EPCTA70AM
Service&MaintenanceManu al
MAEN042,2010-12
English
Service&Maintenancemanualfor EPC TA70AM
Foreword
This manual contains detailed information about EPC TA70 AM, including
descriptions of various actions that can be carried out in orderto maintain or
update the PanelPC hardware and software.
The manual contains descriptions ofbasic maintenance and replacement of
common parts in EPC TA70 AM.
The following other manuals are available for EPCTA70 AM:
EPC TA70 AM installation manual (MAEN039x) for informationregarding
installation.
Foreword
Order no: MAEN042
Copyright © 2010-12 Beijer Electronics AB. All rights reserved.
The information in this docu ment is subject tochangewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer ElectronicsAB, including all its group companies, reserves theright to change any
information without updating this publication. Beijer Electronics AB assumes no responsibility for any
errors that mayappear i n this document. Read theentire installation manual prior toinstalling and using
this equipment. Only qualified personnel may install, operate or repairthis equipment. Beijer Electronics
AB is not responsible for modified, altered or renovatedequipment. Because theequipment hasa wide
range of applications, users must acquire theappropriateknowledgetousetheequipmentproperlyintheir
specific app lications. Personsresponsible for the application and th e equipment mustthemselves ensure
that each application is in compliance with all relevant requirements, standardsand legislation in respect to
configuration and safety. Onlyparts and accessoriesmanufacturedaccording to specifications set by Beijer
Electronics AB may be used.
BEIJER ELECTRONICSAB, INCLUDING ALL ITS GROUP
COMPANIES,SHALL NOT BE LIABLE TOANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTALOR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION,USE OR
REPAIROF THIS EQUIPMENT, WHETHERARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE
THE REPAIR,REPLACEMENT, OR REFUND OFPURCHASE PRICE,
AND THE CHOICE OFTHE APPLICABLE REMEDY SHALL BE AT
THE SOLE DISCRETION OF BEIJER ELECTRONICS AB .
BeijerElectronics, MAEN042
Contents
Contents
1 Safety Precautions ....................................................... 5
1.1 General ...........................................................
1.2 During Installation ..............................................
1.3 During Use .......................................................
1.4 Service and Maintenance ........................................
1.5 Dismantling and Scrapping .....................................
2 Introduction ............................................................. 7
2.1 EPC TA70 AM ...................................................
2.2 Maintenance .....................................................
2.3 Service andRepairs ..............................................
2.4 Dismantling and Scrapping .....................................
2.5 Contact andSupport ............................................
3 Installation ............................................................... 10
3.1 Space Requirements .............................................
3.2 Installation Process ..............................................
3.2.1 Other Connections andPeripherals ................ .............
4 TechnicalData ........................................................... 13
5 Chemical Resistance .................................................... 14
5.1 Metal Casing .....................................................
5.2 Touch Screen and Overlay ... ....................................
5.2.1 AutotexF157/207 .... ...........................................
5.2.2 TouchScreenSurface ............. ...............................
5.2.3 AutoflexEB ..... .................................................
6 Hardware Replacement ................................................. 17
6.1 Cables .............................................................
6.2 Replacing the Rear Cover ........................................
6.3 Replacing the Display/Display Ca
6.3.1 Calibrating theTouchScreen ................................ ....
ble ..........................
6.4 ReplacingtheCompleteFront ..................................
6.5 Replacing the Backlight .........................................
6.6 Available SpareParts for EPC T
7 Additional Installation
Tips ............................................
A70 AM .......................
7.1 Groundingthe PanelPC ........................................
7.2 Ethernet Connection in t
7.3 To Achieve Better EMC Pr
he PanelPC .. ........................
otection .............................
7.4 Ambient Temperature ...........................................
7.5 Safety .............................................................
7.6 Galvanic Isolati
7.7 Cable and Bus Ter
on ................................................
minationRS485 .............................
8 Fault Tracing ............................................................. 31
9 Software .................................................................. 33
9.1 General Infor
9.1.1 Software Pro
9.2 Update or
9.2.1 Backup a
mation about Software ...........................
ducts ......................... ......................
Customize Software ..................................
ndRecovery ........................................... .
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BeijerElectronics, MAEN042
Contents
10 Environmental Aspects ................................................. 35
10.1 General Environmental Aspects ................................
10.2 Environmental Impact of thePanelPCs ........................
10.2.1 Mechanical Components ............ ............................
10.2.2 Electronics ............ ...........................................
10.3 Recycling .........................................................
10.4 Environmental Impact Report ..................................
35
35
35
35
36
36
BeijerElectronics, MAEN042
Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the PanelPC must read and
understand this installation manual.
1.1 General
• Read the safety precautions carefully.
• Check the delivery for transportation damage. If damage is found, notify the
supplier as soon aspossible.
• Do not use the PanelPC in an environment with high explosive hazards.
• The supplier is not responsible for modified, altered or reconstructed
equipment.
• Use only parts and accessories manufactured according to specifications of
the supplier.
• Read the installation and operating instructions carefully before installing,
using or repairingthe Panel PC.
• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
PanelPC. This may cause fire or electrical shock.
• Only qualified personnel may operatethe Panel PC.
• Storing the Panel PC where the temperatureis lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
• The LCD display liquid contains a powerful irritant . In case of ski n contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
• Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use basedon the figures.
• The supplier neither guarantees that the Panel PC is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
1.2 DuringInstallation
• The Panel PC is designedfor stationar y installation on a plane surface, where
the following conditions are fulfilled:
– no high explosive risks
– no strong magnetic fields
– no direct sunlight
– no large, sudden temperature changes
• Install the productaccording to the accompanying installation instructions.
• Ground the product according to the accompanying installation instructions.
• Only qualified personnel may installthe Panel PC.
• Separate the high voltage, signaland supply cables.
• Make surethat the voltage and polarity of the powersource is correct before
connecting the product to the power outlet.
• Peripheralequipment must be appropriate for the application and location.
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Safety Precautions
1.3 DuringUse
• Keep the Panel PC clean.
• Emergency stop and other safetyfunctions may not be controlled from the
Panel PC.
• Do not use too much force or sharp objects when touching the keys, touch
screenetc.
1.4 ServiceandMaintenance
• Only qualified personnel should carry out repairs.
• The agreed warrantyapplies.
• Before carrying out any cleaning ormaintenance operations, disconnect the
equipment from the electrical supply.
• Clean the display and surrounding front cover with a soft cloth and mild
detergent.
• Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.5 DismantlingandScrapping
• The PanelPC or parts thereof shall be recycled according
• The followingcomponents contain substances that migh
to health and theenvironment: lithium battery
display.
, electrolytic capacitor and
to local regulations.
t be hazardous
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2Introduction
This manual describes howto maintain the EPC TA70AM.
2.1 EPCTA70AM
Introduction
The followingdrawings are available for EPC TA70 AM:
• Outline drawing
• Panelcut-out
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Introduction
2.2 Maintenance
Carefully read the instructions before beginning maintenance on the Panel PC.
• Only qualified personnel shouldcarry out maintenance.
• The agreed warrantyand license agreements apply.
• Any damage to the Panel PC caused bypersonnel invalidates the warranty.
• Before carrying out any cleaning ormaintenance operations, disconnect the
PanelPC from the power supply.
• Clean the display and surrounding front cover with a soft cloth and mild
detergent. Recommended cleaning fluids for the display are water and IPA
(Isopropyl Alcohol or Hexane).
• Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
• A 6-month warranty on all service parts is provided.
Maintenance personnel are permitted to carry out the following actions:
• Replacing the Rear Cover
• Replacing the Display/Display Cable
• Replacing the Complete Front
2.3 ServiceandRepairs
• Only accredited companies arepermitted to perform service and repairs.
• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed
warranty will be invalidated.
• If training is required,contact the supplier.
• All maintenance should be performed in a 15-30 °C temperature range.
• Any damage to the Panel PC caused bypersonnel invalidates the warranty.
• Contracts with customers supersedethe information in this document.
2.4 DismantlingandScrapping
• The PanelPC, or parts thereof, shall be recycled according to local
regulations.
• The followingcomponents contain substances that might be hazardous to
health and the environment: lithium battery, electrolytic capacitor, display.
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Introduction
2.5 ContactandSupport
If you want to report a fault or have a question about the Panel PC, please contact
your local supplier or fill out the form on the web site.
1.
Enter the web site www.beijerelectronics.com and select Support.
2.
Select Contact inthe menu. Makesure to provideinformation about type
number, serial number, environment andan installation description.
The form will be sentto the manufacturer’shelp desk and they will answer your
question or register your improvement/fault.
To ensure quick resolution, provideas many details as possible in your report.
Include the date and time when the problemoccurred, a description of what you
were trying to do, the detailed steps youtook that led up to the problem, and
details about any error messages received.
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3Installation
3.1 SpaceRequirements
• Installation plate thickness: 1.5 - 9.0 mm(0.06 - 0.35 inch)
• Space requirementswhen installing EPC TA70AM:
100 mm
(4.0 inch)
154 mm
(6.06 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
219 mm
(8.62 inch)
50 mm
(2.0 inch)
56 mm
(2.20 inch)
Installation
100 mm
(4.0 inch)
Caution:
Theopeningsontheenclosureareforairconve
ction. Donot covertheseopenings.
3.2 InstallationProcess
1.
Unpack and check the delivery. If
Note:
Placethe PanelPConastablesurfaceduringinstallation.
Droppingitorlettingitfall maycausedamage.
damage is found, notify the supplier.
Panel cut out 188.5 x 137.5 mm
(7.42 x 5.41 inch)
x 4
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2.
Place the panel cutout where the Panel PC is to be situated, draw along the
outer sides of theholes and cut according to the markings.
3.
Secure thePanel PC in position, using all thefastening holes and the provided
brackets and screws:
x 4
Installation
0.5 - 1.0 Nm
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Installation
4.
Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
• EnsurethatthePanelPCandthecontrollersystemhave thesameelectrical
grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay
occur.
• ThePanelPCmustbebroughttoambient temperatureb efore itisstartedup. If
condensationforms,ensure thatthePanelPCisdrybeforeconnectingittothe
poweroutlet.
• Ensurethatthevoltageandpolarity ofthepower sourceiscorrect.
• Useonly shieldedcommunicationcables.
• Separatehighvoltagecablesfromsignalandsupplycables.
Power
CF CARD
B
1
Controller
RS422/RS485
RS232
24V DC
C
24V DC
D
A
Ethernet
– Connect cable A.
– Connect cable B, using an M5 screw and a grounding conductor (as short
as possible) with a cross-section of minimum 2.5 mm
– Connect cable C.
– Connect cable D.
5.
Carefully remove the laminated film overthe Panel PC display, to avoid static
2
.
electricity that could damage the panel.
3.2.1 OtherConnection
sandPeripherals
Cables, peripheral equipment and accessories must be suitable forthe application
and its environment. Forfurther details or recommendations, please referto the
supplier.
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