Foodservice Equipment Specialists
P.O. Box 880 Saco, ME. / U.S.A. 04072 877-854-8006 * FAX (207) 283-8080
OPERATIONS AND MAINTENANCE PROCEDURES
JT2, JT2H, JT3, JT3H AND JT3BP |
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FOR SERVICE ASSISTANCE |
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U.S. AND CANADA CALL: 1-877-854-8006 |
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24 HOURS/DAY 7 DAYS/WEEK |
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TABLE OF CONTENTS |
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UNCRATNG AND INSPECTION |
PAGE 1 |
ASSEMBLY AND INSTALLATION |
PAGE 1 |
ELECTRICAL INSTALLATION |
PAGE 1 |
POWER SAVER FEATURE |
PAGE 2 |
TOASTING PROCEDURE |
PAGE 2 |
CLEANING (DAILY & WEEKLY) |
PAGE 3 |
HIGH TEMPERATURE LIMIT |
PAGE 3 |
GENERAL MAINTENANCE |
PAGE 4 |
TROUBLESHOOTING GUIDE |
PAGE 5 |
HEATER TUBE GUIDE |
PAGE 5 |
SPARE PARTS LISTINGS |
PAGE 6 |
WARRANTY POLICY |
PAGE 7 |
OM-002
5-20-05 RJB Rev. 03/2012
Page 1
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT2, JT2H, JT3, JT3H AND JT3BP
UNCRATING AND INSPECTION
Unpack the unit and components from the shipping container. Remove all visible packing materials including those that may be inside the toasting chamber. If damage is discovered, file a claim immediately with the carrier that handled the shipment.
ASSEMBLY AND INSTALLATION
The toasters are shipped fully assembled and ready to plug into a matching outlet specified for its specific voltage and amperage rating. Removal or replacement of the power cord and plug will VOID the warranty. For assistance, contact the Belleco, Inc. Service Group at 1-877-854-8006. Please refer to the appropriate schematic at the rear of this manual for plug configurations. Consult with a licensed electrician prior to installation. "Do not operate the toaster without the crumb tray properly installed as this may cause overheating and loss of productivity.
CAUTION – During installation: Do not place on surfaces or near walls, partitions or kitchen furniture and the like – unless they are made of non-combustible material or clad with non-combustible heat-insulating material, and pay attention to fire prevention regulations.
CAUTION – To reduce the risk of fire, the appliance is to be installed in noncombustible surroundings only, with no combustible material within 18 inches of the sides, front, or rear of the appliance or within 40 inches above the appliance. "Bread may burn. Therefore toasters must not be used near or below curtains and other combustible materials. They must be watched."
"Le pain peut bruler, aussi les grille-pain ne doivent-ils pas etre utilizes a proximite ou sous des rideaux ou autres materiaux combustibles. Ils doivent etre suveilles."
ELECTRICAL INSTALLATION
WARNING – Disconnect the toaster from its power source before installing or removing any parts.
WARNING – Check with your local power company or licensed electrician before installation to determine the actual voltage at the outlet. For a toaster rated 208 volts, never plug it into 240 volts as serious overheating and damage could occur. For a toaster rated 240 volts, never plug it into 208 volts as the lower voltage will greatly reduce the productivity of the unit.
WARNING – NEVER operate any piece of equipment without proper GROUND connection. Improper grounding may result in serious personal injury or could be fatal!
PAGE 2
OPERATIONS AND MAINTENANCE PROCEDURES
CONVEYOR TOASTER MODELS
JT2, JT2H, JT3, JT3H AND JT3BP
POWER SAVER FEATURE
All toasters come equipped with a Rotary Power Saver Switch. To operate, turn clockwise or counterclockwise to place the toaster in the following modes:
FULL POWER – In this position, the toaster is at full heat and ready for toasting.
OFF – There are two OFF positions provided so that a single rotation in either direction will turn the toaster OFF.
STANDBY – When in STANDBY overall electrical consumption is reduced by 75%. There is just enough heat to warm the inside toasting chamber walls and reflectors. Conveyor does not turn in standby mode. When switched to the FULL POWER position, a minimal amount of time is required to reach toasting temperatures.
TOASTING PROCEDURE
A. BREAD TOASTING
Toasters with a 3” high slot opening (JT2-H and JT3-H) are equipped with a heat shield designed to reduce heat loss through the front. The shield should be adjusted so that the highest bread product being toasted fits under it. Excess height will allow heat loss through the front and may reduce capacity.
•Turn the Power Saver knob to the “Full Power” position.
•Set the Conveyor Speed Control knob to 50.
•Set each Variable Heat Control (Top and Bottom) to HI (10).
•Allow 10 – 15 minutes to heat from cold.
•Place a sample of the desired product on the Conveyor Belt to test the settings.
•If toasting is too light, turn the Speed Control counterclockwise to a slower speed.
•If toasting is too dark, turn the Speed Control clockwise to a faster speed.
(NOTE: Some products may require adjustment of the Top and Bottom Variable Heat Controls in order to achieve the desired results. This occurs mostly in Bun Toasting when only one surface requires deep toasting)
Buns, Bagels and English Muffins may be tested the same as above but with either Variable Heat Control reduced. It is recommended by Belleco, Inc. that such one sided toasting be done cutside up to prevent lines on the toasted surface.
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