Beckhoff KL6581, KL6583 Instruction manual

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Documentation | EN

KL6581 and KL6583

EnOcean Master Terminal and Transceiver

2021-03-18 | Version: 2.1.0

Table of contents

1 Foreword ....................................................................................................................................................5

1.1 Notes on the documentation..............................................................................................................5

1.2 Safety instructions .............................................................................................................................6

1.3 Documentation issue status ..............................................................................................................7

1.4 Translation.........................................................................................................................................7

2 Product overview.......................................................................................................................................8

2.1 KL6581-0000 - Introduction ...............................................................................................................8

2.2 KL6581-0000 - Technical data ..........................................................................................................9

2.3 KL6581-0000 - Diagnostic LEDs .....................................................................................................10

2.4 KL6583 - Introduction ......................................................................................................................11

2.5 KL6583 - Technical Data .................................................................................................................13

2.6 KL6583 diagnostic LEDs .................................................................................................................14

3 Mounting and wiring................................................................................................................................15

3.1 Installation on mounting rails ...........................................................................................................15

3.2 Connection ......................................................................................................................................18

3.2.1 Connection system .......................................................................................................... 18

3.2.2 Wiring............................................................................................................................... 19

3.2.3 Connection assignment ................................................................................................... 21

3.2.4 Cabling between KL6581-0000 and KL6583 ................................................................... 22

4 EnOcean ...................................................................................................................................................25

4.1 EnOcean - overview ........................................................................................................................25

4.2 Range planning ...............................................................................................................................26

4.3 Approval of EnOcean radio technology ...........................................................................................27

5 Programming ...........................................................................................................................................28

5.1 TwinCAT libraries ............................................................................................................................28

5.2 Operation with other controllers.......................................................................................................28

5.2.1 Process image ................................................................................................................. 28

5.2.2 Mapping ........................................................................................................................... 29

5.2.3 KL6581-0000 - Control and Status Byte .......................................................................... 30

5.2.4 Register overview ............................................................................................................ 32

5.2.5 Register description ......................................................................................................... 33

5.2.6 Examples of Register Communication............................................................................. 36

6 Appendix ..................................................................................................................................................40

6.1 Support and Service ........................................................................................................................40

KL6581 and KL6583 3Version: 2.1.0

Table of contents

KL6581 and KL65834 Version: 2.1.0

Foreword

1 Foreword

1.1 Notes on the documentation

Intended audience

This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the documentation and the following notes and explanations are followed when installing and commissioning these components. It is the duty of the technical personnel to use the documentation published at the respective time of each installation and commissioning.

The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.

Disclaimer

The documentation has been prepared with care. The products described are, however, constantly under development.

We reserve the right to revise and change the documentation at any time and without prior announcement.

No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.

Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, EtherCATG®, EtherCATG10®, EtherCATP®, SafetyoverEtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries.

EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany.

© Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.

KL6581 and KL6583 5Version: 2.1.0

Foreword

1.2 Safety instructions

Safety regulations

Please note the following safety instructions and explanations! Product-specific safety instructions can be found on following pages or in the areas mounting, wiring, commissioning etc.

Exclusion of liability

All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

Personnel qualification

This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards.

Description of instructions

In this documentation the following instructions are used. These instructions must be read carefully and followed without fail!

DANGER

Serious risk of injury!

Failure to follow this safety instruction directly endangers the life and health of persons.

WARNING

Risk of injury!

Failure to follow this safety instruction endangers the life and health of persons.

CAUTION

Personal injuries!

Failure to follow this safety instruction can lead to injuries to persons.

NOTE

Damage to environment/equipment or data loss

Failure to follow this instruction can lead to environmental damage, equipment damage or data loss.

Tip or pointer

This symbol indicates information that contributes to better understanding.

KL6581 and KL65836 Version: 2.1.0

1.3 Documentation issue status

Version Comment

2.1.0 • Connection assignment of KL6581 corrected

• Download links for TwinCAT libraries corrected

• Chapter Operation with other controllers extended

• New title page

2.0.0 • Migration

• Technical data updated

• Wiring updated

1.2.0 • Product overview updated

• Technical data updated

• Description of LED display updated

• KL6583-0100 EnOcean transceiver for 315MHz added

1.1.0 Notes on the admissibility of EnOcean wireless technology added

1.0.0 First public issue

Firmware and hardware versions

Foreword

Documentation Version

2.1.0 B3 02 B3 02 B2 02

2.0.0 B3 01 B2 02 B2 02

1.2.0 B3 00 B2 02 B2 02

1.1.0 B2 00 B1 01 - -

1.0.0 B1 00 B1 00 - -

*) The KL6583-0100 EnOcean transceiver is no longer available.

The firmware and hardware versions (delivery state) can be found in the serial number printed on the side of the terminal.

Syntax of the serial number

Structure of the serial number: WWYYFFHH

WW - week of production (calendar week) YY - year FF - firmware version HH - hardware version

KL6581-0000 KL6583-0000 KL6583-0100*

Firmware Hardware Firmware Hardware Firmware Hardware

Example with serial number 35 04 B1 00:

35 - week of production 35 04 - year of production 2004 B1 - firmware version B1 00 - hardware version 00

1.4 Translation

Translation

This documentation has been prepared in German. All documents in other languages are derived from this. If you require a translation for a specific language, please contact Beckhoff Support [}40].

KL6581 and KL6583 7Version: 2.1.0

Product overview

2 Product overview

2.1 KL6581-0000 - Introduction

Fig.1: KL6581-0000 - EnOcean Master Terminal

The bidirectional EnOcean technology receives signals from battery-less sensors or transmits data to actuators. With a radio signal range of at least 30 m, the wiring of buildings can be simplified significantly. The KL6581 EnOcean master terminal is the link between the KL6583 EnOcean transceiver and the application. Up to eight KL6583 EnOcean transceivers may be connected to a KL6581 EnOcean master terminal. The EnOcean data are transmitted via the corresponding fieldbus system or the controller. The KL6583 EnOcean transceivers are connected to the KL6581 via two wires for the power supply and two wires for the data bus, which transmits the EnOcean telegrams. The maximum total length of the data bus is 500 m.

EnOcean GmbH

For more information about EnOcean, see http://www.enocean.com.

KL6581 and KL65838 Version: 2.1.0

Product overview

2.2 KL6581-0000 - Technical data

Technical data KL6581-0000

Number of outputs 1

Number of connectable KL6583s 8

Transmission standard CAN

CAN connection cable Beckhoff ZB5100 (sold by the meter)

Permitted cable length from the KL6581 to the last KL6583

Data transfer rate 125kbyte

Electrical isolation 500V (K-bus/CAN)

Power supply for the electronics via the K-bus and through the power contacts

Current consumption from K-bus typically 60mA

Bit width in process image Output: 12 bytes data, input: 12bytes data

Weight approx. 85g

Dimensions (W x H x D) approx. 15mm x 100mm x 70mm

Mounting [}15]

Permissible ambient temperature range during operation 0°C ... + 55°C

Permissible ambient temperature range during storage -25°C ... + 85°C

Permissible relative air humidity 95%, no condensation

Vibration/shock resistance conforms to EN60068-2-6 / EN60068-2-27

EMC immunity/emission conforms to EN61000-6-2 / EN61000-6-4

Protection class IP20

Installation position variable

Approval CE, cULus

maximum 500m (line topology only)

on 35mm mounting rail conforms to EN60715

KL6581 and KL6583 9Version: 2.1.0

Product overview

2.3 KL6581-0000 - Diagnostic LEDs

The LEDs indicate the operating state of the KL6581-0000.

Fig.2: KL6581-0000 - Diagnostic LEDs

Meaning of the LED displays

LED Color State and significance

On off flashes briefly flashes at 1-sec-

K-Bus Run

Error red Fault occurred: see status

Send green Communication with the

Receive green - Data are being

green Lit, either weakly or strongly:

K-bus communication is OK

bytes SB.1 to SB.6 for error description

KL6583 works properly when the Send and Receive LEDs light up continuously.

No K-bus communication

No error - -

- Data are being sent

K-bus communication -

to a KL6583.

received from a KL6583.

Wiring check via LEDs

The wiring between the KL6581-0000 and the KL6583 devices is OK when

• the Receive and Send LEDs of the KL6581-0000 light up continuously, and

• LED 3 lights up continuously on all connected KL6583 devices.

ond intervals

If the Send and Receive LEDs flash at 1-second intervals, the communication with the KL6583 is faulty.

KL6581 and KL658310 Version: 2.1.0

Product overview

2.4 KL6583 - Introduction

Fig.3: KL6583 - EnOcean transceiver

The EnOcean transceivers enable sending and receiving of EnOcean data. The antenna is integrated in the transceivers.

Two versions:

• KL6583-0000 (868.35MHz) with approval for the European Union and Switzerland

• KL6583-0100 (315MHz) with approval for the USA and Canada (no longer available)

NOTE

Check the admissibility of the operation in your country

Permission for use in other countries must be clarified explicitly!

The KL6583 EnOcean transceivers can be operated in following countries without registration or fee:

• KL6583-0000: European Union and Switzerland

• KL6583-0100: USA and Canada (see KL6583-0100 for USA and Canada [}27])

The transceivers are connected to the KL6581-0000 EnOcean master terminal via a bus connection and supplied from it with 24V.

KL6581 and KL6583 11Version: 2.1.0

Product overview

Fig.4: Up to eight KL6583 devices may be connected to one KL6581.

The maximum length of the data bus is 500meters. The transceivers are addressed via an address selection switch. Up to eight transceivers can be connected to one KL6581-0000.

The data is transferred from the transceivers to the KL6581-0000 via the CAN protocol and is therefore available to the higher-level controller.

EnOcean GmbH

For more information about EnOcean, see http://www.enocean.com.

KL6581 and KL658312 Version: 2.1.0

Product overview

2.5 KL6583 - Technical Data

Technical data KL6583-0000 KL6583-0100*

Connection 2 x 2-wire directly at the KL6581-0000 Bus Terminal

Transmission standard CAN

CAN connection cable Beckhoff ZB5100 (sold by the meter)

Permitted cable length from the KL6581 to the last KL6583

Data transfer rate 125kbyte

Electrical isolation none

Power supply for the electronics from the power contacts of the KL6581 (24VDC)

Current consumption from the power contacts of the KL6581-0000

Center frequency 868.3 mHz 315 MHz

Occupied frequency band 868.0 … 868.6MHz (600kHz) -

Maximum transmission power (permissible) 25mW e.r.p. -

Transmission power 2mW (3dBm) -

Receiver category 2 -

Transfer range 300m in free field,

Radio telegram depending on sensor type (32-bit sensor ID number,

Antenna integrated in the housing

Weight approx. 90g

Housing round upper section for installation (ceiling/wall) with flange

Dimensions (W x H x D) Height: 57mm,

Mounting variable

Permissible ambient temperature range during operation

Permissible ambient temperature range during storage

Permissible relative air humidity 95%, no condensation

Vibration/shock resistance conforms to EN60068-2-6 / EN60068-2-27

EMC immunity/emission conforms to EN61000-6-2 / EN61000-6-4

Protection class IP40

Installation position variable

Approval CE FCC

Permission for operation in European Union and Switzerland USA and Canada

maximum 500m (line topology only)

typical 20mA (24VDC)

30m in buildings

number of user bytes unlimited), sending and receiving

connection for main housing, upper section with cable opening; color: grey-white (RAL9002)

Diameter: 72mm (round upper section for installation); Diameter: 110mm (main housing with flange connection)

0°C ... + 55°C

-25°C ... + 85°C

*) The KL6583-0100 EnOcean transceiver is no longer available.

KL6581 and KL6583 13Version: 2.1.0

Product overview

2.6 KL6583 diagnostic LEDs

The LEDs indicate the operating state of the KL6583.

Fig.5: KL6583 - Diagnostic LEDs

Meaning of the LED displays

LED Color State and significance

On off flashes

LED1 green 24 V present Power supply not

connected

LED2 green - No error (no EnOcean

telegrams being sent)

LED3 green No error - • 200ms incorrect node address (valid

Lights up briefly each time an EnOcean Frame is sent

addresses: 1 to 8)

• 1 second no communication with the KL6581

• goes out briefly, EnOcean data being received or sent

Wiring check via LEDs

The wiring between the KL6581 and the KL6583 devices is OK when

• the Receive and Send LEDs of the KL6581 light up continuously, and

• LED3 of all connected KL6583 devices lights up continuously.

KL6581 and KL658314 Version: 2.1.0

Mounting and wiring

3 Mounting and wiring

3.1 Installation on mounting rails

WARNING

Risk of electric shock and damage of device!

Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals!

Assembly

Fig.6: Attaching on mounting rail

The bus coupler and bus terminals are attached to commercially available 35mm mounting rails (DIN rails according to EN60715) by applying slight pressure:

1. First attach the fieldbus coupler to the mounting rail.

2. The bus terminals are now attached on the right-hand side of the fieldbus coupler. Join the components with tongue and groove and push the terminals against the mounting rail, until the lock clicks onto the mounting rail. If the terminals are clipped onto the mounting rail first and then pushed together without tongue and groove, the connection will not be operational! When correctly assembled, no significant gap should be visible between the housings.

Fixing of mounting rails

The locking mechanism of the terminals and couplers extends to the profile of the mounting rail. At the installation, the locking mechanism of the components must not come into conflict with the fixing bolts of the mounting rail. To mount the mounting rails with a height of 7.5mm under the terminals and couplers, you should use flat mounting connections (e.g. countersunk screws or blind rivets).

KL6581 and KL6583 15Version: 2.1.0

Mounting and wiring

Disassembly

Fig.7: Disassembling of terminal

Each terminal is secured by a lock on the mounting rail, which must be released for disassembly:

1. Pull the terminal by its orange-colored lugs approximately 1cm away from the mounting rail. In doing so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of the bus terminal block easily without excessive force.

2. Grasp the released terminal with thumb and index finger simultaneous at the upper and lower grooved housing surfaces and pull the terminal out of the bus terminal block.

Connections within a bus terminal block

The electric connections between the Bus Coupler and the Bus Terminals are automatically realized by joining the components:

• The six spring contacts of the K-Bus/E-Bus deal with the transfer of the data and the supply of the Bus Terminal electronics.

• The power contacts deal with the supply for the field electronics and thus represent a supply rail within the bus terminal block. The power contacts are supplied via terminals on the Bus Coupler (up to 24V) or for higher voltages via power feed terminals.

Power Contacts

During the design of a bus terminal block, the pin assignment of the individual Bus Terminals must be taken account of, since some types (e.g. analog Bus Terminals or digital 4-channel Bus Terminals) do not or not fully loop through the power contacts. Power Feed Terminals (KL91xx, KL92xx or EL91xx, EL92xx) interrupt the power contacts and thus represent the start of a new supply rail.

PE power contact

The power contact labeled PE can be used as a protective earth. For safety reasons this contact mates first when plugging together, and can ground short-circuit currents of up to 125A.

KL6581 and KL658316 Version: 2.1.0

Fig.8: Power contact on left side

Mounting and wiring

NOTE

Possible damage of the device

Note that, for reasons of electromagnetic compatibility, the PE contacts are capacitatively coupled to the mounting rail. This may lead to incorrect results during insulation testing or to damage on the terminal (e.g. disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230V). For insulation testing, disconnect the PE supply line at the Bus Coupler or the Power Feed Terminal! In order to decouple further feed points for testing, these Power Feed Terminals can be released and pulled at least 10mm from the group of terminals.

WARNING

Risk of electric shock!

The PE power contact must not be used for other potentials!

KL6581 and KL6583 17Version: 2.1.0

Mounting and wiring

3.2 Connection

3.2.1 Connection system

WARNING

Risk of electric shock and damage of device!

Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals!

Overview

The bus terminal system offers different connection options for optimum adaptation to the respective application:

• The terminals of ELxxxx and KLxxxx series with standard wiring include electronics and connection level in a single enclosure.

• The terminals of ESxxxx and KSxxxx series feature a pluggable connection level and enable steady wiring while replacing.

• The High Density Terminals (HD Terminals) include electronics and connection level in a single enclosure and have advanced packaging density.

Standard wiring (ELxxxx / KLxxxx)

Fig.9: Standard wiring

The terminals of ELxxxx and KLxxxx series have been tried and tested for years. They feature integrated screwless spring force technology for fast and simple assembly.

Pluggable wiring (ESxxxx / KSxxxx)

Fig.10: Pluggable wiring

The terminals of ESxxxx and KSxxxx series feature a pluggable connection level. The assembly and wiring procedure is the same as for the ELxxxx and KLxxxx series. The pluggable connection level enables the complete wiring to be removed as a plug connector from the top of the housing for servicing. The lower section can be removed from the terminal block by pulling the unlocking tab. Insert the new component and plug in the connector with the wiring. This reduces the installation time and eliminates the risk of wires being mixed up.

The familiar dimensions of the terminal only had to be changed slightly. The new connector adds about 3 mm. The maximum height of the terminal remains unchanged.

KL6581 and KL658318 Version: 2.1.0

Mounting and wiring

A tab for strain relief of the cable simplifies assembly in many applications and prevents tangling of individual connection wires when the connector is removed.

Conductor cross sections between 0.08mm2 and 2.5mm2 can continue to be used with the proven spring force technology.

The overview and nomenclature of the product names for ESxxxx and KSxxxx series has been retained as known from ELxxxx and KLxxxx series.

High Density Terminals (HD Terminals)

Fig.11: High Density Terminals

The terminals from these series with 16 terminal points are distinguished by a particularly compact design, as the packaging density is twice as large as that of the standard 12mm bus terminals. Massive conductors and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal point without tools.

Wiring HD Terminals

The High Density Terminals of the ELx8xx and KLx8xx series doesn't support pluggable wiring.

Ultrasonically “bonded” (ultrasonically welded) conductors

Ultrasonically “bonded” conductors

It is also possible to connect the Standard and High Density Terminals with ultrasonically “bonded” (ultrasonically welded) conductors. In this case, please note the tables concerning the wire-size width!

3.2.2 Wiring

WARNING

Risk of electric shock and damage of device!

Bring the bus terminal system into a safe, powered down state before starting installation, disassembly or wiring of the bus terminals!

KL6581 and KL6583 19Version: 2.1.0

Mounting and wiring

Terminals for standard wiring ELxxxx/KLxxxx and for pluggable wiring ESxxxx/KSxxxx

Fig.12: Connecting a cable on a terminal point

Up to eight terminal points enable the connection of solid or finely stranded cables to the bus terminal. The terminal points are implemented in spring force technology. Connect the cables as follows:

1. Open a terminal point by pushing a screwdriver straight against the stop into the square opening above the terminal point. Do not turn the screwdriver or move it alternately (don't toggle).

2. The wire can now be inserted into the round terminal opening without any force.

3. The terminal point closes automatically when the pressure is released, holding the wire securely and permanently.

See the following table for the suitable wire size width.

Terminal housing ELxxxx, KLxxxx ESxxxx, KSxxxx

Wire size width (single core wires) 0.08 ... 2.5mm

Wire size width (fine-wire conductors) 0.08 ... 2.5mm

Wire size width (conductors with a wire end sleeve) 0.14 ... 1.5mm

0.08 ... 2.5mm

0,08 ... 2.5mm

0.14 ... 1.5mm

Wire stripping length 8 ... 9mm 9 ... 10mm

High Density Terminals (HD Terminals [}19]) with 16 terminal points

The conductors of the HD Terminals are connected without tools for single-wire conductors using the direct plug-in technique, i.e. after stripping the wire is simply plugged into the terminal point. The cables are released, as usual, using the contact release with the aid of a screwdriver. See the following table for the suitable wire size width.

Terminal housing High Density Housing

Wire size width (single core wires) 0.08 ... 1.5mm

Wire size width (fine-wire conductors) 0.25 ... 1.5mm

Wire size width (conductors with a wire end sleeve) 0.14 ... 0.75mm

Wire size width (ultrasonically “bonded" conductors) only 1.5mm

Wire stripping length 8 ... 9mm

KL6581 and KL658320 Version: 2.1.0

Mounting and wiring

3.2.3 Connection assignment

WARNING

Risk of injury through electric shock and damage to the device!

Bring the Bus Terminals system into a safe, de-energized state before starting mounting, disassembly or wiring of the Bus Terminals!

Fig.13: KL6581-0000 - Connection assignment

Terminal point No. Connection for

CAN + (A) 1 A (CAN +)

+ 24 V

2 24 V power contacts

GND 3 GND power contacts

Shield 4 Shield, internally connected with terminal point 8

CAN - (B) 5 B (CAN -)

+ 24 V

6 24 V power contacts

GND 7 GND power contacts

Shield 8 Shield, internally connected with terminal point 4

KL6581 and KL6583 21Version: 2.1.0

Mounting and wiring

3.2.4 Cabling between KL6581-0000 and KL6583

NOTE

Cabling instructions:

• The KL6583 must always be supplied with power from the KL6581-0000. Operation with any other power supply is not permissible!

• The termination resistor must be switched on in the last device; set S1 and S2 to ON.

• Use only the Beckhoff CAN cable with the order identifier ZB5100. Order quantity: in meters.

• The total cable length (from the KL6581-0000 to the last KL6583) must not exceed 500meters.

• The topology is line; stubs may not be used.

• The line must always begin with a KL6581-0000. The KL6581-0000 must not be installed within the line!

• The maximum number of KL6583 devices that may be connected to a KL6581-0000 is eight.

Fig.14: Terminal points of the KL6583

Meaning KL6581-0000 KL6583 X1 or X2

CAN + 1 CAN +

CAN - 5 CAN -

24 V DC 2 or 6 24 V

GND 3 or 7 GND

Node address KL6583

Fig.15: Setting the node address with switch S3

S3 is for setting the node address. Only one address may ever be used in the line (valid addresses: 1...8).

Termination resistor

The termination resistor must be activated in the last module!

To do this, both DIP switches S1 and S2 must be set to ON.

Fig.16: Termination resistor ON

KL6581 and KL658322 Version: 2.1.0

Fig.17: Termination resistor OFF

Risk of confusion

The number ‘1’ on the DIP switch is only for numbering: The ‘1’ does not mean ON. If a switch is set to ‘1’ it is OFF!

Mounting and wiring

KL6581 and KL6583 23Version: 2.1.0

Mounting and wiring

Cabling example

Fig.18: KL6581-0000, KL6583 - cabling example

KL6581 and KL658324 Version: 2.1.0

EnOcean

4 EnOcean

4.1 EnOcean - overview

Technology

The EnOcean radio technology makes a far-reaching signal with low quantities of ambient energy possible. With 50µWs, a standard EnOcean radio module can easily transmit a signal over a distance of 300m (in the free field). The signal period for an EnOcean telegram is approx. 1 thousandth of second.

• License-free 868 MHz frequency band with 1% duty cycle

• Multiple telegram transmission with checksum

• Short telegrams (approx. 1 ms) lead to a small probability of collision

• Long range: 30m inside buildings or 300m in the free field

• Repeater available for extensions

• Unidirectional and bidirectional communication

• High data transmission rates of 125kbit/s

• Low ‘data overhead’

• ASK modulation

• Radio protocol is defined and integrated in modules

• Sensor profiles specified and adhered to by users

• Unique transmission ID (32-bit)

• No interference with DECT, WLAN, PMR systems etc.

• System design verified in industrial environment

Protocol structure

Protocol Description Length

ORG Telegram type 1Byte

DB_3 Data byte3 1Byte

DB_2 Data byte2 1Byte

DB_1 Data byte1 1Byte

DB_0 Data byte0 1Byte

ID_3 Transmitter ID byte 3 1Byte

ID_2 Transmitter ID byte 2 1Byte

ID_1 Transmitter ID byte 1 1Byte

ID_0 Transmitter ID byte 0 1Byte

STATUS Information status 1Byte

KL6581 and KL6583 25Version: 2.1.0

EnOcean

4.2 Range planning

Please follow the recommendations of the EnOcean Alliance (see http://www.enocean.com) when placing the EnOcean devices. Adherence to the recommendations is conducive to an optimum range and high noise immunity.

Attenuation of different materials

Material Attenuation

Wood, plaster, uncoated glass (without metal) 0...10%

Brick, chipboard 5...35%

Concrete with iron reinforcement 10...90%

Metal, aluminum cladding 90..100%

Range

Material Range

Line of sight Typically 30m in corridors, up to 100m in halls

Plasterboard walls/wood Typically 30m, through max. 5 walls

Brick walls/aerated concrete Typically 20m, through max. 3 walls

Reinforced concrete walls/ceilings Typically 10m, through max. 1 wall/ceiling

Placement of the KL6583 module

The KL6583 module contains transmitter, receiver and antenna.

Distances

The distance to a reinforced concrete ceiling should be at least 50cm and to a wall 10cm.

Do not attach or screw the KL6583 module to a metal plate!

Environmental conditions

Furthermore, the environmental conditions are to be adhered to:

• Maximum air humidity 95% no condensation

• Ambient temperature 0...55°C

KL6581 and KL658326 Version: 2.1.0

4.3 Approval of EnOcean radio technology

NOTE

Check the admissibility of the operation in your country

Permission for use in other countries must be clarified explicitly!

The KL6583 EnOcean transceivers can be operated in following countries without registration or fee:

• KL6583-0000: European Union and Switzerland

• KL6583-0100: USA and Canada (no longer available)

KL6583-0100 for USA and Canada

Contains IC: 5731A-TCM320C

Contains FCC ID: SZV-TCM320C

The enclosed device complies with part15 of the FCC Rules. Operation is subject to the following conditions:

• ( i.) this device may not cause harmful interference and

• (ii.) this device must accept any interference received,

including interference that may cause undesired operation.

EnOcean

The KL6583-0100 EnOcean transceiver is no longer available.

KL6581 and KL6583 27Version: 2.1.0

Programming

5 Programming

5.1 TwinCAT libraries

Software documentation in the Beckhoff Information System:

TwinCAT 2: TwinCAT 2 PLC Lib: EnOcean

TwinCAT 3: TwinCAT 3 PLC Lib: Tc2_EnOcean

5.2 Operation with other controllers

5.2.1 Process image

The KL6581 is represented in the process image with 12 bytes of input data and 12 bytes of output data. These are organized as follows:

Byte offset (without word alignment) Format Input data Output data

0 Byte

1 Byte CNODE CNODE

2 Byte ORG ORG

3 Byte DB0 DB0

4 Byte DB1 DB1

5 Byte DB2 DB2

6 Byte DB3 DB3

7 Byte ID0 ID0

8 Byte ID1 ID1

9 Byte ID2 ID2

10 Byte ID3 ID3

11 Byte STATUS STATUS

Status byte (SB1 [}30]) Control byte (CB1 [}30])

CNODE

Bit CNODE.7 CNODE.6 CNODE.5 CNODE.4 CNODE.3 CNODE.2 CNODE.1 CNODE.0

Name Message Type reserved reserved reserved Module addr. 3 Module addr. 2 Module addr. 1 Module addr. 0

Message Type:

• FALSE Radio Message

• TRUE Modul Massage

• See documentation for TCM120 Transceiver Module, available from the EnOcean GmbH.

Module address 1-8, node number of the KL6583

Error Codes

If the error bit CB.6 [}30] is set in the status byte, the CNODE contains the corresponding error code.

KL6581 and KL658328 Version: 2.1.0

Programming

Error Code Name Cause Remedy

16#10 KL6581_WatchdogError:= The KL6851 does not answer anymore. Check the mapping and communication.

16#11 KL6581_NoComWithKL6581:= The KL6851 does not answer.

16#12 KL6581_idx_number_not_OK:= nIdx is not correct. nIdx may have a value from 0 to 64.

16#13 KL6581_Switch_to_Stopp:= bInit it FALSE Set bInit back to TRUE.

16#14 KL6581_not_ready:= The terminal is not in data exchange. Check the mapping and communication.

16#15 KL6581_No_KL6853_Found:= There is no KL6583 connected. Check the wiring to the KL6583.

16#16 KL6581_TransmissionError:= The KL6851 does not answer anymore. Check the mapping and communication.

5.2.2 Mapping

The Bus Terminals occupy addresses within the process image of the controller. The assignment of process data (input and output data) and parameterization data (control and status bytes) to the control addresses is called mapping. The type of mapping depends on:

• the fieldbus system used

• the terminal type

• the parameterization of the Bus Coupler (conditions) such as

◦ Intel or Motorola format

◦ word alignment switched on or off

The Bus Couplers (BKxxxx, LCxxxx) and Bus TerminalControllers (BCxxxx, BXxxxx) are supplied with certain default settings. The default setting can be changed with the KS2000 configuration software or with a

master configuration software (e.g.TwinCAT System Manager or ComProfibus).

The following tables show the mapping depending on different conditions. For information about the contents of the individual bytes please refer to the pages Process image [}28] and Control and Status Byte [}30].

Complete evaluation

For complete evaluation, the analog input terminals occupy addresses in the input and output process image. Control and status bytes can be accessed. The terminal always occupies 12bytes of input data and 12bytes of output data. The KL6583 itself does not occupy any K-bus data, since it is addressed via the process data of the KL6581.

Address Input data Output data

Requirements Word offset High-Byte Low-Byte High-Byte Low-Byte

Complete evaluation: any Motorola format: any Word alignment: any

0 CNODE SB CNODE CB

1 DB0 ORG DB0 ORG

2 DB2 DB1 DB2 DB1

3 ID0 DB3 ID0 DB3

4 ID2 ID1 ID2 ID1

5 STATUS ID3 STATUS ID3

Key

Complete evaluation: In addition to the process data, the control and status bytes are also mapped into the address space. Motorola format: Motorola or Intel format can be set. Word alignment: In order for the word address range to commence at a word boundary, empty bytes are inserted into the process image as appropriate.

SB : Status byte (appears in the input process image) CB : Control byte (appears in the output process image)

KL6581 and KL6583 29Version: 2.1.0

Programming

5.2.3 KL6581-0000 - Control and Status Byte

Process data mode

Control byte in process data mode

The control byte(CB) is located in the output image [}28], and is transmitted from the controller to the terminal. In process data mode it has no function.

Bit CB.7 CB.6 CB.5 CB.4 CB.3 CB.2 CB.1 CB.0

Name RegAccess Error - Addr Conflict - Buffer Full RxC TxC

Key

Bit Name Description

CB.7 RegAccess 0

CB.6 Error 0

CB.5 - 1

CB.4 Addr Conflict 1

CB.3 - 1

CB.2 Buffer Full 1

CB.1 RxC 1

CB.0 TxC 1

bin

Acknowledges the error code displayed in the CNODE [}28].

bin

reserved

bin

Address of a KL6583 doubly assigned

bin

reserved

bin

The internal data buffer has overflowed

bin

Toggle for the reception of data; if RxS <> RxC, then new data is present;

bin

toggling the bit signals to the terminal that the data have been fetched.

Toggle for sending data; if TxC <> TxS, then data are transmitted from the

bin

KL6851 to the KL6853.

Status byte in process data mode

The status byte(SB) is located in the input image [}28], and is transmitted from the terminal to the controller.

Bit SB.7 SB.6 SB.5 SB.4 SB.3 SB.2 SB.1 SB.0

Name RegAccess Error Config Missmatch Addr Conflict Communication Error Buffer Full RxS TxS

Key

Bit Name Description

SB.7 RegAccess 0

SB.6 Error 0

SB.5 Config

Missmatch

SB.4 AddrConflict 1

SB.3 Communication

Error

Acknowledgment for process data mode

bin

No error

bin

An error has occurred. The error code is in the CNODE [}28].

bin

Configuration error: Check the number of configured and connected KL6583

bin

devices and their addresses. (see info below this table)

Address of a KL6583 doubly assigned

bin

Communication OK

bin

The KL6581 has not found a KL6583 that is ready for operation. Check the

bin

cabling and the addresses.

SB.2 Buffer Full 1

SB.1 RxS 1

The internal data buffer has overflowed,

bin

Toggle for the reception of data; if RxS <> RxC, then new data is present;

bin

toggling the bit signals to the terminal that the data have been fetched.

SB.0 TxS 1

Toggle for sending data; if TxC <> TxS, then data are transmitted from the

bin

KL6851 to the KL6853.

Enable display of ConfigMissmatch

The status bit SB.5 shows configuration errors once you have enabled the display by resetting bit R34.15 in the feature register.

KL6581 and KL658330 Version: 2.1.0

Programming

Control byte for register communication

The control byte(CB) is located in the output image [}28], and is transmitted from the controller to the terminal.

Bit CB.7 CB.6 CB.5 CB.4 CB.3 CB.2 CB.1 CB.0

Name RegAccess R/W Reg. no.

Key

Bit Name Description

CB.7 RegAccess 1

CB.6 R/W 0

CB.5 to

Reg. no. Register number:

CB.0

bin

Read access

bin

Write access

bin

Enter the number of the register that you

- want to read with input data word DataIN1 [}28] or

- want to write with output data word DataOUT1 [}28].

Status byte for register communication

The status byte(SB) is located in the input image [}28], and is transmitted from the terminal to the controller.

Bit SB.7 SB.6 SB.5 SB.4 SB.3 SB.2 SB.1 SB.0

Name RegAccess R/W Reg. no.

Key

Bit Name Description

SB.7 RegAccess 1

SB.6 R 0

SB.5 to

Reg. no. Number of the register that was read or written.

Acknowledgment for register access

bin

Read access

bin

SB.0

KL6581 and KL6583 31Version: 2.1.0

Programming

5.2.4 Register overview

The registers are used to parameterize the terminal. They can be read or written by means of register communication.

R0 reserved 0x0000 0

dec

... ... ... ... ... ...

R3 reserved 0x0000 0

R4 [}33]

Selection of the register page 0x0000 0

R5 reserved 0x0000 0

dec

... ... ... ... ... ...

R7 reserved 0x0000 0

R8 [}33]

R9 [}33]

Terminal type 0x19B5 6581

Firmware version e.g. 0xB100 R ROM

R10 Multiplex shift register 0x0160 352

R11 Signal channels 0x0160 352

R12 minimum data length of a channel 0x6060 24672

R13 Data structure 0x0000 0

R14 reserved 0x0000 0

dec

R15 Alignment register typically 0x7F80 typically

32640

dec

R16 reserved 0x0000 0

R17 internal use typically 0x0000 typically 0

R18 reserved 0x0000 0

R19 reserved 0x0000 0

R20 reserved for internal use 0x0001 1

R21 reserved for internal use 0x0500 1280

R22 reserved for internal use 0x0000 0

R23 reserved for internal use 0x00FF 255

R24 reserved 0x0000 0

dec

... ... ... ... ... ...

R30 reserved 0x0000 0

R31 [}33]

R32

Code word register 0x0000 0

variable variable R RAM

dec

[}33] (see register 4)

... ... ... ... ... ...

R63

variable variable R RAM

[}33] (see register 4)

- -

R/W ROM

- -

R ROM

- -

R/W RAM

- -

R EEPROM

- -

R/W EEPROM

R32 [}33]

R33 [}34]

R34 [}34]

R35 reserved 0x0000 0

KL6583 found modules variable variable R RAM

Number of found modules variable variable - RAM

Feature register 0x0000 0

dec

R/W RAM

- -

... ... ... ... ... ...

R63 reserved 0x0000 0

dec

- -

KL6581 and KL658332 Version: 2.1.0

Programming

R32/33 [}34]

EnOcean ID of the KL6583 with CAN address1 variable variable R RAM

... ... ... ... ... ...

R36/47 [}34]

R48 [}34]

EnOcean ID of the KL6583 with CAN address8 variable variable R RAM

Firmware version of the KL6583 with CAN address1 variable variable R RAM

... ... ... ... ... ...

R55 [}34]

R56 [}34]

Firmware version of the KL6583 with CAN address8 variable variable R RAM

Status of the KL6583 with CAN address1 variable variable - RAM

... ... ... ... ... ...

R63 [}35]

Status of the KL6583 with CAN address8 variable variable - RAM

5.2.5 Register description

The registers are used to parameterize the terminal. They can be read or written by means of register communication.

R4: Register page selection (read/write)

The KL6581-0000 has two register pages via which registers 32 to 63 can be addressed.

Using register 4, select which register page 32 to 63 is to be shown. Valid values: 0: Register page 1 1: Register page 2

R8: Terminal type

dec

)

R9: Firmware version

R31: Code word register

• If you write values into the user registers without first entering the user code word (0x1235) into the

code word register, the terminal will not accept the supplied data.

• If you write values into the user registers and have previously entered the user code word (0x1235) in

the code word register, these values are stored in the RAM registers and in the SEEPROM registers and are therefore retained if the terminal is restarted.

The code word is reset if the terminal is restarted.

R32: KL6583 found modules (read only)

If the bit is set, then a corresponding module has been found.

Example: 0x0001 only one module with CAN address 1 found. 0x0005 two modules with CAN address 1 and 3 found. 0x00FF eight KL6583 found from address 1 to 8

KL6581 and KL6583 33Version: 2.1.0

Programming

R33: Number of KL6583 modules (read only)

Number of KL6853 modules found. Maximum 8.

R34: Feature register

The feature register specifies a variety of properties for the terminal.

Bit Feature ValueExplanation Default

R34.15 EnableDisplay

ConfigMissmatch

The status bit SB5 [}30] does not show configuration errors.

bin

The status bit SB5 shows configuration errors.

bin

R34.14 - reserved 0

... ... ... ...

R34.0 - reserved 0

R32/R33 to R46/R47: EnOcean IDs of the connected KL6583

R32/R33: EnOcean ID of the KL6583 with CAN address1 (read only)

R34/R35: EnOcean ID of the KL6583 with CAN address2 (read only)

R36/R37: EnOcean ID of the KL6583 with CAN address3 (read only)

R38/R39: EnOcean ID of the KL6583 with CAN address4 (read only)

R40/R41: EnOcean ID of the KL6583 with CAN address5 (read only)

R42/R43: EnOcean ID of the KL6583 with CAN address6 (read only)

R44/R45: EnOcean ID of the KL6583 with CAN address7 (read only)

R46/R47: EnOcean ID of the KL6583 with CAN address8 (read only)

bin

R48 to R55: Firmware versions the connected KL6583

R48: Firmware version of the KL6583 with CAN address 1 (read only)

R49: Firmware version of the KL6583 with CAN address 2 (read only)

R50: Firmware version of the KL6583 with CAN address 3 (read only)

R51: Firmware version of the KL6583 with CAN address 4 (read only)

R52: Firmware version of the KL6583 with CAN address 5 (read only)

R53: Firmware version of the KL6583 with CAN address 6 (read only)

R54: Firmware version of the KL6583 with CAN address 7 (read only)

R55: Firmware version of the KL6583 with CAN address 8 (read only)

R56: State of the KL6583 with the CAN address 1 (read only)