Beijer Electronics EPC TA100 AM User Manual
EPCTA100AM
Service&MaintenanceManual
MAEN043,2010-12
English
Service&Maintenancemanual for EPCTA100AM
Foreword
This manual contains detailed information aboutEPC TA100 AM, including
descriptions of various actionsthat can be carried out in order to maintain or
update the PanelPC hardware and software.
The manual contains descriptions of basicmaintenance and replacement of
common parts in EPC TA100 AM.
The followingother manuals are available for EPC TA100 AM:
EPC TA100 AM installation manual (MAEN040x)for information regarding
installation.
Foreword
Order no: MAEN043
Copyright © 2010-12 Beijer Electronics AB. All rights reserved.
The information in this documentis subjectto changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics A B, including all its group companies, reserves the right to change any
information w ith ou t updating thispublication. Beijer ElectronicsAB assumes no responsibility for any
errors that may appear in this document. Read the entire installationmanual priorto i nstalling and using
this equipment. Only qualified perso nnel may install, operate or repair this equipment. Beijer Electronics
AB is not responsible for m odified, altered or renovated equipment. Because the equipment has a wide
range of applications, users must acquire the appropriateknowledgetousetheequipmentproperlyintheir
specific a pplications. Personsresponsible forthe application and the equipment must th emselves ensure
that each application isin compliance with all relevant requirements,standards and legislation in respect to
configuration and safety. Only partsand accessoriesmanufactured accordingto specifications set byBeijer
Electronics AB may be used.
BEIJER ELECTRONICSAB, INCLUDING ALL ITS GROUP
COMPANIES,SHALL NOT BE LIABLE TOANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTALOR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION,USE OR
REPAIROF THIS EQUIPMENT, WHETHER ARISING INTORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE
THE REPAIR,REPLACEMENT, OR REFUND OF PURCHASE PRICE,
AND THE CHOICE OF THEAPPLICABLE REMEDY SHALL BE AT
THE SOLE DISCRETION OFBEIJER ELECTRONICS AB .
BeijerElectronics, MAEN043
Contents
Contents
1 Safety Precautions ....................................................... 5
1.1 General ...........................................................
1.2 During Installation ..............................................
1.3 During Use .......................................................
1.4 Service and Maintenance ........................................
1.5 Dismantling and Scrapping .....................................
2 Introduction ............................................................. 7
2.1 EPC TA100 AM .................................................
2.2 Maintenance .....................................................
2.3 Service andRepairs ..............................................
2.4 Dismantling and Scrapping .....................................
2.5 Contact andSupport ............................................
3 Installation ............................................................... 10
3.1 Space Requirements .............................................
3.2 Installation Process ..............................................
3.2.1 Other ConnectionsandPeripherals ................ .............
4 TechnicalData ........................................................... 13
5 ChemicalResistance .................................................... 14
5.1 Metal Casing .....................................................
5.2 Touch Screen and Overlay .......................................
5.2.1 AutotexF157/207 .......... .....................................
5.2.2 TouchScreenSurface ............. ...............................
5.2.3 AutoflexEB ........ ..............................................
6 Hardware Replacement ................................................. 17
6.1 Cables .............................................................
6.2 Replacing the Rear Cover ........................................
6.3 Replacing the Display/Display Cab
6.3.1 CalibratingtheTouch Screen ....................................
le ..........................
6.4 ReplacingtheCompleteFront ..................................
6.5 Replacing the Backlight .........................................
6.6 Available SpareParts for EPC TA
7 Additional Installation
Tips ............................................
100 AM ......................
7.1 GroundingthePanelPC ........................................
7.2 Ethernet Connection in t
7.3 To Achieve Better EMC Pr
he PanelPC ..........................
otection .............................
7.4 Ambient Temperature ...........................................
7.5 Safety .............................................................
7.6 Galvanic Isolati
7.7 Cable and Bus Term
on ................................................
ination RS485 .............................
8 Fault Tracing ............................................................. 32
9 Software .................................................................. 34
9.1 General Infor
9.1.1 Software Pro
9.2 Update or C
9.2.1 Backup a
mation about Software ...........................
ducts ...................... .........................
ustomize Software ..................................
ndRecovery ..................................... .......
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Contents
10 EnvironmentalAspects ................................................. 36
10.1 General Environmental Aspects ................................
10.2 Environmental Impact of thePanelPCs ........................
10.2.1 MechanicalComponents ........................................
10.2.2 Electronics ............ ...........................................
10.3 Recycling .........................................................
10.4 Environmental Impact Report ..................................
36
36
36
36
37
37
BeijerElectronics, MAEN043
Safety Precautions
1SafetyPrecautions
Both the installer and the ownerand/o r operator of the Panel PC must readand
understand this installation manual.
1.1 General
• Read the safety precautions carefully.
• Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
• Do not use the PanelPC in an environment with high explosive hazards.
• The supplier is not responsible for modified, altered or reconstructed
equipment.
• Use only parts and accessories manufactured accordingto specifications of
the supplier.
• Read the installation andoperating instructions carefully before installing,
using or repairingthe Panel PC.
• Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
PanelPC. This may cause fire or electrical shock.
• Only qualified personnel may operate thePanel PC.
• Storing the Panel PC where the temperatureis lower/higher than
recommended in this manual can causethe LCD display liquid to
congeal/become isotopic.
• The LCD display liquid contains apowerful irritant. In caseof skin contact,
wash immediately with plenty ofwater. In case of eye contact, hold theeye
open,flushwithplentyofwaterandgetmedicalattention.
• Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the suppliercannot
assume responsibility for actual use based onthe figures.
• The supplier neither guarantees that the Panel PC is suitable for your
particular application, nor assumes responsibility for your productdesign,
installation or operation.
1.2 DuringInstallation
• The Panel PC is designed forstationary installation on a plane surface, where
the following conditions are fulfilled:
– no high explosive risks
– no strong magnetic fields
– no direct sunlight
– no large, sudden temperature changes
• Install the product accordingto the accompanying installation instructions.
• Ground the productaccording to the accompanying installation instructions.
• Only qualified personnel may install thePanel PC.
• Separate the high voltage, signal andsupply cables.
• Make sure thatthe voltage and polarity of the power sourceis correct before
connecting the productto the power outlet.
• Peripheralequipment must be appropriate for the application and location.
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Safety Precautions
1.3 DuringUse
• Keep the Panel PC clean.
• Emergency stop and other safety functionsmay not be controlled from the
Panel PC.
• Do not use too muchforce or sharp objects when touching the keys, touch
screenetc.
1.4 ServiceandMaintenance
• Only qualified personnel should carry out repairs.
• The agreed warranty applies.
• Before carrying out any cleaning or maintenance operations,disconnect the
equipment from the electricalsupply.
• Clean the display and surrounding front coverwith a soft cloth and mild
detergent.
• Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
1.5 DismantlingandScrapping
• The PanelPC or parts thereof shall be recycledaccording
• The followingcomponents contain substances that migh
to health and theenvironment: lithium battery
display.
, electrolytic capacitor and
to local regulations.
t be hazardous
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2Introduction
This manual describes howto maintain the EPC TA100 AM.
2.1 EPCTA100AM
Introduction
The following drawingsare available for EPC TA100 AM:
• Outline drawing
• Panelcut-out
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Introduction
2.2 Maintenance
Carefully read the instructions beforebeginning maintenance on the Panel PC.
• Only qualified personnel shouldc arry out maintenance.
• The agreed warranty andlicense agreements apply.
• Any damage to thePanel PC caused by personnelinvalidates the warranty.
• Before carrying out any cleaning or maintenance operations,disconnect the
PanelPC from the power supply.
• Clean the display and surrounding front coverwith a soft cloth and mild
detergent. Recommended cleaning fluids for the display are water and IPA
(Isopropyl Alcohol or Hexane).
• Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.
• A 6-month warranty onall service parts is provided.
Maintenance personnel are permitted to carry out the following actions:
• Replacing the Rear Cover
• Replacing the Display/Display Cable
• Replacing the Complete Front
• Replacing the Backlight
2.3 ServiceandRepairs
• Only accredited companies arepermitted to perform service and repairs.
• Ifanon-accreditedcompanyconductsanykindofserviceorrepair,theagreed
warranty will be invalidated.
• If training is required,c ontact the supplier.
• All maintenance should be performed in a 15-30°C temperature range.
• Any damage to thePanel PC caused by personnelinvalidates the warranty.
• Contracts with customers supersede theinformation in this document.
2.4 DismantlingandScrapping
• The PanelPC, or parts thereof, shall be recycled according to local
regulations.
• The followingcomponents contain substances that might be hazardousto
health and the environment: lithium battery, electrolytic capacitor, display.
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Introduction
2.5 ContactandSupport
If you want toreport a fault or have a question about the Panel PC, please contact
your local supplier orfill out the form on the web site.
1.
Enter the web site www.beijerelectronics.com and select Support.
2.
Select Contact in themenu. Makesure to provide informationabout type
number, serial number, environment and aninstallation description.
The form will be sent tothe manufacturer’s help desk and they will answer your
question or register yourimprovement/fault.
To ensure quick resolution, provide asmany details as possible in your report.
Include the date and time whenthe problem occurred, a description of what you
were trying to do, the detailed steps you tookthat led up to the problem,and
details about any error messages received.
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3Installation
3.1 SpaceRequirements
• Installation plate thickness: 1.5 - 9.0 mm (0.06- 0.35 inch)
• Space requirementswhen installing EPC TA100AM:
100 mm
(4.0 inch)
228 mm
(8.98 inch)
50 mm
(2.0 inch)
100 mm
(4.0 inch)
302 mm
(11.89 inch)
50 mm
(2.0 inch)
58 mm
(2.28 inch)
Installation
100 mm
(4.0 inch)
Caution:
Theo penings ontheenclosurearefor airconvection. Donotcovertheseopenings.
3.2 InstallationProcess
1.
Unpackand check the delivery. If damage is found, notify the supplier.
Panel cut out 264.5 x 206.0 mm
(10.41 x 8.11 inch)
x 13
Note:
Placethe PanelPConastablesurfaceduring installation.
Droppingitorlettingitfallmaycausedamage.
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2.
Place the panel cut outwhere the Panel PC is to besituated, draw along the
outer sides of the holesand cut according to the markings.
3.
Secure the Panel PC in position, using all thefastening holes and the provided
brackets and screws:
x 13
Installation
0.5 - 1.0 Nm
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Installation
4.
Connect the cables in the specified order, according to the drawingand steps
below.
Caution:
• EnsurethatthePanelPCandthecontrollersystemhavethesameelectrical
grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay
occur.
• ThePanelPCmustbebroughttoambienttemperaturebeforeitisstartedup. If
condensationforms,en surethatthePanelPCisdry beforeconnectingittothe
poweroutlet.
• Ensurethatthevoltageandpolarityofthepowersourceis correct.
• Useonlyshieldedcommunicationcables.
• Separatehighvoltagecablesfromsignalandsupplycables.
Power
CF CARD
B
1
Controller
RS422/RS485
RS232
24V DC
C
24V DC
D
A
Ethernet
– Connect cable A.
– Connect cable B, using an M5 screw and a grounding conductor (as short
as possible) with a cross-sectionof minimum 2.5 mm
– Connect cable C.
– Connect cable D.
5.
Carefully remove thelaminated film over thePanel PC display, to avoid static
2
.
electricity that could damage the panel.
3.2.1 OtherConnection
sandPeripherals
Cables, peripheral equipment and accessories must be suitable for theapplication
and its environment. Forfurther details or recommendations, please refer tothe
supplier.
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