Benassi BT 2001 R Operating And Maintenance

5 (1)
S.p.A.
OPERATING AND
MAINTENANCE MANUAL
For
BT 2001 R
10/07/01
Tractor Series
IMPORTANT: Please read carefully this manual before operating the tractor; it will allow you to obtain the best performances from your machine. Failure to comply with these instructions could lead to personal injury, or damage to the tractor.
INTRODUCTION
Ø Thank you for purc hasing our product. You are a valued customer. Ø In this manual you will find the information needed to operate and maintain your tractor. Ø The better you know your machine the safer you will be when operating it: therefore we advise you to read carefully
and understand this manual "OPERATING AND MAINTENANCE" before starting work.
Ø You will find important warning notices on the use of the machine, information about maintenance and care, safety
rules and operating advice that will help you maintain your machine’s value over time.
Ø The BENASSI Company reserve the right to modify mechanical parts, finish and accessories, future technical
progress. Data concerning measurements, weighs and performances are to be considered with tolerance referring to the DIN norm.
Ø Figures, descriptions and technical data are not binding.
TECHNICAL ASSISTANCE AND WARRANTY
Ø The BENASSI Company offers technical assistance to customers through its distribution network, in order to
resolve problems concerning operation and maintenance. The machines are guaranteed for 12 months (one year) from time of delivery. Warranty covers faulty material. The special document (warranty data) is joint to the machine.
Ø Grease and consumable materials are always charged to the purchaser. Ø With reference to the warranty of the engine, the engine manufacture is responsible. Ø Warranty does not cover the electrical system, lights, battery, tyres, gaskets, clutch plates, and consumable
materials that wear out due to use.
LABOUR AND TRANSPORT COSTS ARE ALWAYS CHARGED TO THE PURCHASER.
AFTER SALE SERVICE
When ordering spare parts, please state precisely:
registration number
code number of the spare part ordered
quantity required
If any information is unclear, please contact the dealer where the machine was purchased. Use genuine BENASSI products, spare parts and accessories. Any kind of modification or application not genuine will relieve BENASSI of any responsibility. The BENASSI Company declines all responsibility in cases of application to its machines of accessories produced by other manufacturers, without authorisation.
Warranty terminated
If the identification number on the machine have been changed
If the tractor has had an accident
Any claim against supply or mistakes must be put forward within 8 days from the delivery date. In case of controversy, the competent court is the court of Bologna.
If the delivery certificate has not been filled in correctly or if it has not been sent back to the manufacturer
If modifications are made without the authorisation of the manufacturer
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CONTENTS:
1. Safety rules and limits on use
2. Instructions on tractor operation
3. Instructions on transporting and towing
4. Use of tools
5. Technical data and characteristics
6. General dimensions and weight
7. Identification of the machine
8. Identification of safety decals
9. Identification of Dashboard controls
10. Identification of main parts and controls
11. Operating controls
12. Operating the tractor
13. Starting the engine
14. Stopping the engine
15. Setting the machine in motion
16. Stopping the machine
17. Differential Lock
18. Operating PTO shaft
19. Use of the electric lift
20. Use of the 3 point -linkage
21. Operating on the road
22. Use of towing brackets
23. Use of ballast
24. Track adjustment
25. Periodical maintenance
26. Water ballasting
27. Adjustments
28. Electrical system
29. Maintenance
30. Tractor Storage
1) SAFETY RULES AND LIMITS ON USE
CAUTION !
This symbol indicates that failure to comply with these rules may lead to personal injury. Further danger sign plates are placed on dangerous parts of the machine.
GENRAL INFORMATION
ENGINE AND MACHINE MANUALS
Read carefully both MANUALS before starting, using, servicing or fuelling the tractor.
TRAINING
The operator must be fully trained on the controls before using the machine.
PLATES
Read all the plates located on the tractor and respect the rules reported on these plates before, starting, operating, fuelling or servicing the machine. Replace any damaged plates.
PRUDENCE
Prudence is necessary. It’s the best rule to avoid accidents.
operations and fitting of tools to the tractor, always wear sturdy gloves. Never work in bare feet or sandals. Wear sturdy shoes and long trousers.
ENGINE R.P.M. Do not adjust the calibration of the engine covener. Excessive speed of the engine increases the risk of accident.
NOISE
In order to reduce the effects of noise, you should,
- Not run the engine at peak r. p. m.
- Use ear protections.
FIRST AID
You are advised to keep a first aid kit with the tractor.
HEALTH
Do not operate the tractor if you are physically unfit.
SUITABLE CLOTHES
Do not wear lose fitting clothes, that may be caught on moving parts of the machine. During maintenance
SAFETY DEVICES
Electric Tool lift When driving on the road, the three-point linkage must be kept completely raised. Do not use the machine if safety devices are not working correctly. Do not tamper with any safety device.
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STARTING THE ENGINE Read the operating and maintenance manual before
starting the engine
2) INSTRUCTIONS ON TRACTOR OPERATION
Do not operate the tractor near other people, especially children, or animals.
The operator is responsible for injury or damage caused to people or property. Do not transport passengers on the wheel
arches or on other parts of the tractor. Danger of being dragged or crushed by the moving parts of the machine.
Before starting the engine, make sure that the hand brake is engaged, the clutch lever is down and the control levers are disengaged. Do not start the engine (by means of the key) if you are not seated at the driver’s seat. Do not leave the engine running in an enclosed space, as exhaust gases are toxic.
When you are on a slope, do not work transversally. Pay special attention when changing direction. Do not work on slopes greater than 15°.
Never leave the tractor unattended with the engine running, especially near dry shrubs or other inflammables. Familiarise yourself with the controls and learn to use the machine correctly. Learn to switch off the engine quickly. Do not allow children or strangers to operate the tractor.
In order to avoid the risk of burns, keep a safe distance from the engine and exhaust.
Do not get on or get off the tractor while it’s moving. If the tractor is drawing powered implements and the PTO shaft is under stress, do not turn suddenly to avoid the risk of damage to the universal joint. Use the tractor only in condition of clear visibility. Work in condition of safety and stability, especially when you are working on a slope.
Do not use the machine if the protections or safety devices are faulty or if they have been removed. Keep hands and feet clear of tools fitted to the machine. Do not lift or transport the machine with the engine running.
When driving the tractor down a slope, use a forward gear; do not disengage the clutch. Tractor speed must be, relative to the ground condition, When working on uneven ground, operate the tractor carefully to assure the stability of the mac hine. When you are driving on the road, observe the rules of the road.
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3) INSTRUCTION ON TRANSPORTING AND DRAWING
The tractor is not permitted to tow any object with a weight exceeding the legal limit, on the road.
Do not use the three-point linkage to tow.
4) USE OF TOOLS
Keep hands and feet clear of implements fitted to the PTO shaft: danger of being dragged or crushed by moving parts. Keep hands and feet clear of the impl ement lifter, and do not stand near to it, because of the danger of being crushed. When connecting implements to the tractor, make sure nobody is between the two. Do not use the PTO shaft if children or animals are near the tractor. The manufacturer decline all responsibility for damages caused by improper operating of the safety devices.
5) TECHNICAL DATA AND CHARACTERISTICS
Engine
Ø Diesel Ø TYPE: RUGGERINI MD151 Ø Number cylinders: 2 Ø Swept volume (cm³ ) 654 Ø Power: 12 kW (16,3 HP) (DIN 70020) Ø R. p. m. max. : 3600 giri/1' Ø Cooling plant: air-cooling Ø Injection system: direct Ø Oil bath Air filter Ø Fuel: Diesel
SPEED TABLE
SPEED KM/H with wheels
6.5/80.15 I forward 2,15 2,32 II forward 4,31 4,65 III forward 15,6 16,8 I reverse 2,68 2,89 II reverse 5,35 5,77
PTO SHAFT
Independent of 1 speed gear (600 r.p.m. with motor at 3600 r.p.m.) with section ASAE 1-3/8"
FRONT AXLE:
Floating and extendable to 3 positions.
ELECTRIC LIFT
Electric type with 3 point -linkage CAT 1 Capacity: 2550 N (260Kg) Jack: model LA10 (see joint paper with technical data)
STEERING-GEAR
Mechanical type: endless screw and toothed helical section
BRAKES
Mechanical drum brakes. Independent and park.
STANDARD TYRES
TRACTOR 6.5/80.15 Back DIRECTIONAL 4.00.8 Front
Tyre type Pressure
4.00.8 2PR 2,6 bar
6.5/80.15 4PR 1,8 bar
4.00.10 2PR 2,6 bar
6.00.16 4PR 1,8 bar
KM/H with wheels
6.00.16
Ø Engine oil: AGIP SUPER DIESEL MULTIGRADE 15W/40 Clutch:
Ø Dry Single-plate with pedal control
Starting:
Ø Electric with 12 volt battery.
Traction:
Ø Two driving wheels with differential lock.
TRANSMISSION:
Ø Oil bath gears with 3 forward speeds and 2 speeds in
reverse. Quick action forward/reversal lever.
Ø Differential lock.
With Engine at 3600 r. p. m.
OPTIONAL TYRES
TRACTOR 6.00.16 Back DIRECTIONAL 4.00.10 Front
DIMENSIONS variable track.
External width 740-820-940 mm. Wheelbase: 1120 mm.
IMPLEMENTS
Topper, plough, rotovator, flail, shredder, rotating scythe, snow blower, finishing mower: Can be fitted to the rear three-point linkage Certain implements may be fitted to the front of the tractor.
Towing bracket Front (for moving on the road) Back (for towing on the road) Mod. GTF 30-10 Approval act: CE -97-099 Rear-view mirror (driving on the road)
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BODYWORK
Hinged bonnet, fixed arches for back wheels, adjustable seat with suspension.
ELECTRICAL SYSTEM
The circuits used in the system, to power the electric horn and rotating light are fed by fuses type-tested for moving on the road.
6) GENERAL DIMENSIONS AND WEIGHT
The machine’s overall dimensions are listed in Fig. 1 Total weight with standard wheels: 410 Kg. Total weight with optional wheels: 430 Kg.
Fig. 1
FUEL
Tank capacity 6 litres Gearbox OIL ROTRA MP SAE 80W90: 12 litres. Oil Capacity of the engine (MD151): 1,8. Litres.
Total without back ballast Back tyres 6.00-16 Tractor Front tyres 4.00-10 Dir.
Total without front ballast Back tyres 6.5/80-15 Tractor Front tyres 4.00-8 Dir.
7) IDENTIFICATION OF THE MACHINE
The machine is identified by the V.I.N. code; this is stamped on the clutch bellhousing. The registration number of the engine is stamped on the engine plate. Identifying data is on the manufacturer’s plate fixed on the chassis (see fig.2)
V.I.N. code Code composition: ZA9 6800000 0G78070
Sequence of Figures: from 0 to 9
6
Absorption
coefficient
Manufacturer
Left side
plate
engine plate
plate
Identifying number
8) IDENTIFICATION OF SAFETY DECALS
IMPORTANT: To prevent accidents all decals fitted to the machine must be clearly visible. If decals become damaged replace them at once.
SAFETY PLATES
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DIRECTION PLATES
1 3 MAX 4
2
MIN
2a) 3a) 5)
6) 7)
1) DECAL: RIGHT FOOT POSITION WHEN NOT USING THE CLUTCH PEDAL
2) and 2a) DECAL: FOR CLUTCH “ENGAGEMENT-DISENGAGEMENT”
3) and 3a) DECAL: FO R ACCELERATOR “MIN - MAX”
4) DECAL: FOR GEARS
5) DECAL: FOR PTO SHAFT ENGAGEMENT-DISENGAGEMENT
6) DECAL: FOR 3 POINT-LINKAGE LIFTER, PLACED ON THE RIGHT WING
7) DECAL: FOR ABSORPTION COEFFICIENT, PLACED ON THE CHASSIS, NEAR TO THE MANUFACTURER PLATE.
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