2.2Technical data .............................................................................................................................. 12
2.3Intended use ................................................................................................................................. 13
3 Mounting and wiring ...............................................................................................................................14
3.1Special conditions of use for ELX terminals ................................................................................. 14
3.2Installation notes for ELX terminals .............................................................................................. 14
3.3Arrangement of ELX terminals within a bus terminal block .......................................................... 16
3.4Installation position and minimum distances ................................................................................ 19
3.5Installation of ELX terminals on mounting rails............................................................................. 20
6.3Support and Service ..................................................................................................................... 69
ELX33514Version: 1.3.1
Foreword
1Foreword
1.1Notes on the documentation
Intended audience
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning these components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, EtherCATP®, SafetyoverEtherCAT®, TwinSAFE®, XFC® and XTS® are
registered trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications or
registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany.
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of instructions
In this documentation the following instructions are used.
These instructions must be read carefully and followed without fail!
DANGER
WARNING
CAUTION
Attention
Note
Serious risk of injury!
Failure to follow this safety instruction directly endangers the life and health of persons.
Risk of injury!
Failure to follow this safety instruction endangers the life and health of persons.
Personal injuries!
Failure to follow this safety instruction can lead to injuries to persons.
Damage to environment/equipment or data loss
Failure to follow this instruction can lead to environmental damage, equipment damage or
data loss.
Tip or pointer
This symbol indicates information that contributes to better understanding.
ELX33516Version: 1.3.1
1.3Documentation Issue Status
VersionComment
1.3.1• Minor corrections at chapter Basic function principles and Parameterization and
programming during translation
1.3.0• Chapter Basic function principles added
• Chapter Parameterization and programming added
1.2.0• Connection extended with sensor display
• Chapter Configuration of ELX terminals in Bus Terminal block updated
• Chapter Identification of ELX terminals updated
• Technical data updated
1.1.0• Chapter Configuration of ELX terminals in Bus Terminal block updated
1.0.1• Layout updated
1.0• Technical data updated
• Chapter Mounting and wiring updated
0.2• Technical data updated
• Chapter Mounting and wiring updated
0.1• First preliminary version (for internal use only)
Foreword
ELX33517Version: 1.3.1
Foreword
1.4Marking of ELX terminals
Name
An ELX terminal has a 15-digit technical designation, composed of
• family key
• type
• software variant
• revision
examplefamilytypesoftware variantrevision
ELX1052-0000-0000 ELX terminal1052: two-channel digital input terminal
for NAMUR sensors, Ex i
ELX9650-0000-0000 ELX terminal9650: power supply terminal0000: basic type0001
Notes
• The elements mentioned above result in the technical designation. ELX1052-0000-0001 is used in
the example below.
• Of these, ELX1052-0000 is the order identifier, commonly called just ELX1052 in the "-0000" revision.
“-0001” is the EtherCAT revision.
• The order identifier is made up of
- family key (ELX)
- type (1052)
- software version (-0000)
• The Revision -0001 shows the technical progress, such as the extension of features with regard to the
EtherCAT communication, and is managed by Beckhoff.
In principle, a device with a higher revision can replace a device with a lower revision, unless specified
otherwise, e.g. in the documentation.
Associated and synonymous with each revision there is usually a description (ESI, EtherCAT Slave
Information) in the form of an XML file, which is available for download from the Beckhoff website.
The revision has been applied to the terminals on the outside, see ELX1052 with date code
3218FMFM, BTN 10000100 and Ex marking.
• The hyphen is omitted in the labeling on the side of the terminal. Example:
Name: ELX1052-0000
Label: ELX1052
• The type, software version and revision are read as decimal numbers, even if they are technically
saved in hexadecimal.
0000
0000: basic type0001
Identification numbers
ELX terminals have two different identification numbers:
• date code (batch number)
• Beckhoff Traceability Number, or BTN for short (as a serial number it clearly identifies each terminal)
Datecode
The date code is an eight-digit number given by Beckhoff and printed on the ELX terminal. The date code
indicates the build version in the delivery state and thus identifies an entire production batch, but does not
distinguish between the terminals in a batch.
Structure of the date code: WWYYFFHH
WW - week of production (calendar week)
YY - year of production
FF - firmware version
HH - hardware version
ELX33518Version: 1.3.1
Example with date code: 02180100:
02 - week of production 02
18 - year of production 2018
01 - firmware version 01
00 - hardware version 00
Beckhoff Traceability Number (BTN)
In addition, each ELX terminal has a unique Beckhoff Traceability Number (BTN).
Ex marking
The Ex marking can be found at the top left on the terminal:
II 3 (1) G Ex ec [ia Ga] IIC T4 Gc
II (1) D [Ex ia Da] IIIC
I (M1) [Ex ia Ma] I
IECEx BVS 18.0005X
BVS 18 ATEX E 005 X
Examples
Foreword
Fig.1: ELX1052-0000 with date code 32180000, BTN 10000100 and Ex marking
ELX33519Version: 1.3.1
Foreword
Fig.2: ELX9012 with date code 32180005 and Ex marking
ELX335110Version: 1.3.1
2Product overview
2.1ELX3351 - Introduction
Product overview
Fig.3: 1-channel analog input terminal for strain gauge, 16 bit, Ex i
The analog ELX3351 input terminal enables direct connection of a resistor bridge or load cell from
hazardous areas, Zone 0/20 and 1/21. The terminal can be connected in 4- or 6-wire technology. The ratio
between the bridge voltage UD and the supply voltage UR is determined in 24-bit resolution, and the load
value is calculated as a process value. Apart from automatic self-calibration (can be deactivated), additional
functions such as Tara and Freeze as well as dynamic filters are integrated.
ELX335111Version: 1.3.1
Product overview
2.2Technical data
Technical dataELX3351-0000
Sensor typesresistor bridge, strain gauge
Number of inputs1, for 1 resistor bridge in full bridge technology
Connection method4-wire, 6-wire
Bridge input resistance300Ω…1.5kΩ
Measuring range U
Measuring range U
D
REF
Internal resistance> 25kΩ (UR, differential), > 1MΩ (UD, differential)
Resolution24Bit, 32bit presentation
Measuring error< ±0,5 % (relative to full scale value), self-calibration active
Input filter limit frequencytyp. 3.6kHz (-3dB, low pass)
Conversion timetyp. 1.6 ms
Filter50Hz, configurable
Supply voltage electronicsvia E-Bus (5VDC) and Power Contacts (24V
Current consumption from E-Bustyp. 85mA
Power supply U
V
Current consumption power contactsmin. 20mA, dependent on sensor
Special featuresself-calibration, dynamic filters, freeze
Bit width in the process image32 bit
Electrical isolation1500V (E-Bus/ field voltage)
Weightapp. 60g
Permissible ambient temperature range
during operation
Permissible ambient temperature range
during storage
Permissible relative humidity95%, no condensation
Permissible air pressure
(operation, storage, transport)
Dimensions (W x H x D)app. 15mm x 100mm x 70mm (width aligned: 12mm)
Mountingon 35mm mounting rail conforms to EN 60715
Vibration/ shock resistanceconforms to EN60068-2-6/ EN60068-2-27
EMC immunity/ emissionconforms to EN61000-6-2/ EN61000-6-4
Protect. classIP20
Permissible installation position
ApprovalsCE, ATEX, IECEx
max. -18…+18mV
max. -12…+12V
Ex, feeding by
DC
ELX9560)
up to 10VDC, dependent on sensor
-25°C ... + 60°C
-40°C ... + 85°C
800hPa to 1100hPa
(this corresponds to a height of approx. -690m to 2000m over
sea level assuming an international standard atmosphere)
See chapter Installation position and minimum distances [}19]
ELX335112Version: 1.3.1
Technical data for explosion protection ELX3351-0000
Ex markingII 3 (1) G Ex ec [ia Ga] IIC T4 Gc
II (1) D [Ex ia Da] IIIC
I (M1) [Ex ia Ma] I
Certificate numbersIECEx BVS 18.0005X
BVS 18 ATEX E 005 X
Power supplyInvariable in connection with ELX9560
Field interfacesUO = 11.76V
IO = 146mA
PO = 214mW
Characteristic curve: linear
Reactance (without
consideration of the
simultaneousness)
Ex ia I20mH40µF
Ex ia IIA13.3mH39µF
Ex ia IIB6.6mH9.9µF
Ex ia IIC1.7mH1.5µF
Ex ia IIIC 6.6mH9.9µF
L
0
C
0
Product overview
2.3Intended use
Endangering the safety of persons and equipment!
The ELX components may only be used for the purposes described below!
WARNING
Observe ATEX and IECEx!
The ELX components may only be used in accordance with the ATEX directive and the
CAUTION
The ELX terminals extend the field of application of the Beckhoff bus terminal system with functions for
integrating intrinsically safe field devices from hazardous areas. The intended field of application is data
acquisition and control tasks in discrete and process engineering automation, taking into account explosion
protection requirements.
The ELX terminals are protected by the type of protection "Increased safety" (Exe) according to
IEC60079-7 and must only be operated in hazardous areas of Zone2 or in non-hazardous areas.
The field interfaces of the ELX terminals achieve explosion protection through the type of protection "intrinsic
safety" (Exi) according to IEC60079-11. For this reason, only appropriately certified, intrinsically safe
devices may be connected to the ELX terminals. Observe the maximum permissible connection values for
voltages, currents and reactances. Any infringement can damage the ELX terminals and thus eliminate the
explosion protection.
IECEx scheme!
The ELX terminals are open, electrical equipment for installation in lockable cabinets, enclosures or
operating rooms. Make sure that access to the equipment is only possible for authorized personnel.
Ensure traceability!
The buyer has to ensure the traceability of the device via the Beckhoff Traceability Number
CAUTION
ELX335113Version: 1.3.1
(BTN) [}9].
Mounting and wiring
3Mounting and wiring
3.1Special conditions of use for ELX terminals
Observe the special conditions of use for the intended use of Beckhoff ELX
terminals in potentially explosive areas (ATEX directive 2014/34/EU)!
WARNING
• The certified components are to be installed in a suitable housing that guarantees an
ingress protection of at least IP54 in accordance with EN60079-0 and EN60529! The
prescribed environmental conditions during installation, operation and maintenance are
thereby to be taken into account! Inside the housing, pollution degree 1 and 2 are permissible.
• If the temperatures during rated operation are higher than 70°C at the feed-in points of
cables, lines or pipes, or higher than 80°C at the wire branching points, then cables
must be selected whose temperature data correspond to the actual measured temperature values!
• Observe the permissible ambient temperature range of -25 to +60°C of Beckhoff ELX
terminals!
• Measures must be taken to protect against the rated operating voltage being exceeded
by more than 40% due to short-term interference voltages! The power supply of the
ELX9560 power supply terminal must correspond to overvoltage categoryII according
to EN60664-1
• The individual terminals may only be unplugged or removed from the bus terminal system if all supply voltages have been switched off or if a non-explosive atmosphere is
ensured!
• The connections of the ELX9560 power supply terminal may only be connected or disconnected if all supply voltages have been switched off or if a non-explosive atmosphere is ensured!
• The fuses of the EL92xx power feed terminals may only be exchanged if all supply voltages have been switched off or if a non-explosive atmosphere is ensured!
• Address selectors and switches may only be adjusted if all supply voltages have been
switched off or if a non-explosive atmosphere is ensured!
3.2Installation notes for ELX terminals
Storage, transport and mounting
• Transport and storage are permitted only in the original packaging!
Attention
WARNING
• Store in a dry place, free from vibrations.
• A brand new ELX terminal with a certified build version is delivered only in a sealed carton. Therefore, check that the carton and all seals are intact before unpacking.
• Do not use the ELX terminal if
- its packaging is damaged
- the terminal is visibly damaged or
- you cannot be sure of the origin of the terminal.
• ELX terminals with a damaged packaging seal are regarded as used.
Observe the accident prevention regulations
During mounting, commissioning, operation and maintenance, adhere to the safety regulations, accident prevention regulations and general technical rules applicable to your devices, machines and plants.
ELX335114Version: 1.3.1
CAUTION
Attention
Attention
Attention
Mounting and wiring
Observe the erection regulations
Observe the applicable erection regulations.
Protect the terminals against electrostatic discharge (ESD)
Electronic components can be destroyed by electrostatic discharge. Therefore, take the
safety measures to protect against electrostatic discharge as described in DIN EN
61340-5-1 among others. In conjunction with this, ensure that the personnel and surroundings are suitably earthed.
Do not place terminals on E-bus contacts
Do not place the ELX terminals on the E-bus contacts located on the right-hand side. The
function of the E-bus contacts can be negatively affected by damage caused by this, e.g.
scratches.
Protect the terminals against dirt
To ensure the functionality of the ELX terminals they must be protected against dirt, especially on the contact points. For this reason use only clean tools and materials.
Handling
• It is forbidden to insert conductive or non-conductive objects of any kind into the interior
Attention
If an ELX terminal is defective or damaged it must be replaced by an equivalent terminal. Do not carry out
any repairs to the devices. For safety reasons repairs may only be carried out by the manufacturer.
of the housing (e.g. through the ventilation slots in the housing).
• Use only the openings provided in the housing front and appropriate tools to actuate the
spring-loaded terminal contacts on the front side for attaching connection cables to the
terminal; see chapter Wiring [}22].
• The opening of the housing, the removal of parts and any mechanical deformation or
machining of an ELX terminal are not permitted!
Contact marking and pin assignment
The colored inscription labels above the front connection contacts shown in the illustrations
Attention
in the introduction chapter are only examples and are not part of the scope of delivery!
A clear assignment of channel and terminal designation according to the chapter contact
assignment to the actual terminal point can be made via the lasered channel numbers 1 to
8 on the left above the respective terminal point as well as via the laser image.
Observe any possible polarity dependency of connected intrinsically safe circuits!
ELX335115Version: 1.3.1
Mounting and wiring
3.3Arrangement of ELX terminals within a bus terminal
block
Observe the following instructions for the arrangement of ELX terminals!
• ELX signal terminals must always be installed behind an ELX9560 power supply termi-
WARNING
Examples for the arrangement of ELX terminals
nal, without exception!
• Only signal terminals of the ELX series may be installed behind an ELX9560 power
supply terminal!
• Multiple ELX9560 power supply terminals may be set in one terminal block as long as
one ELX9410 is placed before each additional ELX9560!
• An ELX9410 power supply terminal must not be mounted to the right of an ELX9560
nor to the left of any ELX signal terminal!
• The last terminal of each ELX segment is to be covered by an ELX9012 bus end cover,
unless two ELX9410 power supply terminals are installed in direct succession for continuing the same terminal segment with standard Beckhoff EtherCAT terminals (e.g. EL/
ES/EK)!
Fig.4: Valid arrangement of the ELX terminals (right terminal block).
Fig.5: Valid arrangement - terminals that do not belong to the ELX series are set before and after the ELX
terminal segment. The separation is realized by the ELX9560 at the beginning of the ELX terminal segment
and two ELX9410 at the end of the ELX terminal segment.
Fig.6: Valid arrangement - multiple power supplies by ELX9560, each with an upstream ELX9410.
ELX335116Version: 1.3.1
Fig.7: Valid arrangement - ELX9410 in front of an ELX9560 power supply terminal.
Mounting and wiring
Fig.8: Invalid arrangement - missing ELX9560 power supply terminal.
Fig.9: Invalid arrangement - terminal that does not belong to the ELX series within the ELX terminal
segment.
Fig.10: Invalid arrangement - second ELX9560 power supply terminal within the ELX terminal segment
without an upstream ELX9410.
ELX335117Version: 1.3.1
Mounting and wiring
Fig.11: Invalid arrangement - missing ELX9012 bus end cover.
Observe the maximum output current of the ELX9560
When configuring the ELX terminal segment, please note the maximum available output
Attention
current of the ELX9560 power supply terminal in accordance with the specified technical
data.
If required, an additional power supply terminal ELX9560 with an upstream ELX9410 connected (see mounting examples) must be installed or a completely new terminal block must
be assembled.
ELX335118Version: 1.3.1
Mounting and wiring
3.4Installation position and minimum distances
Installation position
For the prescribed installation position the mounting rail is installed horizontally and the mating surfaces of
the ELX terminals point toward the front (see illustration below). The terminals are ventilated from below,
which enables optimum cooling of the electronics through convection. The direction indication “down”
corresponds to the direction of positive acceleration due to gravity.
Minimum distances
Observe the following minimum distances to ensure optimum convection cooling:
• above and below the ELX terminals: 35mm (required!)
• besides the bus terminal block: 20mm (recommended)
Fig.12: Installation position and minimum distances
Observe the minimum separation distances according to IEC 60079-14!
Observe the prescribed minimum separation distances between intrinsically safe and non-
WARNING
ELX335119Version: 1.3.1
intrinsically safe circuits according to IEC 60079-14.
Mounting and wiring
3.5Installation of ELX terminals on mounting rails
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation,
WARNING
CAUTION
Assembly
disassembly or wiring of the bus terminals!
Danger of injury due to power contacts!
For your own protection, pay attention to careful and careful handling of the ELX terminals.
In particular, the left side mounted, sharp-edged blade contacts pose a potential risk of injury.
Fig.13: Attaching on mounting rail
The bus coupler and bus terminals are attached to commercially available 35mm mounting rails (DIN rails
according to EN60715) by applying slight pressure:
1. First attach the fieldbus coupler to the mounting rail.
2. The bus terminals are now attached on the right-hand side of the fieldbus coupler. Join the components with tongue and groove and push the terminals against the mounting rail, until the lock clicks
onto the mounting rail.
If the terminals are clipped onto the mounting rail first and then pushed together without tongue and
groove, the connection will not be operational! When correctly assembled, no significant gap should
be visible between the housings.
Fixing of mounting rails
The locking mechanism of the terminals and couplers extends to the profile of the mounting
Note
rail. At the installation, the locking mechanism of the components must not come into conflict with the fixing bolts of the mounting rail. To mount the mounting rails with a height of
7.5mm under the terminals and couplers, you should use flat mounting connections (e.g.
countersunk screws or blind rivets).
ELX335120Version: 1.3.1
Mounting and wiring
Disassembly
Fig.14: Disassembling of terminal
Each terminal is secured by a lock on the mounting rail, which must be released for disassembly:
1. Pull the terminal by its orange-colored lugs approximately 1cm away from the mounting rail. In doing
so for this terminal the mounting rail lock is released automatically and you can pull the terminal out of
the bus terminal block easily without excessive force.
2. Grasp the released terminal with thumb and index finger simultaneous at the upper and lower grooved
housing surfaces and pull the terminal out of the bus terminal block.
Connections within a bus terminal block
The electric connections between the Bus Coupler and the Bus Terminals are automatically realized by
joining the components:
• The six spring contacts of the E-Bus deal with the transfer of the data and the supply of the Bus
Terminal electronics.
• The power contacts deal with the supply for the field electronics and thus represent a supply rail within
the bus terminal block.
The power contacts of the ELX terminals are supplied by the ELX9560 power terminal. This interrupts
the power contacts and thus represents the beginning of a new supply rail.
Power Contacts
During the design of a bus terminal block, the pin assignment of the individual Bus Termi-
Note
nals must be taken account of, since some types (e.g. analog Bus Terminals or digital 4channel Bus Terminals) do not or not fully loop through the power contacts.
3.6Connection
3.6.1Connection system
Risk of electric shock and damage of device!
Bring the bus terminal system into a safe, powered down state before starting installation,
WARNING
ELX335121Version: 1.3.1
disassembly or wiring of the bus terminals!
Mounting and wiring
Overview
The terminals of ELXxxxx series with standard wiring include electronics and connection level in a single
enclosure.
Standard wiring (ELXxxxx)
Fig.15: Standard wiring
The terminals of ELXxxxx series feature integrated screwless spring force technology for fast and simple
assembly.