BENDIX 19-A-1 User Manual

BENDIX
PARTS CATALOG
VISION SYSTEMS
CATALOG
19-A-1
Bendix® Vision Systems
Head Up Display, Raytheon 4000B ProtectIR
and Side/Rear Camera
BW2214 © 2003 Bendix Commercial Vehicle Systems LLC 5/2003 Printed in U.S.A. All rights reserved.
CATALOG
19-A-2
CROSS REFERENCE
VISION
OE Service Page
Pc. No. Pc. No. No.
801 150 19-B-1 801151 19-D-2 801152 19-D-2 801154 19-C-1 801155 19-D-2 801 156 19-B-2 801156 19-D-1 801157 19-D-1 801157 19-D-2 801409 19-C-3 80141 1 19-D-3 801414 19-D-3 801416 19-D-3 801418 19-B-4 801422 19-D-2 801423 19-D-2 801423 19-B-4 801424 19-D-2 801425 19-D-1 801426 19-D-1 801427 19-D-1 801428 19-D-1 801429 19-D-1 801430 19-D-3 801431 19-D-3 801440 19-D-3 801441 19-D-3 801442 19-D-3 801446 19-D-3 801448 19-D-2 801469 19-B-2 801486 19-C-3 801487 19-D-1 801488 19-D-1 801489 19-B-2 801490 19-C-1 801491 19-C-3 801492 19-C-3 801493 19-C-3 801494 19-C-3 801495 19-B-4 801496 19-D-1 801497 19-C-2 801498 19-A-5 801499 19-A-4 801500 19-A-3
OE Service Page
Pc. No. Pc. No. No.
801501 19-A-4 801502 19-A-4 801503 19-A-5 801504 19-A-6 801505 19-A-6 801508 19-B-3 801509 19-B-3 801510 19-B-3 80151 1 19-B-3 801512 19-B-3 801513 19-B-3 801514 19-B-3 801515 19-B-3
801516 19-B-3 3264500 801508 19-B-3 3264501 801509 19-B-3 3264502 801510 19-B-3 3264503 801511 19-B-3 3264504 801512 19-B-3 3264506 801513 19-B-3 3264507 801514 19-B-3 3264508 801515 19-B-3 3264509 801516 19-B-3 5008214 801150 19-B-2 5008776 5008776 19-B-1 5009616 5009616 19-C-2 5010078 5010078 19-B-1 5010079 5010079 19-B-1 5010081 5010081 19-C-2 5010082 5010082 19-C-2 5010083 5010083 19-D-1 5010086 5010086 19-A-3 5010187 5010187 19-B-1 5010189 5010189 19-C-2 5010190 5010190 19-C-2 5010192 5010192 19-B-1 5010193 5010193 19-B-1 5010210 801154 19-C-1 5010246 801156 19-B-2 5010246 801156 19-D-1 5010247 5010247 19-C-2 5010249 5010249 19-C-2 5010259 801151 19-D-2 5010260 801157 19-D-2 5010263 801155 19-D-2 5010441 801152 19-D-2
OE Service Page
Pc. No. Pc. No. No.
5010524 5010524 19-C-2 501 1098 801427 19-D-1 501 1270 801426 19-D-1 501 1271 801425 19-D-1 501 1558 5011558 19-D-3 501 1712 801486 19-C-3 501 1715 801487 19-D-1 501 1717 801488 19-D-1 501 1719 801489 19-B-2 501 1720 801490 19-C-1 501 1761 801491 19-C-3 501 1763 801492 19-C-3 501 1765 801493 19-C-3 501 1767 801494 19-C-3 501 1788 801495 19-B-4 501 1942 801416 19-D-3 501 1943 801414 19-D-3 501 1944 801409 19-C-3 501 1945 801411 19-D-3 501 1947 801442 19-D-3 501 1948 801418 19-B-4 501 1952 801422 19-D-2 501 1953 801423 19-B-4 501 1954 801424 19-D-2 5012039 801431 19-D-3 5012050 801440 19-D-3 5012052 801446 19-D-3 5012053 801448 19-D-2 5012054 801441 19-D-3 5012077 801496 19-D-1 5012078 801497 19-C-2 5012079 801469 19-B-2 5012080 801498 19-A-5
5012081 801499 19-A-4 5012083 801500 19-A-3
5012085 801501 19-A-4 5012088 801502 19-A-4 5012090 801503 19-A-5 5012092 801504 19-A-6 5012093 801505 19-A-6 5012129 801428 19-D-1 5012130 801429 19-D-1 5012134 801430 19-D-3
VISION
Vision System Kit Configurations:
Service
Piece No. Camera(s) Display(s)
5010086 IR HUD
801498 Raytheon, Side/Rear Flat Panel 801499 Raytheon Flat Panel 801500 IR Flat Panel 801501 IR Flat Panel, HUD 801502 Side/Rear Flat Panel 801503 IR, Side/Rear Flat Panel 801504 Raytheon Flat Panel, HUD 801505 Raytheon, Side/Rear Flat Panel, HUD
SYSTEM KITS
CATALOG
19-A-3
IR Camera & Head Up Display System Retrofit Kit, Service Piece No. 5010086 consists of the following:
Service
Piece Page
Description Qty. No. No.
IR Camera 1 19-B-1 HUD Display 1 19-C-1 Camera Bracket Kit 1 5010078 19-B-1 CB Mounting Kit (HUD) 1 5010081 19-C-2 Friction Mounting Kit (HUD) 1 5010082 19-C-2 Harness Kit 1 5010083 19-D-3 Aiming Adjuster T ool 1 – XVision Retrofit Video 1 BW2219
IR Camera & Flat Panel Display Retrofit Kit, Piece No. 801500 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 NVVC Kit 1 801488 19-D-1 IR Camera Kit 1 801489 19-B-2 Fixed Mounting Bracket Kit 1 801491 19-C-3 Video Output Extension 1 801442 19-D-3 Vehicle Power Harness 1 801440 19-D-3 Vehicle Power Harness 1 801430 19-D-3 Aiming Adjuster T ool 1
IR Camera
HUD
IR Camera
6.8 Flat Panel Display
CATALOG
19-A-4
SYSTEM KITS
VISION
Raytheon 4000B ProtectIR Camera & Flat Panel Display Retrofit Kit, Piece No. 801499 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 Fixed Mounting Bracket Kit 1 801491 19-C-3 Jumper Harness 6.8 1 801431 19-D-3 Vehicle Power Harness 1 801440 19-D-3 Raytheon 4000B ProtectIR Camera Kit 1 801508 19-B-3 Connector Adapter 1 501 1558 19-D-3
Side/Rear Vision Camera & Flat Panel Display Retrofit Kit, Piece No. 801502 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 Fixed Mounting Bracket Kit 1 801491 19-C-3 Side/Rear Vision Camera Kit 1 801495 19-B-4 Vehicle Power Harness 1 801440 19-D-3
6.8 Flat Panel Display
6.8 Flat Panel Display
Raytheon 4000B ProtectIR Camera
Side/Rear Vision Camera
IR Camera, Head Up Display & Flat Panel Display Retrofit Kit, Piece No. 801501 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 IR Camera Kit 1 801489 19-B-2 HUD Cab Mounting Kit 1 801490 19-C-1 Fixed Mounting Bracket Kit 1 801491 19-C-3 Jumper Harness 6.8 1 801431 19-D-3 Vehicle Power Harness 1 801440 19-D-3 Video Extension Harness 1 801446 19-D-3 Aiming Adjuster T ool 1
6.8 Flat Panel Display
HUD
IR Camera
VISION
IR Camera, Side/Rear Vision Camera & Flat Panel Display Retrofit Kit, Piece No. 801503 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 NVVC Kit 1 801488 19-D-1 IR Camera Kit 1 801489 19-B-2 Fixed Mounting Bracket Kit 1 801491 19-C-3 Side/Rear Vision Camera Kit 1 801495 19-B-4 Video Output Extension 1 801442 19-D-3 Vehicle Power Harness 1 801440 19-D-3 Vehicle Power Harness 1 801430 19-D-3 Aiming Adjuster T ool 1
SYSTEM KITS
6.8 Flat Panel Display
Side/Rear Vision Camera
CATALOG
19-A-5
IR Camera
Raytheon 4000B ProtectIR Camera, Side/Rear Vision Camera & Flat Panel Display Retrofit Kit, Piece No. 801498 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 Fixed Mounting Bracket Kit 1 801491 19-C-3 Side/Rear Vision Camera Kit 1 801495 19-B-4 Jumper Harness 6.8 1 801431 19-D-3 Vehicle Power Harness 1 801440 19-D-3 Raytheon 4000B ProtectIR Camera Kit 1 801508 19-B-3 Connector Adapter 1 501 1558 19-D-3
6.8 Flat Panel Display
Side/Rear Vision Camera
Raytheon 4000B ProtectIR Camera
CATALOG
SYSTEM KITS
19-A-6
Raytheon 4000B ProtectIR Camera, Head Up Display & Flat Panel Display Retrofit Kit, Piece No. 801504 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 HUD Cab Mounting Kit 1 801490 19-C-1 Fixed Mounting Bracket Kit 1 801491 19-C-3 Jumper Harness 6.8 1 801431 19-D-3 Vehicle Power Harness 1 801440 19-D-3 IR Video Harness 1 801448 19-D-2 Raytheon 4000B ProtectIR Camera Kit 1 801508 19-B-3 Connector Adapter 1 501 1558 19-D-3
VISION
6.8 Flat Panel Display
HUD
Raytheon 4000B ProtectIR Camera
Raytheon 4000B ProtectIR Camera, Side/Rear Vision Camera, Head Up Display & Flat Panel Display Retrofit Kit, Piece No. 801505 consists of the following:
Service
Piece Page
Description Qty. No. No.
6.8 Flat Panel Display Kit 1 801486 19-C-3 HUD Cab Mounting Kit 1 801490 19-C-1 Fixed Mounting Bracket Kit 1 801491 19-C-3 Side/Rear Vision Camera Kit 1 801495 19-B-4 Jumper Harness 6.8 1 801431 19-D-3 Vehicle Power Harness 1 801440 19-D-3 IR Video Harness 1 801448 19-D-2 Power Pigtail Harness 1 801441 19-D-3 Raytheon 4000B ProtectIR Camera Kit 1 801508 19-B-3 Connector Adapter 1 501 1558 19-D-3
HUD
Side/Rear Vision Camera
6.8 Flat Panel Display
Raytheon 4000B ProtectIR Camera
CAMERA, CAMERA BRACKET KIT
AND REPLACEMENT PARTS
CATALOG
IR CAMERA
19-B-1
The following tables include information about each of the parts/kits that are serviceable and can be ordered through Bendix®. If a part is not followed by its piece number, it can not be ordered individually, but only as a component of a larger kit.
2
WEIGHT – 2.2 LBS. DEVICE CODE IS 5162
3
20
4
IR Camera, Service Piece No. 801150
Item
No. Description Qty.
1 IR Camera 1
Camera Bracket Kit, Service Piece No. 5010078
Service
Item Piece
No. Description No. Qty.
13 5/16 Lockwasher 4 12 5/16 Washer 4
1 1 5/16 Cap Screw 4 NS Cable Tie 1 4- 8 Mounting Bracket Kit 5010187 1
9-1 0, Bracket with Aiming
14 -18 Adjusters
–1
Window Replacement Kit, Service Piece No. 5010192
Service
Item Piece
No. Description No. Qty.
2 Camera Window 5008776 1 19 O-ring 1 20 Nylon Rivet 1
NS Cleaning Brush 1
NS = Item Not Shown
19
18
1
9
17
15
10
7
6
5
Mounting Bracket Kit,
Service Piece No. 5010187
Item
No. Description Q ty.
6 1/4 Washer 4 5 Locknut Prevailing T orque 4 8 Mounting Bracket Complete 1
4
Stud Plate Complete 2 (1") & (1 1/4") each
7 Leveling Shim 8
NS Sealant 1
Aiming Adjuster Replacement Kit,
Service Piece No. 5010079
Item
No. Description Q ty.
1 8 #8 Hex T orx Screws 4 1 7 Aiming Assembly 2
9 Standoff Pivot Assembly 1 10 S tandoff Base 1 1 4 Plastite Screw 1 1 5 #10 Lock Washer 1
Heater Replacement Kit,
Service Piece No. 5010193
Item
No. Description Q ty.
3 Window Heater 1 20 Nylon Rivet 1
14
16
13
12
11
8
CATALOG
19-B-2
IR Camera Harness
IR CAMERA
Camera
CAMERA KITS
Camera Bracket
Shims
IR Camera Kit
Service Piece No. 801489
Service Page
Description Piece No. Qty. No.
Camera St d. 80 1 1 50 1 Camera Bracket Kit 5010078 1 19-B-1 IR Camera Harness 8 01 1 56 1 Camera Jumper 801 15 2 1 19-D-1 Harness
Mounting Nuts
Jumper Harness
Stud Plates
Washers
IR Camera Cover Kit
Service Piece No. 801469
Description Qty.
Camera Cover 1 Standof f 2 Socket Head Screw 4 Nylon Washer 6
Camera Cover
RAYTHEON 4000B
PROTECTIR CAMERA
The Raytheon 4000B ProtectIR camera is designed for stationary search & surveillance operations. It combines infrared camera technology with vertical and horizontal scanning, using a handcontroller joystick.
The following tables include information about each of the parts/kits that are serviceable and can be ordered through Bendix®. If a part is not followed by its piece number, it can not be ordered individually, but only as a component of a larger kit.
CATALOG
CAMERAS
19-B-3
DEVICE CODE IS 5162
Raytheon 4000B ProtectIR Camera Video Harness connects Electronic Module to Display Junction Box
Electronic Module
Hand Controller
Installation Hardware
Raytheon 4000B ProtectIR Camera
to Controller
Red to Power
Hand Controller Harness
Black to Ground
Power Harness
to Electronic Module
Mounting Ring
System Harness connects Camera to Electronic Module
Raytheon 4000B ProtectIR Camera Kit, Service Piece No. 801508 consists of the following:
Service
Piece
Description Qty. No.
Raytheon 4000B ProtectIR Camera 1 801509 Mounting Ring 1 801511 Hand Controller 1 801512 Electronic Module 1 801510 System Harness 1 801513 Power Harness 1 801514 Video Harness 1 801515 Hand Controller Harness 1 801516
CATALOG
CAMERAS
19-B-4
The side/rear vision camera reduces blind spots when backing up or changing lanes. This LED-assisted camera provides superior low-light performance. An embedded microphone supplies audio to the flat panel display speaker.
WEIGHT – 1 LB. DEVICE CODE IS 5162
SIDE/REAR VISION
Connects to Camera Extension
Side/Rear Vision Camera & Harness Kit
Service Piece No. 801495
Service
Piece
Description No. Qty.
Side/Rear Vision Camera 801418 1 Camera Extension Harness 801423 1 Harness Cover 1 Mounting Hardware 1
Connects to Side/Rear Camera
Camera Extension
Harness
Side/Rear Vision Camera
Mounting Hardware
Package
HEAD UP DISPLAY (HUD)
The Head Up Display (HUD), with dimming capability , is ideally suited for nighttime driving. It receives signals from an infrared camera and projects the images onto a screen. The HUD can be mounted either to the vehicle’s dash or beneath the headliner . When not in use, the notebook size HUD folds flat.
DEVICE CODE IS 5161
Video Display
Service
Piece
Description No.
Video Display 80115 4
CATALOG
DISPLAYS
19-C-1
HUD with CB Mounting Kit
Service Piece No. 801490
Service
Piece Page
Description No. Qty. No.
Mounting Kit 5010081 1 19-C-2 Video Display 80 1 1 54 1 HUD Harness 801151 1 19-D-2 Vehicle Harness Kit 801487 1 19-D-3
CATALOG
19-C-2
DISPLAYS
DISPLAY, MOUNTING KITS, AND
REPLACEMENT PARTS
1
2
3
The following tables include information about each of the parts/kits that are serviceable and can be ordered through Bendix®. If a part is not followed by its piece number , it can not be ordered individually , but only as a component of a larger kit.
HUD Overhead Mounting Kit,
Service Piece No. 801497
Item Service
No. Description Piece No. Qty.
7- 1 1 Friction Hinge Mounting Kit 5010082 1
NS HUD Harness (page 19-D-2) 801155 1
Fold Mirror Replacement Kit,
Service Piece No. 5010189
Item No. Description Qty.
5 Replacement Mirror 1
Combiner Mirror Replacement Kit,
Service Piece No. 5010190
Item No. Description Qty.
4 Replacement Combiner 1
11
Item No. Description Piece No. Qty.
7 #4 Threadroll Screw 2 8 Hinge Support 2
NS Screw and Shim Kit 5010249 1
9- 11 Magnet Kit 5010524 1
Item No. Description Qty.
NS S pacer Block 1 2 NS #10-14 Plastite Screw (1/2") 4 NS #10-14 Plastite Screw (3/4") 4 NS #10-14 Plastite Screw (1") 4
10
9
Friction Hinge Mounting Kit,
Service Piece No. 5010082
Screw and Shim Kit,
Service Piece No. 5010249
8
7
6
5
4
Service
CB Mounting Kit, Service Piece No. 5010081
Item Service
No. Description Piece No. Qty.
1 Mounting Bracket 5009616 2 2-3 Knob Kit 5010247 1 NS Plastite Screw (1/2") 4
Knob Kit, Service Piece No. 5010247
Item No. Description Qty.
3 1/4 Flat Washer 4 2 1/4-20 Thread Knob 2
NS = Item Not Shown
Magnet Kit, Service Piece No. 5010524
Item No. Description Qty.
11 Magnet 1
NS Flatwasher 1
10 #6-19 Plastite Screw 1 NS S triker Complete 1 NS #8-16 Plastite Screw 1 NS Flat Head Screw (1/2") 1 NS Flat Head Screw (3/4") 1 NS Flat Head Screw (1") 1
9 Conical Spring 1
FLAT PANEL DISPLAY
CATALOG
DISPLAYS
19-C-3
The flat panel display is designed as a multipurpose display . The flat panel display may be used with any com­bination of the fixed IR camera, Raytheon 4000B ProtectIR camera, or the side/rear vision camera.
DEVICE CODE IS 5161
1
2
4
3
5
Fixed Mounting Bracket Kit
Service Piece No. 801491
Item
No. Description Qty.
1 Mounting Bracket 1 2 Tubing Clamp 4 3 Pan Head Threadroll Screw (#8-32) 1 4 Pan Head Plastite Screw (#8-16) 4 5 Flat Head Plastite Screw (#8-16) 3
6.8" Flat Panel Display Installation Kit Service Piece No. 801486
Service
Piece
Description No. Qty. Page
Power Harness 6.8 801416 1 19-D-3 Junction Box 6.8 801414 1 19-D-3 Flat Panel Display 6.8 801409 1 19-C-3 Display Harness 6.8 80141 1 1 19-D-3
MOUNTING KITS
1
2
3
4
Fold Back Mounting Bracket Kit
Service Piece No. 801492
Item
No. Description Qty.
1 Mounting Bracket 1 2 Tubing Clamp 4 3 Pan Head Threadroll Screw (#8-32) 1 4 Pan Head Plastite Screw (#8-16) 4 5 Flat Head Plastite Screw (#8-16) 2
5
1
2
4
3
5
Fold Forward Mounting Bracket Kit
Service Piece No. 801493
Item
No. Description Qty.
1 Mounting Bracket 1 2 Tubing Clamp 4 3 Pan Head Threadroll Screw (#8-32) 1 4 Pan Head Plastite Screw (#8-16) 4 5 Flat Head Plastite Screw (#8-16) 2
1
2
4
3
5
Pivot Mounting Bracket Kit
Service Piece No. 801494
Item
No. Description Qty.
1 Mounting Bracket 1 2 Tubing Clamp 4 3 Pan Head Threadroll Screw (#8-32) 1 4 Pan Head Plastite Screw (#8-16) 4 5 Flat Head Plastite Screw (#8-16) 3
CATALOG
19-D-1
VISION
HARNESS KITS
NVVC
Bullet Connector
Deutsch Connector (connects to NVVC Power Pigtail Harness)
Harness Adapter
Video Shield Drain
NVVC Kit, Service Piece No. 801488
Service
Piece
Description No. Qty.
NVVC 801427 1 Harness Adapter 801428 1 Video Shield Drain 801429 1
Vehicle Harness
IR Harness
From Jumper Harness
Vehicle Harness
Fuse Holder
Fuse
To IR Camera
Butt Splice
IR Harness Kit, Service Piece No. 5010083
Service
Piece Page
Description No. No. Qty.
IR Camera Harness 801 156 1 HUD Harness Rear 801 15 1 19-D-2 1 Vehicle Harness 801157 19-D-2 1 HUD Harness Front 801 15 5 19-D-2 1 Camera Jumper Harness 801 15 2 19-D-2 1 Fuse Holder 2 Butt Splice 3 Fuse 1 Amp 1 Fuse 3 Amp 1
Fuse Holder
Butt Splice
Fuse
Vehicle Harness Kit
Service Piece No. 801487
Service
Piece
Description No. Qty.
Vehicle Harness 801 15 7 1 Fuse Holder 2 Butt Splice 3 Fuse 1 Amp 1 Fuse 3 Amp 1
Power Harness
Camera Switcher
Video Switch Kit
Service Piece No. 801496
Service
Piece
Description No. Qty.
Power Harness 801426 1 Camera Switcher 801425 1
HARNESSES
CATALOG
VISION
19-D-2
Twisted Tri-wire
Connects to IR camera
3-pin connector connects to display harness
Vehicle Harness Service Piece No. 801157
Description Qty.
Vehicle Harness 1
8-pin connector connects to IR camera harness
3-pin connector connects to vehicle harness
25-pin connector connects to notebook display 25-pin connector connects to notebook display
Exits toward the back of the notebook display (for CB mounts)
harness
Jumper Harness Service Piece No. 801152
Description Qty.
Jumper Harness 1
Exits toward the front of the notebook display (for the friction hinge (visor) mount)
Connects to Display Harness
3-pin connector connects to vehicle harness
8-pin connector connects to IR camera harness
Display Harness Service Piece No. 801151
Description Qty.
Vehicle Harness 1
Connects Camera to Side/Rear Camera
Camera Harness Extension
Service
Piece
Description Qty. No.
Camera Harness Extension - 25' 1 801422 Camera Harness Extension - 50' 1 801423 Camera Harness Extension - 75' 1 801424
Display Harness Service Piece No. 801155
Description Qty.
Vehicle Harness 1
Pan & Tilt Video HUD Harness
Service Piece No. 801448
Description Qty.
Pan & Tilt Video HUD Harness 1
CATALOG
19-D-3
VISION
HARNESSES AND
MISCELLANEOUS COMPONENTS
Vehicle Power Harness Service Piece No. 801430
Description Qty.
Vehicle Power Harness 1
Jumper Harness 6.8 Service Piece No. 801431
Description Qty.
Jumper Harness 6.8 1
Video Output Extension Service Piece No. 801442
Description Qty.
Video Output Extension 1
V ehicle Power Harness Service Piece No. 801440
Description Qty.
Vehicle Power Harness 1
Power Pigtail Harness Service Piece No. 801441
Description Qty.
Power Pigtail Harness 1
Video Extension Harness Service Piece No. 801446
Description Qty.
Video Extension Harness 1
Junction Box, Service Piece No. 801414
Description Qty.
NVH-1 Junction Box 6.8 1
Connector Adapter Service Piece No. 501 1558
Description Qty.
Connector Adapter 1
Power Harness 6.8
Service Piece No. 801416
Description Qty.
Power Harness 6.8 1
Display Harness – Flat Panel
Service Piece No. 801411
Description Qty.
Display Harness 1
Loading...