
Operating instructions for
KL3041, KL3042 and KL3044
Single-, Two- and Four-Channel Analog Input Terminals
Measuring range: 0 to 20 mA
and
KL3051, KL3052 and KL3054
Single-, Two- and Four-Channel Analog Input Terminals
Measuring range: 4 to 20 mA
Version: 3.2
Date: 2006-10-12

Table of contents
KL304x and KL305x
Table of contents
1. Foreword 1
Safety Instructions 1
Copyright 1
2. Technical data 2
3. Connection 2
KL3041 and KL3051 2
KL3042 and KL3052 3
KL3044 and KL3054 3
4. Functional description 4
5. Terminal configuration 6
6. Register Description 7
General Description of Registers 7
Terminal-specific register description 10
Control and Status byte 13
Register communication 14
7. Appendix 16
Mapping 16
Register Table 19
Support and Service 20

Foreword
KL304x and KL305x 1
Foreword
Safety Instructions
Personnel Qualification
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. None of the
statements of this manual represents a guarantee (Garantie) in the
meaning of § 443 BGB of the German Civil Code or a statement about the
contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or
editorial errors, we retain the right to make alterations at any time and
without warning. No claims for the modification of products that have
already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
State at Delivery
All the components are supplied in particular hardware and software
configurations appropriate for the application. Modifications to hardware or
software configurations other than those described in the documentation
are not permitted, and nullify the liability of Elektro BECKHOFF GmbH.
Copyright
© This documentation is copyrighted. Any reproduction or third party use of
this publication, whether in whole or in part, without the written permission
of Elektro BECKHOFF GmbH, is forbidden.

Technical data
2 KL304x and KL305x
Technical data
Technical data KL3041 KL3051 KL3042 KL3052 KL3044 KL3054
Number of inputs
1 1 2 2 4 4
Power supply
24 VDC via the power contacts
Signal current
0..20mA 4..20mA 0..20mA 4..20mA 0..20mA 4..20mA
Internal resistance
typically 80 Ω + diode voltage 0.7V
Surge voltage resistance
35 V max.
Resolution
12 bits
Conversion time
~ 1 ms ~ 2 ms ~ 4 ms
Meas. error (total meas. range)
< ± 0.3% (of the full scale value)
Electrical isolation
500 V
rms
(K-Bus/signal voltage)
Current consumption from K-Bus
typically 65 mA
Bits width in process image
Input: 1 x 16 bits of
data
(1 x 8 bit
control/status
optional)
Input: 2 x 16 bits of
data
(2 x 8 bit
control/status
optional)
Input: 4 x 16 bits of
data
(4 x 8 bit
control/status
optional)
Configuration
no address or configuration settings
Weight
approx. 70 g
Operating temperature
0°C ... +55°C
Storage temperature
-25°C ... +85°C
Relative humidity
95 % no condensation
Vibration / shock resistance
according to EN 60068-2-6 / EN 60068-2-27, EN 60068-2-29
EMC resistance burst / ESD
according to EN 61000-6-2 / EN 61000-6-4
Installation position
any
Protection class
IP20
Connection
KL3041 and KL3051

Functional description
4 KL304x and KL305x
Functional description
The analog input terminals
- KL304x process signals in the range between 0 and 20 mA
- KL305x process signals in the range between 4 and 20 mA
with a resolution of 12 bits (4095 increments). They can supply the sensors
from voltage fed in via the power contacts. The power contacts can
optionally be supplied via the standard supply or via a feed terminal with
electrical isolation.
Process data output format In the delivery state the process data are shown in two's complement form
(integer -1 corresponds to 0xFFFF). Other display types can be selected
via the feature register (e.g. sign/amount representation, Siemens output
format).
Measured value Output
KL304x KL305x Decimal Hexadecimal
0 mA 4 mA
0 0x0000
10 mA 12 mA
16383 0x3FFF
20 mA 20 mA
32767 0x7FFF
LED display The LEDs indicate the operating state of the associated terminal channels.
Green LED: RUN (not applicable for KL3044 and KL3054)
• On: normal operation
• Off: Watchdog-timer overflow has occurred. If no process data is
transmitted to the bus coupler for 100 ms, the green LEDs go out.
Red LED: ERROR
• On: The limit stop of the A/D converter has been reached. The
current is greater than 21.5 mA.
• Off: normal operation

Functional description
KL304x and KL305x 5
Process data The process data that are transferred to the Bus Coupler are calculated
using the following equations:
X_adc: Output values of the A/D converter
Y_aus: Process data to PLC
B_a,A_a: Manufacturer gain and offset compensation (R17, R18)
B_h,A_h: Manufacturer scaling (R19, R20)
B_w,A_w: User scaling (R33, R34)
a) Neither user nor manufacturer scaling are active:
Y_a = (B_a + X_adc) * A_a (1.0)
Y_aus = Y_a
b) Manufacturer scaling active (factory setting):
Y_1 = B_h + A_h * Y_a (1.1)
Y_aus = Y_1
c) User scaling active:
Y_2 =B_w + A_w * Y_a (1.2)
Y_aus = Y_2
d) Manufacturer and user scaling active:
Y_1 = B_h + A_h * Y_a (1.3)
Y_2 = B_w + A_w * Y_1 (1.4)
Y_aus = Y_2
The equations of the straight line are activated via register R32.
user scalingmanuf. scal.Gain, Offset adjust.
add. bits