Beijer Electronics EPC TA100 AM User Manual

EPCTA100AM

Service&MaintenanceManual

MAEN043,2010-12

English

Service&Maintenancemanual for EPCTA100AM

Foreword

This manual contains detailed information aboutEPC TA100 AM, including descriptions of various actionsthat can be carried out in order to maintain or update the PanelPC hardware and software.

The manual contains descriptions of basicmaintenance and replacement of common parts in EPC TA100 AM.

The followingother manuals are available for EPC TA100 AM: EPC TA100 AM installation manual (MAEN040x)for information regarding

installation.

Foreword

Order no: MAEN043

The information in this documentis subjectto changewithoutnoticeandisprovidedasavailableatthe

time of printing. Beijer Electronics A B, including all its group companies, reserves the right to change any

information w ith ou t updating thispublication. Beijer ElectronicsAB assumes no responsibility for any

errors that may appear in this document. Read the entire installationmanual priorto i nstalling and using

this equipment. Only qualiﬁed perso nnel may install, operate or repair this equipment. Beijer Electronics

AB is not responsible for m odiﬁed, altered or renovated equipment. Because the equipment has a wide

range of applications, users must acquire the appropriateknowledgetousetheequipmentproperlyintheir

speciﬁc a pplications. Personsresponsible forthe application and the equipment must th emselves ensure

that each application isin compliance with all relevant requirements,standards and legislation in respect to

conﬁguration and safety. Only partsand accessoriesmanufactured accordingto speciﬁcations set byBeijer

Electronics AB may be used.

BEIJER ELECTRONICSAB, INCLUDING ALL ITS GROUP COMPANIES,SHALL NOT BE LIABLE TOANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTALOR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION,USE OR REPAIROF THIS EQUIPMENT, WHETHER ARISING INTORT, CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THEAPPLICABLE REMEDY SHALL BE AT THE SOLE DISCRETION OFBEIJER ELECTRONICS AB .

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Contents

1 Safety Precautions ....................................................... 5

1.1 General ...........................................................

1.2 During Installation ..............................................

1.3 During Use .......................................................

1.4 Service and Maintenance ........................................

1.5 Dismantling and Scrapping .....................................

2 Introduction ............................................................. 7

2.1 EPC TA100 AM .................................................

2.2 Maintenance .....................................................

2.3 Service andRepairs ..............................................

2.4 Dismantling and Scrapping .....................................

2.5 Contact andSupport ............................................

3 Installation ............................................................... 10

3.1 Space Requirements .............................................

3.2 Installation Process ..............................................

3.2.1 Other ConnectionsandPeripherals ................ .............

4 TechnicalData ........................................................... 13

5 ChemicalResistance .................................................... 14

5.1 Metal Casing .....................................................

5.2 Touch Screen and Overlay .......................................

5.2.1 AutotexF157/207 .......... .....................................

5.2.2 TouchScreenSurface ............. ...............................

5.2.3 AutoﬂexEB ........ ..............................................

6 Hardware Replacement ................................................. 17

6.1 Cables .............................................................

6.2 Replacing the Rear Cover ........................................

6.3 Replacing the Display/Display Cab

6.3.1 CalibratingtheTouch Screen ....................................

le ..........................

6.4 ReplacingtheCompleteFront ..................................

6.5 Replacing the Backlight .........................................

6.6 Available SpareParts for EPC TA

7 Additional Installation

Tips ............................................

100 AM ......................

7.1 GroundingthePanelPC ........................................

7.2 Ethernet Connection in t

7.3 To Achieve Better EMC Pr

he PanelPC ..........................

otection .............................

7.4 Ambient Temperature ...........................................

7.5 Safety .............................................................

7.6 Galvanic Isolati

7.7 Cable and Bus Term

on ................................................

ination RS485 .............................

8 Fault Tracing ............................................................. 32

9 Software .................................................................. 34

9.1 General Infor

9.1.1 Software Pro

9.2 Update or C

9.2.1 Backup a

mation about Software ...........................

ducts ...................... .........................

ustomize Software ..................................

ndRecovery ..................................... .......

10 10

14 15

15 16 16

17 18 19

22 23 24

25 26 27

28 29

30 31

5 5 6

6 6

7 8

8 8 9

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Contents

10 EnvironmentalAspects ................................................. 36

10.1 General Environmental Aspects ................................

10.2 Environmental Impact of thePanelPCs ........................

10.2.1 MechanicalComponents ........................................

10.2.2 Electronics ............ ...........................................

10.3 Recycling .........................................................

10.4 Environmental Impact Report ..................................

36 36

37 37

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Safety Precautions

1SafetyPrecautions

Both the installer and the ownerand/o r operator of the Panel PC must readand understand this installation manual.

1.1 General

• Read the safety precautions carefully.

• Check the delivery for transportation damage. If damage is found, notify the

supplier as soon as possible.

• Do not use the PanelPC in an environment with high explosive hazards.

• The supplier is not responsible for modiﬁed, altered or reconstructed

equipment.

• Use only parts and accessories manufactured accordingto speciﬁcations of

the supplier.

• Read the installation andoperating instructions carefully before installing,

using or repairingthe Panel PC.

• Neverallowﬂuids,metalﬁlingsorwiringdebristoenteranyopeningsinthe

PanelPC. This may cause ﬁre or electrical shock.

• Only qualiﬁed personnel may operate thePanel PC.

• Storing the Panel PC where the temperatureis lower/higher than

recommended in this manual can causethe LCD display liquid to congeal/become isotopic.

• The LCD display liquid contains apowerful irritant. In caseof skin contact,

wash immediately with plenty ofwater. In case of eye contact, hold theeye open,ﬂushwithplentyofwaterandgetmedicalattention.

• Theﬁguresinthismanualservesanillustrativepurpose. Becauseofthemany

variables associated with any particular installation, the suppliercannot assume responsibility for actual use based onthe ﬁgures.

• The supplier neither guarantees that the Panel PC is suitable for your

particular application, nor assumes responsibility for your productdesign, installation or operation.

1.2 DuringInstallation

• The Panel PC is designed forstationary installation on a plane surface, where

the following conditions are fulﬁlled:

– no high explosive risks – no strong magnetic ﬁelds – no direct sunlight – no large, sudden temperature changes

• Install the product accordingto the accompanying installation instructions.

• Ground the productaccording to the accompanying installation instructions.

• Only qualiﬁed personnel may install thePanel PC.

• Separate the high voltage, signal andsupply cables.

• Make sure thatthe voltage and polarity of the power sourceis correct before

connecting the productto the power outlet.

• Peripheralequipment must be appropriate for the application and location.

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Safety Precautions

1.3 DuringUse

• Keep the Panel PC clean.

• Emergency stop and other safety functionsmay not be controlled from the

Panel PC.

• Do not use too muchforce or sharp objects when touching the keys, touch

screenetc.

1.4 ServiceandMaintenance

• Only qualiﬁed personnel should carry out repairs.

• The agreed warranty applies.

• Before carrying out any cleaning or maintenance operations,disconnect the

equipment from the electricalsupply.

• Clean the display and surrounding front coverwith a soft cloth and mild

detergent.

• Replacing the battery incorrectly may result in explosion. Only use batteries

recommended by the supplier.

1.5 DismantlingandScrapping

• The PanelPC or parts thereof shall be recycledaccording

• The followingcomponents contain substances that migh

to health and theenvironment: lithium battery display.

, electrolytic capacitor and

to local regulations. t be hazardous

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2Introduction

This manual describes howto maintain the EPC TA100 AM.

2.1 EPCTA100AM

Introduction

The following drawingsare available for EPC TA100 AM:

• Outline drawing

• Panelcut-out

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Introduction

2.2 Maintenance

Carefully read the instructions beforebeginning maintenance on the Panel PC.

• Only qualiﬁed personnel shouldc arry out maintenance.

• The agreed warranty andlicense agreements apply.

• Any damage to thePanel PC caused by personnelinvalidates the warranty.

• Before carrying out any cleaning or maintenance operations,disconnect the

PanelPC from the power supply.

• Clean the display and surrounding front coverwith a soft cloth and mild

detergent. Recommended cleaning ﬂuids for the display are water and IPA (Isopropyl Alcohol or Hexane).

• Replacing the battery incorrectly may result in explosion. Only use batteries

recommended by the supplier.

• A 6-month warranty onall service parts is provided.

Maintenance personnel are permitted to carry out the following actions:

• Replacing the Rear Cover

• Replacing the Display/Display Cable

• Replacing the Complete Front

• Replacing the Backlight

2.3 ServiceandRepairs

• Only accredited companies arepermitted to perform service and repairs.

• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed

warranty will be invalidated.

• If training is required,c ontact the supplier.

• All maintenance should be performed in a 15-30°C temperature range.

• Any damage to thePanel PC caused by personnelinvalidates the warranty.

• Contracts with customers supersede theinformation in this document.

2.4 DismantlingandScrapping

• The PanelPC, or parts thereof, shall be recycled according to local

regulations.

• The followingcomponents contain substances that might be hazardousto

health and the environment: lithium battery, electrolytic capacitor, display.

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Introduction

2.5 ContactandSupport

If you want toreport a fault or have a question about the Panel PC, please contact your local supplier orﬁll out the form on the web site.

Enter the web site www.beijerelectronics.com and select Support.

Select Contact in themenu. Makesure to provide informationabout type number, serial number, environment and aninstallation description.

The form will be sent tothe manufacturer’s help desk and they will answer your question or register yourimprovement/fault.

To ensure quick resolution, provide asmany details as possible in your report. Include the date and time whenthe problem occurred, a description of what you were trying to do, the detailed steps you tookthat led up to the problem,and details about any error messages received.

BeijerElectronics, MAEN043

3Installation

3.1 SpaceRequirements

• Installation plate thickness: 1.5 - 9.0 mm (0.06- 0.35 inch)

• Space requirementswhen installing EPC TA100AM:

100 mm (4.0 inch)

228 mm

(8.98 inch)

50 mm

(2.0 inch)

100 mm (4.0 inch)

302 mm

(11.89 inch)

50 mm

(2.0 inch)

58 mm

(2.28 inch)

Installation

100 mm (4.0 inch)

Caution:

Theo penings ontheenclosurearefor airconvection. Donotcovertheseopenings.

3.2 InstallationProcess

Unpackand check the delivery. If damage is found, notify the supplier.

Panel cut out 264.5 x 206.0 mm

(10.41 x 8.11 inch)

x 13

Note:

Placethe PanelPConastablesurfaceduring installation. Droppingitorlettingitfallmaycausedamage.

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Place the panel cut outwhere the Panel PC is to besituated, draw along the outer sides of the holesand cut according to the markings.

Secure the Panel PC in position, using all thefastening holes and the provided brackets and screws:

x 13

Installation

0.5 - 1.0 Nm

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Installation

Connect the cables in the speciﬁed order, according to the drawingand steps below.

Caution:

• EnsurethatthePanelPCandthecontrollersystemhavethesameelectrical

grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay occur.

• ThePanelPCmustbebroughttoambienttemperaturebeforeitisstartedup. If

condensationforms,en surethatthePanelPCisdry beforeconnectingittothe poweroutlet.

• Ensurethatthevoltageandpolarityofthepowersourceis correct.

• Useonlyshieldedcommunicationcables.

• Separatehighvoltagecablesfromsignalandsupplycables.

Power

CF CARD

Controller

RS422/RS485

RS232

24V DC

Ethernet

– Connect cable A. – Connect cable B, using an M5 screw and a grounding conductor (as short

as possible) with a cross-sectionof minimum 2.5 mm

– Connect cable C. – Connect cable D.

Carefully remove thelaminated ﬁlm over thePanel PC display, to avoid static

electricity that could damage the panel.

3.2.1 OtherConnection

sandPeripherals

Cables, peripheral equipment and accessories must be suitable for theapplication and its environment. Forfurther details or recommendations, please refer tothe supplier.

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