ADJUSTMENT……………………………………………………………………………4
SCREEN-GRID VOLTAGE VG2 ADJUSTMENT…………………………………………4
WHITE BALANCE ADJUSTMENT(AUTO DARK BALANCE)……………………………4
LUMINANCE/CHROMA TIME DELAY ADJUSTMENT……………………………………5
HIGH VOLTAGE AND FILAMENT VOLTAGE CHECK……………………………………5
X-RAY PROTECTION CHECK………………………………………………………………5
BEAM CURRENT CHECK……………………………………………………………………5
AV F U N C T I O N C H E C K ………………………………………………………………………5
OUT-FACTORY STATUS SETTING…………………………………………………………5
APPENDIX 1……………………………………………………………………………………6
APPENDIX 2……………………………………………………………………………………8
WIRING DIAGRAM……………………………………………………………………….9
BLOCK DIAGRAM………………………………………………………………………...10
IC BLOCK DIAGRAM……………………………………………………………………..11
SCHEMATIC DIAGRAM………………………………………………………………….15
ELECTRICAL PARTS LIST………………………………………………………………16
1
CAUTION: THIS SERVICE MANUAL IS ONLY FOR PROFESSIONAL SERVICE PERSONNEL’S
REFERENCE. BEFORE SERVICING THIS CHASSIS, PLEASE READ THE
FOLLOWING NOTICE ITEMS.
1. SAFETY INSTRUCTION AND PRODUCT SAFETY NOTICE
Before servicing and aligning this equipment, please read the following “X-RAY RADIATION
PRECAUTION” ,“SAFETY PRECAUTION” and “PRODUCT SAFETY NOTICE”.
1.1 X-RAY RADIATION PRECAUTION
Excessive high voltage can produce potentially hazardous X-RAY RADIATION. To avoid such hazards,
1
the high voltage must not be above the specified limit. The normal value of the high voltage of this
receiver is: 26.5kV(25”) at 1.3mA beam current; 29kV(29” super flat) at 1.4mA beam current; 30kV(29”
pure flat) at 1.4mA beam current. The high voltage must not, under any circumstances, exceed
31kV(25”)/33kV(29”)/35kV(29” pure flat).
2
Each time a receiver requires servicing, the high voltage should be checked following the HIGH
VOLTAGE CHECK procedure in this manual. It is recommended the reading of the high voltage be
recorded as a part of service record. It is important to use an accurate and reliable high voltage meter.
The primary source of X-RAY RADIATION in this TV receiver is the picture tube. For continuous X-RAY
3
RADIATION protection, the replacement tube must be exactly the same type tube as specified in the parts
list.
Some parts in this receiver have special safety-related characteristics for X-RAY RADIATION protection.
4
For continuous safety, parts replacement should be undertaken only after referring to the PRODUCT
SAFETY NOTICE below.
1.2 SAFETY PRECAUTION
WARNING:
Service should not be attempted by anyone unfamiliar with the necessary precaution on this receiver. The
following are the necessary precautions to be observed before servicing this chassis.
1) Since the power supply circuit of this receiver is directly connected to the AC power line, an isolation
transformer should be used during any dynamic service to avoid possible shock hazard.
2) Always discharge the picture tube anode to the CRT conductive coating before handling the picture tube.
The picture tube is highly evacuated and if broken, glass fragments will be violently expelled. Use shatter
proof goggles and keep picture tube away from the unprotected body while handling.
3) When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in
place, such as: non-metallic control knobs, insulating covers, shields, isolation resistor-capacitor network
etc.
4) When replacing parts or circuit boards, disconnect the power cord.
5) When replacing a high wattage resistor (oxiode metal film resistor) on the circuit board, keep the resistor
10mm (1/2in) away from circuit board.
1
6) Connection wires must be kept away from components with high voltage or high temperature.
7) If any fuse in this TV receiver is blown, replace it with the FUSE specified in the chassis parts list.
8) Before returning the set to your customer, always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, screwheads, metal overlays, control shafts etc. to
be sure the set is safe to operate without danger of electrical shock. Plug the AC power cord into a 220V
AC outlet (do not use a line isolation transformer during this check). Use an AC voltmeter having 5000
ohms per volt or more sensitivity in the following manner:
Connect a 1500 ohm 10 watt resistor, paralleled by a 0.15µF, AC type capacitor, between a known good
earth ground (water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC
voltage across the combination of 1500 ohm resistor and 0.15µF capacitor. Reverse the AC plug at the AC
outlet and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not
exceed 0.3 volts RMS. This corresponds to 0.2 milliamp. AC. Any value exceeding this limit constitutes a
potential shock hazard and must be corrected immediately.
AC VOLTMETER
µ
9) DC voltage breakdown test
Good earth ground
such as a water
pipe, conduit, etc.
C.
R.
Place this probe on
Each exposed
Metallic part.
Before packing, the following touchable parts should be conducted with withstand voltage test for 1s.
Apply the voltage and test, the voltage should be AC 3000V.
Part name : Position:
Antenna terminal Back cabinet
Outcabinet screws Back cabinet
AV terminals Back and side
1.3 PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the chassis have special safety-related characteristics. These
characteristics are often passed unnoticed by a visual inspection and the X-RAY RADIATION
protection afforded by them cannot necessarily be obtained by using replacement components rated for
higher wattage, etc. Replacement parts which have these special safety characteristics are identified in
this manual and its supplement electrical components having such features are shaded on the schematic
diagram and the parts list.
Before replacing any of these components, read the parts list in this manual carefully. The use of
substitute replacement parts which do not have the same characteristics as specified in the parts list may
create shock, fire, X-RAY RADIATION or other hazards.
2
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Col
C.E.C BELSON/DPTO.TECNICO/MOD:BSV-29251/Ed.01
2 Alignment procedure
The alignment procedure flow chart see below figure:
EEPROM copy
Chassis
B+ check
V-size V-linearit
rough adjust
H-size,
E/W pincushio
correction roug
adjust
RF AGC
Sound check
The whole unit
Focus rough adjust and
aging
VG2 adjust
White balance and
sub-brightness adjust
H-center V-center and
V-size realign
H-size and E/W
correction
OSD vertical position
Focus fine-adjust
Check
Fig.2
High voltage
check
Filament voltage
check
X-ray protection
check
Picture and
sound check
White balance
check
or purity
convergence
check
Luminance,
chroma time
dela
AV terminal
check
The TV set
button’s function
check
The remote
controller’s
function check
Installation and
packing check
Safety check
3. TEST EQUIPMENT
3.1 DC regulated power supply PAB18-1.8
3.2 Audio voltameter
3.3 Oscilloscope
3.4 High-voltage meter
3.5 Digital multimeter
3.6 AC break-down testing equipment
4 Alignment instruction
The way to enter into factory alignment menu by using remote control: when there is no OSD on the
screen, in turn press MIX, CANCEL, HOLD and REVEAL button and the period of two-press should be
less than 3 seconds. To exit, press TV button.
4.1 B+ confirm
Use DC voltameter of DC200V to check B+ voltage (C529 two terminals), 29” pure flat CRT should
be 140V or 138V (depending on different CRT), the error is
0.5 V.
4.2 AGC alignment
3
4.2 AGC alignment
4.2.1 Receive D-8 signal 60 dB, use DC voltameter to measure C104 positive pole testing point voltage.
4.2.2 Adjust TOP item to make AGC voltage just start dropping from highest point (about 4V).
4.2.3 From antenna input inputs 100 dB signal, the picture should not appear non-synchronization and
distortion. Input 35 dB
40 dB weak signal, the colour should not appear and picture is in
synchronization and sound is normal.
4.3 Sound check
4.3.1 Receive 1kHz 100% modulation sound signal, XV03 connect with a simulated speaker load of 8 ohm,
audio voltmeter or oscilloscope measure the voltage of the load.
4.3.2 Turn the volume to maximum, the sound power consumption should be
the distortion should be
7% (allow maximum volume sine wave have clipping distortion)
7 W2 (about 7.5 Vrms),
4.4 Focus potentiometer adjustment
4.4.1 The whole unit preheats 30 minutes.
4.4.2 Receive testing signal.
4.4.3 Press PP button to select DYNAMIC mode.
4.4.4 Adjust FBT’s FOCUS potentiometer to make picture clearest.
4.5 H-center adjustment
4.5.1 Receive 50 Hz testing signal.
4.5.2 Enter into 5HSH item, adjust the level to make picture symmetry in horizontal.
4.5.3 Receive 60Hz testing signal. To 6HSH adjust, the method is as same as the above two steps.