BENDIX 13-PWR-1 User Manual
BENDIX
®
PARTS CATALOG
13-PWR-1
CATALOG
Bendix ABS for Power Vehicles
Antilock and Traction Systems and Components.
Bendix EC-30 ABS
Pages 13-PWR-1 to 13-PWR-15
Gen 4 and Gen 5 ABS
(formerly marketed under the Eaton® brand name)
Pages 13-P WR - 16 t o 13 - PW R -2 5
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
CATALOG
13-PWR-2
OBSOLETE
Antilock
EC-16 to EC-30 Changeover
EC-16 ANTILOCK
CONTROLLER
BRACKET KIT 800108
BRACKET
Contains:
1 Bracket
4 1/4"-20 Hex Nuts
4 1/4"-20 Cap Screws
When changing over from a
valve mounted EC-16 to
either the EC-17 or EC-30,
it is necessary to separately
purchase Controller Adapter
Bracket 5004965
EC-30 ANTILOCK
CONTROLLER
801236
IMPORTANT NOTES
All EC-16 Electronic Controller part
numbers are obsolete and replaced by
a single EC-30 part number:
801236
Because the mounting hole spacing is
different on the EC-30 the following
must be considered:
1. When changing over from a valve
mounted EC-16 to the EC-30, it is
necessary to separately purchase
Controller Adapter Bracket 5004965.
2. When changing over from a remote
(bracket) mounted EC-16 to the
EC-30, it is necessary to separately
purchase bracket kit 800108.
EC-16 to EC-17/EC-30
Controller Adapter
Bracket
5004965
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
EC-17 to EC-30 Changeover
EC-17 ANTILOCK
CONTROLLER
CONNECTORS
EC-17 & EC-30 SERVICE REPLACEMENT PIECE NUMBERS
Service O.E.M. With EC-30 Comments
Pc. No. Brkt. (NOTE 1)
800886 GENERIC NO 801236 GENERIC REPLACEMENT
800965 VOLVO NO 801233 USE ON VOLVO VEHICLES
800966 VOLVO YES 801233 USE ON VOLVO VEHICLES - REMOTE MOUNT W\BRKT.
800967 GENERIC YES 801236 GENERIC REPLACEMENT - REMOTE MOUNT W\BRKT.
800976 GM NO 801234 USE ON GM VEHICLES - 86 TOOTH TONE WHEEL
800977 GM NO 801235 USE ON GM VEHICLES
Note 1: When replacing a remote mount EC-17 with an EC-30 equivalent, the remote mount bracket must be
reused or bracket kit 800108 purchased separately.
Antilock
CATALOG
13-PWR-3
DIAGNOSTIC
WINDOW
EC-17 EC-30
800275 801236
800276 801236
800293 801236
800294 801236
800301 801234
800392 801236
800400 801235
800401 801233
800402 801233
800558 801236
800582 801236
800623 801236
800624 801236
800860 801236
800886 801236
800965 801233
800966 801233
BRACKET KIT 800108
Contains:
1 Bracket
4 1/4"-20 Hex Nuts
4 1/4"-20 Cap Screws
EC-17 EC-30
800967 801236
800971 801236
800976 801234
800977 801235
5002717 801235
5002718 801234
5002912 801236
5002913 801236
5002985 801236
5002986 801236
5003260 801236
5003919 801236
5003924 801236
5004038 801233
5004039 801233
5004149 801236
BRACKET
EC-17 EC-30
5004165 801236
5005023 801236
5005024 801236
5005025 801236
5005026 801236
5005027 801236
5006156 801236
5006314 801236
5008339 801236
5008352 801236
5008404 801236
5008405 801236
5008406 801236
5008407 801236
5008424 801236
5008687 801236
EC-17 EC-30
5008898 801233
5008899 801233
5008962 801236
5008970 801235
5008971 801234
5009024 801236
5009025 801236
5009027 801236
5009031 801235
5009032 801234
5009033 801236
5009036 801236
5009037 801236
5009038 801236
5009039 801236
5009053 801236
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
CATALOG
13-PWR-4
CONNECTORS
Antilock
EC-30 ANTILOCK
CONTROLLER
NOTE
The controller part
number is found on
the identification
label attached to the
edge of the housing
and is lightly engraved on the top
surface.
EC-30 Controller
DIAGNOSTIC
WINDOW
O.E. Service O.E. Customer
Pc. No. Pc. No. Customer Pc. No.
800854 801236
5005927 801199 801202 GMT 560 15036467
5005928 801200 801203 GMT 560 15036466
5005929 801201 801204 GMT 560 15036465
5006796 801197 GMT 530 15752993
5006797 801198 GMT 530 15752992
5006819 801176 INTL. NGV 3548738C1
5007575 801176 INTL. NGV 3548737C1
5007720 801181 Petibone 62707081P
5007768 801225 VOLVO 20446234
5007769 801226 801225 VOLVO 20446235
5007772 801181 THOMAS 61201760
5007774 801181 Freightliner
5007775 801181 MACK 7MN56BP2
5007776 801174 INTL. 3553413C1
5008189 801199 GMT 560
5008190 801200 GMT 560
5008191 801201 GMT 560
5008376 801209 801212 GMT 560 15062790
5008377 801208 801211 GMT 560 15062791
5008378 801207 801210 GMT 560 15062792
5008379 801206 GMT 530 15062793
5008380 801205 GMT 530 15062794
5008470 801207 GMT 560 Generic
5008471 801208 GMT 560 Generic
5008472 801209 GMT 560 Generic
5008473 801233 Generic
5008474 801234 Generic
5008475 801235 Generic
5008476 801236 Generic
5008508 801197 GMC
5008602 801180 FREIGHT
5008603 801180 FREIGHT
5008604 801181 FREIGHT
5008605 801180 FREIGHT
5008847 801167 INTL. NGV 3561247C1
5008848 801167 INTL. NGV 3561266C1
5008849 801173 INTL. 3560655C1
5008857 801227 VOLVO 20435372
5008858 801228 801227 VOLVO 20435373
5009026 801233 VOLVO 3099332
5009040 801236 FORD YC3Z2C219AC
5009046 801233 VOLVO
5009047 801235 GMC
5009048 801234 GMC
5009049 801236 Generic Generic
5009050 801236 Generic Generic
5009117 801026 Generic Generic
O.E. Service O.E. Customer
Pc. No. Pc. No. Customer Pc. No.
5009118 801179 Generic Generic
5009133 801236 NA NA
5009173 801180 OTTAWA 90029231
5009190 801236 INTL. 8900075R91
5009204 801239 MACK 7MN56BP1
5009235 801180 Generic Generic
5009236 801181 BLUE BIRD 36680
5009237 801174 Generic Generic
5009238 801239 Generic Generic
5009239 801173 Generic Generic
5009240 801176 Generic Generic
5009241 801176 Generic Generic
5009242 801225 Generic Generic
5009243 801197 Generic Generic
5009244 801198 Generic Generic
5009245 801205 Generic Generic
5009246 801206 Generic Generic
5009253 801177 Generic Generic
5009299 801227 Generic Generic
5009583 801180 MACK 7MN56BP3
5010174 801166 Navistar 3572460C1
5010175 801166 Navistar 3572461C1
5010176 801167 Navistar 3572462C1
5010177 801167 Navistar 3572463C1
5010178 801174 Navistar 3572398C1
5010179 801173 Navistar 3572398C1
5010292 801181 THOMAS 61201760
5010293 801181 THOMAS 61201760
5010294 801180 FREIGHT
5010295 801180 FREIGHT
5010296 801181 FREIGHT
5010297 801180 FREIGHT
5010301 801197 GMC 15166804
5010302 801198 GMC 15166805
5010303 801206 GMC 15166807
5010304 801205 GMC 15166806
5010305 801199 801202 GMC 15164779
5010306 801200 801203 GMC 15164778
5010307 801201 801204 GMC 15164777
5010308 801209 801212 GMC 15164780
5010309 801208 801211 GMC 15164781
5010310 801207 801210 GMC 15164782
5010314 801225 VOLVO 20462818
5010316 801227 VOLVO 20462817
5010318 801181 MACK 7MN56A & BP2
5010319 801239 MACK 7MN56B
5010320 801180 MACK 7MN56BP3
5010345 801181 NA NA
Note: Controller service part numbers shown in bold are supplied with a bracket for remote mounting.
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
EC-30 Controller
Antilock
CATALOG
13-PWR-5
O.E. Service O.E. Customer
Pc. No. Pc. No. Customer Pc. No.
5010346 801202 NA NA
5010347 801203 NA NA
5010348 801204 NA NA
5010349 801210 NA NA
5010350 801211 NA NA
5010351 801212 NA NA
5010352 801233 NA NA
5010353 801234 NA NA
5010354 801235 NA NA
5010355 801236 NA NA
5010356 801237 NA NA
5010357 801238 NA NA
5010358 801180 OTTAWA 90029598
5010359 801180 OTTAWA 90029599
5010360 801181 BLUE BIRD 46009
5010362 801239 NA NA
5010364 801166 NA NA
Service Replacements
Service Traction Sensors Communication Blink Power Line Comment
Pc. No. Control1Modulators
801166 EL, DB 4 X 4 J1587, J1939
801167 EL, DB 4 X 4 J1587, J1939 Y
801173 EL, DB 6 X 4 J1587, J1939 Y Y
801174 EL, DB 6 X 4 J1587, J1939 Y
801176 EL, DB 4 X 4 J1587, J1939
801177 EL, DB 4 X 4 J1587, J1939 Y
801178 EL, DB 4 X 4 J1587, J1939 Y
801179 EL, DB 4 X 4 J1587, J1939 Y Y
801180 EL, DB 6 X 4 J1587, J1939 Y Y
801181 EL, DB 6 X 4 J1587, J1939 Y
801197 NONE 4 X 4 J1587, J1939 Y Y
801198 NONE 4 X 4 J1587, J1939 Y Y 86 TOOTH
801199 DB 6 X 4 J1587, J1939 Y Y W/BRKT.
801200 DB 4 X 4 J1587, J1939 Y Y W/BRKT.
801201 NONE 4 X 4 J1587, J1939 Y Y W/BRKT.
801202 DB 6 X 4 J1587, J1939 Y Y
801203 DB 4 X 4 J1587, J1939 Y Y
801204 NONE 4 X 4 J1587, J1939 Y Y
801205 NONE 4 X 4 J1587, J1939 Y
801206 NONE 4 X 4 J1587, J1939 Y 86 TOOTH
801207 DB 6 X 4 J1587, J1939 Y W/BRKT.
801208 DB 4 X 4 J1587, J1939 Y W/BRKT.
801209 NONE 4 X 4 J1587, J1939 Y W/BRKT.
801210 DB 6 X 4 J1587, J1939 Y
801211 DB 4 X 4 J1587, J1939 Y
801212 NONE 4 X 4 J1587, J1939 Y
801225 EL, DB 6 X 4 J1587, J1939 Y
801226 EL, DB 6 X 4 J1587, J1939 Y W/B RKT.
801227 EL, DB 6 X 4 J1587, J1939 Y Y
801228 EL, DB 6 X 4 J1587, J1939 Y Y W/BRKT.
801233 EL, DB 6 X 4 J1587, J1939, J1922 Y
801234 EL, DB 6 X 4 J1587, J1939, J1922 Y 86 TOOTH
801235 EL, DB 6 X 4 J1587, J1939, J1922 Y
801236 EL, DB 6 X 4 J1587, J1939, J1922 Y
801237 NONE 4 X 4 J1587, J1939 Y
801238 NONE 4 X 4 J1587, J1939 Y Y
801239 EL, DB 6 X 4 J1587, J1939 Y Y
801333 NONE 4 X 4 J1587, J1939 Y
801334 EL, DB 6 X 4 J1587, J1939 Y Y
801335 EL, DB 6 X 4 J1587, J1939 Y
Note 1: "EL" = Engine Limiting feature - "DB" = Differential Braking feature.
Note 2: Number of Speed Sensors presented first Modulators second.
Note 3: Blink Code for troubleshooting is programmed into controller.
2
O.E. Service O.E. Customer
Pc. No. Pc. No. Customer Pc. No.
5010366 801226 NA NA
5010367 801197 NA NA
5010368 801198 NA NA
5010369 801205 NA NA
5010370 801206 NA NA
5010372 801228 NA NA
5010382 800852 NA NA
5010383 800853 NA NA
5010429 801167 NA NA
5010430 801173 NA NA
5010465 801176 NA NA
5010466 801177 NA NA
5010467 801178 NA NA
5010468 801179 NA NA
5011096 801333 NA NA
5011100 801334 NAVISTAR 3572398C2
5011102 801335 NA NA
Protocol Code3Carrier
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
CA TALOG
13-PWR-6
Antilock
AR-1 Antilock Relay
DIMENSION "A"
UNDRILLED
UNTAPPED
SERVICE
QUICK
EXHAUST
DELIVERY
PORTS
(2 Horizontal)
UNDRILLED
UNTAPPED
CONTROL
PORT
1/4" NPT
CONTROL
PORT
(DRILLED & TAPPED
FOR PART NO.
800537 ONL Y)
CONTROLLER
MOUNTING HOLE (4)
Valve Style A
CONTROLLER
MOUNTING HOLE (4)
DIMENSION "A"
DELIVERY
PORTS
(2 Horizontal)
Valve Style C
4"
SUPPLY PORT
DELIVERY
PORTS
(2Vertical)
DELIVERY
(2Vertical)
MTG.
BRACKET
CONTROL
PORT
1/4" P.T.
1/2"P.T.
4"
MTG.
BRACKET
(NOT SHOWN
HERE)
SUPPLY PORT
1/2"P.T.
PORTS
MTG.
BRACKET
SUPPL Y
PORT
1/2"P.T.
DELIVERY
PORTS
(2Vertical)
THE REMOTE MOUNT AR-1 IS MOUNTED SEP ARA TE FROM THE ANTILOCK
CONTROLLER AND UTILIZES A COVER. NO QUICK EXHAUST FUNCTION IS
REMOTE MOUNT AR-1
INCORPORATED.
COVER
CONTROL
UNDRILLED
UNTAPPED
DELIVERY
PORTS
(2 Horizontal)
Valve Style B
SERVICE
REPLACEMENTS
AR-1
CHANGEOVER
O.E.M.
Part No. Part No.
108472 65327
108638 65360
108910 65404
109350 65501
109365 800179
5001282 800297
5001703 800163
5002213 800163
5004152 800398
5004607 800466
5005139 800537
5006081 800605
Service
Controller
Adapter Bracket
5004965
Controller
Adapter Bracket
AR-1 valves that have an "A"
dimension of 4.9 inches were
originally used with the EC-16
controller. When replacing an
EC-16 with an EC-17 or EC-30
controller on theses valves this
adapter must be purchased
separately since the mounting
holes are spaced differently.
PORT
1/4" P.T.
Serv. Valve Delivery Port Crack Mtg . Dim. Maint.
Pc. N o. Style Horiz. Vert. Press. Brkt. "A" Kit Comments
65327 A 2-1/2" NPT --- 4 P SI 5001656 4" 102802
65360 A 2-3/8" NPT 2-3/8" NPT 4 P SI 5001656 4" 102802
65404 A 2-1/2" NPT --- 5.5 P SI 5001656 4" 102802
65501 A 2-1/2 " NPT N/A 4 PS I 108473 4" 102802 NO V ER TIC AL PO RT S
800163 B 2-1/2 " NPT --- 4 P SI 5001657 4.9" 109368
800398 B 2-1/2 " NPT --- 5.5 PSI 5001657 4.9" 109368
800179 C 2 -1/2" N PT --- 4 P SI 5001657 4.9" 109368
800297 C 2 -1/2" NPT --- 4 P SI N/A 4.9" 109368 FO R D
800466 C 2 -1/2" N PT --- 5.5 PSI 5001657 4.9" 109368
800537 C 2- 1/2" N PT --- 4 P SI 5001657 4.9" 5005138 AR-1DC - SEE NOTE 1
800605 C 2 -1/2" NPT 2-3/8" NPT 4 PSI N/A 4.9" 109368 FO R D
800387 C 2 -1/2" N PT --- 4 P SI 5001657 4.9" 109368
800388 C 2 -1/2" N PT --- 5.5 PSI 5001657 4.9" 109368
Note 1 - Control Ports 41 and 42 drilled and tapped
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
AR-1 Antilock Relay
Antilock
CATALOG
13-PWR-7
GASKET
560355
CAP
SCREWS (4)
HOUSING
10 CAP NUT
11
9
8
PISTON
SPRING
(5.5 PSI
version only)
BODY
7
6
4
2
5
3
1
9
12
6
4
2
CAP
SCREWS (4)
HOUSING
10
8
PISTON
SPRING
(5.5 PSI
version only)
BODY
7
5
3
1
PLUG
11
9
12
6
4
2
SCREWS (4)
HOUSING
ITEMS
13-20
10
8
PISTON
SPRING
(5.5 PSI
version only)
BODY
7
5
3
1
CAP
PLUG
11
MAINTENANCE KIT 5005138
MAINTENANCE KIT 102802
CONTAINS THE FOLLOWING PARTS
KEYED TO THE ILLUSTRATION
ABOVE:
KEY QTY. DESCRIPTION
NO.
1 1 RETAINING RING
2 1 EXH COVER CPL
3 1 O-RING
4 1 O-RING
5 1 VALVE SPRING
6 1 VALVE RETAINER
7 1 INL & EXH VALVE
8 1 O-RING
9 1 O-RING
10 1 O-RING
11 1 DIAPHRAGM
NOTE: GASKET 560355 MUST BE
PURCHASED SEPARATELY.
DETAIL PARTS OTHER THAN THOSE SHOWN ARE NOT AVAILABLE FOR SERVICE.
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
MAINTENANCE KIT 109368
CONTAINS THE FOLLOWING PARTS
KEYED TO THE ILLUSTRATION
ABOVE:
KEY QTY. DESCRIPTION
NO.
1 1 RETAINING RING
2 1 EXH COVER CPL
3 1 O-RING
4 1 O-RING
5 1 VALVE SPRING
6 1 VALVE RETAINER
7 1 INL & EXH VALVE
8 1 O-RING
9 1 O-RING
10 1 O-RING
11 1 RETAINING RING
12 1 SEALING RING
NOTE
CONTAINS THE FOLLOWING PARTS
KEYED TO THE ILLUSTRATION
ABOVE:
KEY QTY. DESCRIPTION
NO.
1 1 RETAINING RING
2 1 EXH COVER CPL
3 1 O-RING
4 1 O-RING
5 1 VALVE SPRING
6 1 VALVE RETAINER
7 1 INL & EXH VALVE
8 1 O-RING
9 1 O-RING
10 1 O-RING
11 1 RETAINING RING
12 1 SEALING RING
13 1 CHECK VALVE
14 2 CHK VLV GUIDE
15 1 O-RING
16 1 O-RING
17 1 SPRING
18 1 O-RING
19 1 O-RING
20 1 O-RING
CATALOG
13-PWR-8
BRAKE
PROPORTIONING
EXHAUST
Antilock
AR-2 Antilock Relay
CONTROLLER
MOUNTING HOLE (4)
DIMENSION "A"
4"
CONTROL
PORT
1/4" P.T.
VIEW 1
FOR PART NOS.
65330 & 65364
VIEW 2
FOR PART NOS.
800186, 800187
800299, 801035
UNDRILLED
PORT
SERVICE
PORT
1/4" P.T.
SERVICE
PORT
1/4" P.T.
CONTROL
PORT
1/8" P.T.
DELIVERY
PORTS
(2 Horizontal)
MTG.
BRACKET
SUPPLY
PORT
1/2"P.T.
DELIVERY
PORTS
(2 Vertical)
Controller
Adapter Bracket
5004965
Controller
Adapter Bracket
AR-1 valves that have an "A"
dimension of 4.9 inches were
originally used with the EC-16
controller. When replacing an
EC-16 with an EC-17 or EC-30
controller on theses valves this
adapter must be purchased
separately since the mounting
holes are spaced differently.
AR-2 ANTILOCK RELAY ASSEMBLY
Serv. Delivery Port Crack Mtg. Dim. Maint.
Pc. No. Horiz. Vert. Press. Brkt. "A" Kit Comments
065330 1/2" PT --- 4 psi 5001656 4.0" 106932 VIEW 1
065364 1/2" PT --- 5.5 psi 5001656 4.0" 106932 VIEW 1
800186 1/2" PT --- 4 psi 5001657 4.9" 109359 VIEW 2
800187 1/2" PT --- 5.5 psi 5001657 4.9" 109359 VIEW 2
800299 1/2" PT --- 4 psi N/A 4.9" 109359 VIEW 2
801035 1/2" PT 3/8" PT 4 psi N/A 4.9" 109359 VIEW 2
BW9049 ©2002 Bendix Commercial Vehicle Systems LLC. All Rights Reserved. 12/2002. Printed in U.S.A.
AR-2
CHANGEOVER
Service
Pc. No. Pc. No.
108520 065330
108909 065364
109366 800186
109931 800186
5001286 800299
5009174 801035
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