Beckhoff KL3042, KL3044, KL3052, KL3051, KL3041 Operating Instructions Manual

...
Operating instructions for
KL3041, KL3042 and KL3044
Single-, Two- and Four-Channel Analog Input Terminals Measuring range: 0 to 20 mA
and
KL3051, KL3052 and KL3054
Single-, Two- and Four-Channel Analog Input Terminals Measuring range: 4 to 20 mA
Version: 3.2 Date: 2006-10-12
Table of contents
KL304x and KL305x
Table of contents
1. Foreword 1
Safety Instructions 1 Copyright 1
2. Technical data 2
3. Connection 2
KL3041 and KL3051 2 KL3042 and KL3052 3 KL3044 and KL3054 3
4. Functional description 4
5. Terminal configuration 6
6. Register Description 7
General Description of Registers 7 Terminal-specific register description 10 Control and Status byte 13 Register communication 14
7. Appendix 16
Mapping 16 Register Table 19 Support and Service 20
Foreword
KL304x and KL305x 1
Foreword
Safety Instructions
Personnel Qualification
This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the following notes and explanations are followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described are, however, constantly under development. For that reason the documentation is not in every case checked for consistency with performance data, standards or other characteristics. None of the statements of this manual represents a guarantee (Garantie) in the meaning of § 443 BGB of the German Civil Code or a statement about the contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or editorial errors, we retain the right to make alterations at any time and without warning. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation.
State at Delivery
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Elektro BECKHOFF GmbH.
Copyright
© This documentation is copyrighted. Any reproduction or third party use of this publication, whether in whole or in part, without the written permission of Elektro BECKHOFF GmbH, is forbidden.
Technical data
2 KL304x and KL305x
Technical data
Technical data KL3041 KL3051 KL3042 KL3052 KL3044 KL3054
Number of inputs
1 1 2 2 4 4
Power supply
24 VDC via the power contacts
Signal current
0..20mA 4..20mA 0..20mA 4..20mA 0..20mA 4..20mA
Internal resistance
typically 80 + diode voltage 0.7V
Surge voltage resistance
35 V max.
Resolution
12 bits
Conversion time
~ 1 ms ~ 2 ms ~ 4 ms
Meas. error (total meas. range)
< ± 0.3% (of the full scale value)
Electrical isolation
500 V
rms
(K-Bus/signal voltage)
Current consumption from K-Bus
typically 65 mA
Bits width in process image
Input: 1 x 16 bits of data (1 x 8 bit control/status optional)
Input: 2 x 16 bits of data (2 x 8 bit control/status optional)
Input: 4 x 16 bits of data (4 x 8 bit control/status optional)
Configuration
no address or configuration settings
Weight
approx. 70 g
Operating temperature
0°C ... +55°C
Storage temperature
-25°C ... +85°C
Relative humidity
95 % no condensation
Vibration / shock resistance
according to EN 60068-2-6 / EN 60068-2-27, EN 60068-2-29
EMC resistance burst / ESD
according to EN 61000-6-2 / EN 61000-6-4
Installation position
any
Protection class
IP20
Connection
KL3041 and KL3051
Connection
KL304x and KL305x 3
KL3042 and KL3052
KL3044 and KL3054
Functional description
4 KL304x and KL305x
Functional description
The analog input terminals
- KL304x process signals in the range between 0 and 20 mA
- KL305x process signals in the range between 4 and 20 mA with a resolution of 12 bits (4095 increments). They can supply the sensors from voltage fed in via the power contacts. The power contacts can optionally be supplied via the standard supply or via a feed terminal with electrical isolation.
Process data output format In the delivery state the process data are shown in two's complement form
(integer -1 corresponds to 0xFFFF). Other display types can be selected via the feature register (e.g. sign/amount representation, Siemens output format).
Measured value Output
KL304x KL305x Decimal Hexadecimal
0 mA 4 mA
0 0x0000
10 mA 12 mA
16383 0x3FFF
20 mA 20 mA
32767 0x7FFF
LED display The LEDs indicate the operating state of the associated terminal channels.
Green LED: RUN (not applicable for KL3044 and KL3054)
On: normal operation
Off: Watchdog-timer overflow has occurred. If no process data is
transmitted to the bus coupler for 100 ms, the green LEDs go out.
Red LED: ERROR
On: The limit stop of the A/D converter has been reached. The current is greater than 21.5 mA.
Off: normal operation
Functional description
KL304x and KL305x 5
Process data The process data that are transferred to the Bus Coupler are calculated
using the following equations: X_adc: Output values of the A/D converter
Y_aus: Process data to PLC B_a,A_a: Manufacturer gain and offset compensation (R17, R18) B_h,A_h: Manufacturer scaling (R19, R20) B_w,A_w: User scaling (R33, R34)
a) Neither user nor manufacturer scaling are active: Y_a = (B_a + X_adc) * A_a (1.0) Y_aus = Y_a
b) Manufacturer scaling active (factory setting): Y_1 = B_h + A_h * Y_a (1.1) Y_aus = Y_1
c) User scaling active: Y_2 =B_w + A_w * Y_a (1.2) Y_aus = Y_2
d) Manufacturer and user scaling active: Y_1 = B_h + A_h * Y_a (1.3) Y_2 = B_w + A_w * Y_1 (1.4) Y_aus = Y_2
The equations of the straight line are activated via register R32.
amount rep.
user scalingmanuf. scal.Gain, Offset adjust.
add. bits
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