Beckhoff CP3216, CP3215, CP3212, CP3218, CP3224 Installation And Operating Instructions Manual

Installation and Operating instructions for

CP32xx

Multi-touch Panel PC

Version: 1.9
Date: 2019-10-09

Table of contents

Table of contents

1 Foreword 3

1.1 Notes on the Documentation 3

1.1.1 Liability Conditions 3

1.1.2 Trademarks 3

1.1.3 Patent Pending 3

1.1.4 Copyright 3

1.1.5 State at Delivery 3

1.1.6 Delivery conditions 3

1.2 Description of safety symbols 4

1.3 Basic safety measures 5

1.4 Operator’s obligation to exercise diligence 6

1.4.1 National regulations 6

1.4.2 Procedure in the event of a fault 6

1.4.3 Operator requirements 6

2 Product Description 7

2.1 Product overview 7

2.2 Appropriate Use 9

2.3 Access to the connectors 9

2.4 Access to the memory device and the battery 10

2.4.1 Removing the Cover 10

2.4.2 Replacing the battery 11

2.5 Connections 12

2.5.1 Power Supply (X101) 12

2.5.2 Network Interface (X102) 13

2.5.3 Additional interfaces (optional) 13

2.5.4 Ground connection 13

2.6 Connection Cables 14

2.6.1 Connection Cables for the Power Supply, optional 14

2.6.2 Ethernet connection cables, optional 14

3 Installation 15

3.1 Transport and Unpacking 15

3.1.1 Transport 15

3.1.2 Unpacking 15

4 Mounting 16

4.1 Earthing measures 16

4.2 Mounting arm installation 17

CP32xx 1

Table of contents

4.2.1 Mounting the mounting arm tube 18

4.3 Power Supply of the Industrial PC 20

4.3.1 Beckhoff power supply technology 20

4.4 Connecting Power Supply 22

4.4.1 Cable Cross Sections 22

4.4.2 Check voltage rating and connect 22

4.4.3 Configuration for shutting down the PC 22

4.4.4 PC_ON and Power Status functions 22

4.4.5 Wiring diagram 23

4.5 Connecting the Panel PC 24

4.5.1 Connecting cables 24

4.5.2 Earthing measures 24

5 Operating Instructions 25

5.1 Switching the Panel PC on and off 25

5.1.1 Switching on 25

5.1.2 Shutting down and switching off 25

5.1.3 First switching on and driver installation 25

5.2 Operation 25

5.3 Servicing and maintenance 26

5.3.1 Cleaning 26

5.3.2 Maintenance 26

5.3.3 Replacing the battery of the motherboard 26

5.4 Emergency procedures 26

5.5 Shutting down 26

5.5.1 Disposal 26

6 UPS Software Components (optional) 27

6.1 Installation on the PC 27

6.2 Help files 27

7 Troubleshooting 28

8 Assembly dimensions 29

9 Technical Data 30

10 Appendix 31

10.1 Beckhoff Support and Service 31

10.1.1 Beckhoff branches and partner companies 31

10.1.2 Beckhoff company headquarters 31

10.2 Approvals for USA and Canada 32

10.3 FCC Approvals for the United States of America 32

10.4 FCC Approval for Canada 32

2 CP32xx

Foreword

1 Foreword

1.1 Notes on the Documentation

This description is only intended for the use of trained specialists in control and automation engineering
who are familiar with the applicable national standards. It is essential that the following notes and
explanations are followed when installing and commissioning these components.

The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.

1.1.1 Liability Conditions

The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial
errors, we retain the right to make alterations at any time and without warning. No claims for the
modification of products that have already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.

All pictures shown in the documentation are exemplary. Illustrated configurations can differ from standard.

1.1.2 Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.

1.1.3 Patent Pending

The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, DE102004044764, DE102007017835 with corresponding applications
or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents: EP0851348, US6167425 with corresponding applications or registrations in various other
countries.

1.1.4 Copyright

©

Beckhoff Automation GmbH & Co. KG.
The reproduction, distribution and utilization of this document as well as the communication of its contents
to others without express authorization are prohibited. Offenders will be held liable for the payment of
damages. All rights reserved in the event of the grant of a patent, utility model or design.

1.1.5 State at Delivery

All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.

1.1.6 Delivery conditions

In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

CP32xx 3

Foreword

1.2 Description of safety symbols

The following safety symbols are used in this operating manual. They are intended to alert the reader to
the associated safety instructions.

Acute risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is immediate

DANGER

WARNING

CAUTION

danger to life and health of individuals!

Risk of injury!

If you do not adhere the safety advise adjoining this symbol, there is danger to life and
health of individuals!

Hazard to individuals!

If you do not adhere the safety advise adjoining this symbol, there is obvious hazard to
individuals!

Hazard to devices and environment

Attention

Note

If you do not adhere the notice adjoining this symbol, there is obvious hazard to
materials and environment.

Note or pointer

This symbol indicates information that contributes to better understanding.

4 CP32xx

Foreword

1.3 Basic safety measures

Before the Panel PC is switched off, software that is running must be properly closed.
Otherwise it is possible that data on the storage medium is lost. Please read the section Switching the

Panel PC on and off.

Switch off all parts of the equipment, then uncouple the Panel PC

Before opening the housing, and whenever the Panel PC is not being used for control

Warning

Disconnect the device by unplugging the connectors on the rear side of the Panel PC.
Items of equipment that have been switched off must be secured against being switched on again.

Warning

purposes (such as during functional checks after a repair), all parts of the equipment
must first be switched off, after which the Panel PC is to be disconnected from the
equipment.

Do not exchange any parts when under power

When components are being fitted or removed, the supply voltage must be switched
off.

Fitting work on the Panel PC can result in damage:

• if metal objects such as screws or tools fall onto operating circuit boards

• if connecting cables internal to the Panel PC are removed or inserted during

operation.

CP32xx 5

Foreword

1.4 Operator’s obligation to exercise diligence

The operator must ensure that

• the product is only used as intended (see chapter Product Description)

• the product is in a sound condition and in working order during operation

• the product is operated, maintained and repaired only by suitably qualified and authorized

personnel

• the personnel is instructed regularly about relevant occupational safety and environmental
protection aspects, and is familiar with the operating manual and in particular the safety notes
contained herein

• the operation manual is in good condition and complete, and always available for reference at the
location of the product.

Do not open the housing of the Panel PC!

For technical support contact Beckhoff Service.

Note

1.4.1 National regulations

Depending on the type of machine and plant in which the Industrial PC is used, national regulations
governing the controllers of such machines will apply, and must be observed by the operator. These
regulations cover, amongst other things, the intervals between inspections of the controller. The operator
must initiate such inspections in good time.

1.4.2 Procedure in the event of a fault

In the event of faults at the Industrial PC, the list in the section Troubleshooting can be used to determine
the measures to be taken.

1.4.3 Operator requirements

Anyone who uses the Industrial PC must have read these operating instructions and must be familiar with
all the functions of the software installed on the Industrial PC to which he has access.

6 CP32xx

Product Description

2 Product Description

2.1 Product overview

The high-performance multi-touch Panel PC

With the CP32xx series, a high-end Panel PC with multi-touch can be used directly in the field. The
devices in a slender aluminium housing feature complete IP 65 protection and are designed for mounting
arm installation. The Panel PCs offer maximum computing power with processors of the latest generation,
such as Intel® Celeron® or Core™ i3, i5, or i7.

A choice of seven different multi-touch TFT displays in sizes between 12-inch and 24-inch and 4:3,
widescreen, landscape or portrait formats are available. Cooling is achieved by means of cooling fins on
the outer wall as well as fans inside the closed housing. The operating temperature range is 0 to 45 °C.

The Panel PC features an integrated rotatable and tiltable mounting arm adapter for a 48 mm diameter
mounting arm tube. There is a choice of attaching the mounting arm from above or below. The connecting
cables are laid through the mounting arm. The Industrial PC connections (up to six) with IP 65 connectors
are positioned in the large wiring space and are easily accessible. The wiring area can be opened easily
without dismounting the device from the mounting arm, offering fast access to the IP 65 connectors for
power supply, Ethernet and optional fieldbus, USB or RS232. Prefabricated cables in various lengths are
available for all connections. The C32xx series Panel PCs are supplied with a 24 V power supply unit,
optionally with integrated uninterruptible power supply (UPS). A battery pack can be connected externally
and installed on a DIN rail in the control cabinet.

The CP32xx Panel PCs are equipped with one or two hard disks, SSDs or CFast cards or combinations
thereof. With the on-board RAID controller, two same hard disks, SSDs or CFast cards can be mirrored.
The data media and the lithium battery of the system clock are accessible from the rear under the cover.

There is a Mini PCI slot in the CP32xx. The Beckhoff Mini PCI Ethernet or fieldbus cards can be factory­fitted. NOVRAM up to 512 kB is also available in the form of an optional Mini PCI plug-in card for fail-safe
data storage.

CP32xx 7

Product Description

The multi-touch Panel PCs offer the following benefits:

• Industrial PC with Control Panel for mounting arm installation

• Multi-finger touch screen

• Rotatable and tiltable mounting arm adapter for Rittal and Rolec mounting arm systems with

48 mm tube

• Passive cooling through heat sink; internal fan for equal heat distribution to all the walls of the
housing

• Wiring area for up to 6 IP65 connectors

• 1 slot for one 2½-inch hard disk or SSD and 1 slot for one CFast card

• Lithium battery of the system clock, changeable from outside

• Protection class IP65.

8 CP32xx

Product Description

2.2 Appropriate Use

The CP32xx Panel PC is designed for industrial application in machine and plant engineering. In addition
to the integrated PC, a TFT display with touch screen is accommodated in a slender aluminium housing.
The Panel PC is designed for mounting arm installation.

Risk of explosion!

The Control Panel must not be used where there is a risk of explosion.

Danger

2.3 Access to the connectors

The connectors of the Panel PC are located at the rear side of the device behind a cover (1). To get
access to the connectors, the cover has to be removed:

1

2

First loosen the fixing screw (2) with a star screwdriver Torx size 20. The cover now can be drawn off in
direction of the arrow (see next picture).

CP32xx 9

Product Description

After opening the connection area you have access to the connectors of the Panel PC. The cables with
the connectors have to be pulled through the mounting arm tube before connecting them in the
connection area.

The installation of the cover takes place in reverse order.

2.4 Access to the memory device and the battery

The slots for the hard disk and the battery are located behind the cover at the side of the Panel PC.

2.4.1 Removing the Cover

Cover

Screwdriver
Torx size 10

10 CP32xx

Product Description

After unscrewing the four screws (see arrows) with a star screwdriver Torx size 10 the drive cover can be
taken off.

2 ½“ hard disk (1)

battery (2)

Removing the cover allows access to the hard-disk (1) and the lithium battery of the system clock (2).
The hard-disk drive can now be pulled out. Here, changing the lithium battery is also possible.

The installation takes place in reverse order.

2.4.2 Replacing the battery

Danger of Explosion!

Replace battery only with the identical type or an alternative type recommended by the

WARNING

manufacturer. Notice correct polarity!

Polarity of the battery:

+

Handling of Lithium Batteries

Lithium Batteries should not be recharged, exposed to fire, opened and they should be

WARNING

protected against sunlight and moisture.

CP32xx 11

Product Description

2.5 Connections

Ground
Connection

X102
Ethernet

X101
Power Supply

2.5.1 Power Supply (X101)

X101

Connector 12-pole Coninvers RC-12P1N1126000

View connector-sided

The power supply connection of the Panel PC and the connection with the UPS (optional) is established
via the 12-pole power supply socket (X101). The protection class of the circular plug-in connector accords
to the IP65-standard.

Wiring when using 8-core cables:

Pin Wire Function Pin Wire Function

1 1 - 7 6 PC_ON

2 2 +

3 3 NC 9 - NC

4 ge/gn

5 4 - 11 - NC

6 5 +

Battery Pack
(with UPS)

24 V DC Power Supply

8 7 Power-Status

10 - NC

12 - NC

Wiring when using 12-core cables:

To connect the power supply and the battery pack, 2 wires per pin are used when using 12-core cables to
halve the voltage drop across the cable.

Pin Wire Function Pin Wire Function

1 1, 8 - 7 6 PC_ON

2 2, 9 +

3 3 NC 9 - NC

4 ge/gn

5 4, 10 - 11 - NC

6 5, 11 +

Battery Pack
(with UPS)

24 V DC Power Supply

8 7 Power-Status

10 - NC

12 - NC

12 CP32xx

Product Description

2.5.2 Network Interface (X102)

X102

RJ-45-Connector (Ethernet 10/100/1000 Mbit)

The RJ-45 socket (X 102) enables connection of the Panel PC to a 10/100/1000 Mbit Ethernet network.
The protection class accords to the IP65 standard.

Pin Signal

Housing Screen

1 TD +

2 TD -

3 RD +

4 NC

5 NC

6 RD -

7 NC

8 NC

For network connection following Harting Push Pull connector RJ45, 8-pole can be used (Connector RJ45
8-pole Harting Push Pull connector-set according to IEC24702, white No. 09 45 145 1500). The
connector and special tools for the assembly are available via the company Harting http://www.harting.de/
as well as different distributors.

2.5.3 Additional interfaces (optional)

There are notes at the Panel PC and in the connection area which provide information about the
hardware configuration of the Panel PC at the time it was supplied.

2.5.4 Ground connection

The Panel PC is grounded via the screw connection.

Malfunction possible with missing ground connection

A proper ground connection of the device is absolutely necessary for the correct

Note

function of the touchscreen.

CP32xx 13

Product Description

2.6 Connection Cables

Optionally prefabricated connection cables for connecting the power supply as well as prefabricated
Ethernet connection cables are available.

2.6.1 Connection Cables for the Power Supply, optional

The following connection cables for the power supply are available:

Connection Cables Power supply cable with IP65 connector

C9900-K271 Power supply cable IP65 for CP32xx or CP72xx up to 19-inch display, length 5 m,

assembled, M23 connector, screw type, 8 wires, second end open

C9900-K272 Power supply cable IP65 for CP32xx or CP72xx up to 19-inch display, length 10 m,

assembled, M23 connector, screw type, 8 wires, second end open

C9900-K277 Power supply cable IP65 for CP32xx or CP72xx up to 19-inch display, length 20 m,

assembled, M23 connector, screw type, 12 wires, second end open

2.6.2 Ethernet connection cables, optional

The following Ethernet connection cables are available:

Patch cabel Network cable with IP65 connector

C9900-K281 Network cable for CP32xx or CP72xx, length 3 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

C9900-K282 Network cable for CP32xx or CP72xx, length 5 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

C9900-K283 Network cable for CP32xx or CP72xx, length 10 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

C9900-K284 Network cable for CP32xx or CP72xx, length 15 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

C9900-K285 Network cable for CP32xx or CP72xx, length 20 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

C9900-K286 Network cable for CP32xx or CP72xx, length 30 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

C9900-K287 Network cable for CP32xx or CP72xx, length 40 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

C9900-K288 Network cable for CP32xx or CP72xx, length 50 m, assembled, Harting push-pull

Ethernet connector IP65, second end RJ 45, IP20

14 CP32xx

Installation

3 Installation

3.1 Transport and Unpacking

The specified storage conditions must be observed (see chapter Technical Data).

3.1.1 Transport

Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts.
During transport, your device should therefore be protected from excessive mechanical stress. Therefore,
please use the original packaging.

Danger of damage to the unit

If the device is transported in cold weather or is exposed to extreme variations in

Attention

Prior to operation, the unit must be allowed to slowly adjust to room temperature. Should condensation
occur, a delay time of approximately 12 hours must be allowed before the unit is switched on.

temperature, make sure that moisture (condensation) does not form on or inside the
device.

3.1.2 Unpacking

Proceed as follows to unpack the unit:

1. Remove packaging.

2. Do not discard the original packaging. Keep it for future relocation.

3. Check the delivery for completeness by comparing it with your order.

4. Please keep the associated paperwork. It contains important information for handling the unit.

5. Check the contents for visible shipping damage.

If you notice any shipping damage or inconsistencies between the contents and your order, you should
notify Beckhoff Service.

CP32xx 15

Mounting

4 Mounting

The assemblage of the Panel PC occurs by using the mounting arm adapter.

The ambient conditions specified for operation must be observed (see chapter Technical Data).

Please note the following points during installation of the Panel PC:

• Position the Panel PC in such a way that reflections on the screen are avoided as far as possible.

• Use the position of the screen as a guide for the correct installation height; it should be optimally

visible for the user at all times.

• The Panel PC should not be exposed to direct sunlight.

Avoid extreme environmental conditions

Extreme environmental conditions should be avoided as far as possible. Protect the

Attention

Panel PC from dust, moisture and heat.

4.1 Earthing measures

Earthing connections dissipate interference from external power supply cables, signal cables or cables to
peripheral equipment. Establish a low-impedance connection from the earthing point on the Panel PC
housing (see chapter Ground connection) to the central earthing point on the control cabinet wall, in
which the Panel PC is being installed.

Malfunction possible with missing ground connection

A proper ground connection of the device is absolutely necessary for the correct

Note

function of the touchscreen.

16 CP32xx

Mounting

4.2 Mounting arm installation

The mounting arm adapter is designed for Rittal- and Rolec mounting arm systems with 48 mm tubes.

Depending on the order option C9900-M184 the mounting arm can be installed from the bottom:

Order Option Description

C9900-M184

Note

The mounting arm adapter enables to tilt the Panel PC at +/- 20° and to rotate it about +/- 165°.

Note

Mounting arm adapter for Panel PC CP32xx, for Rittal and Rolec mounting arm
systems with 48 mm tube from bottom instead of from top.

Tolerance of the mounting arm tube diameter

The mounting arm tube must have a diameter of 48 mm with a maximum tolerance of
–0.1 mm/ +0.8 mm.

Anti-twist protection

The mounting arm adapter is fitted with an anti-twist safeguard to avoid over winding
the Panel PC and damaging the connecting cables.

Tightening the locating screw with star knob (1) will protect the Panel PC against distortion. The hook
wrench (2) and the 3 mm Allen key (3) are required for installation of the mounting arm tube at the
mounting arm adapter.

Order Number Description

C9900-Z263

Hook wrench size 58 – 62 for tying up the slotted nut of the mounting arm adapter
C9900-M75x

1

3

2

CP32xx 17

Mounting

4.2.1 Mounting the mounting arm tube

For mounting the mounting arm tube proceed as follows:

1. Unscrew the Allen locking screw (1) a few turns.

1

2. After feeding the connection cables of the Panel PC through the mounting arm tube, the mounting arm
tube will be positioned into the mounting arm adapter

Insert the mounting arm tube all the way to the stop

The mounting arm tube has to extend into the adapter all the way to the stop, make

Attention

sure the locking screw is turned out enough.

18 CP32xx

Mounting

3. Tighten the Allen locking screw using the Allen key (2).

2

4. Now the screw cap is tightened carefully clockwise, using the hook wrench SW 58-62 (3).

3

CP32xx 19

Mounting

4.3 Power Supply of the Industrial PC

The Industrial PC is fitted with a 24 VDC power supply unit.

Uninterruptible power supply (UPS)

When the Industrial PC is provided with a power supply unit with integrated UPS (order

Note

WARNING

4.3.1 Beckhoff power supply technology

Example: Schematic diagram of power supply unit wirings

option) you can realize an uninterruptible power supply (UPS) using the battery pack
C9900-U330.

Danger of Explosion!

Danger of Explosion if using other battery packs!

20 CP32xx

Mounting

Innovative solution for shutting down Industrial PCs

Industrial PCs equipped with a UPS are in actual use frequently switched off by simply turning off the
supply voltage. In this case the PC shuts down via the battery. However, over time this reduces the
service life of the battery.

The new Beckhoff power supply technology approach addresses this problem and now offers the user the
option of switching the PC off without the need for using the battery, thereby reducing the load on the
battery.

In addition to the main switch this innovative solution uses an ON/OFF switch for the machine. Basically,
the main switch remains switched on and provides the power supply for the PC during shutdown. Via the
PC ON-input of the power supply the PC gets the command to shut down the operating system.

Once the PC has shut down, the PC power supply unit sets the Power Status-output (P-S) to 0, what
indicates that the process is complete and that the main voltage can be switched off. This can be done
manually via a signal lamp connection or via a contactor. With this solution the main switch generally only
has to be switched off if the control cabinet has to be opened. The battery will only be used in the event of
a power failure.

For a detailed functional description please refer to section Connecting Power Supply.

CP32xx 21

Mounting

4.4 Connecting Power Supply

The external wiring consists of the connection of the power supply, the battery pack (optional) and the
connection of customized components for shutting down the PC.

4.4.1 Cable Cross Sections

For the connection of the power supply, wiring with a cable-cross-section of 1.0 mm2 must be used.

With bigger distances between voltage source and PC, you take the voltage drop as a function of the
cable-cross-section as well as voltage fluctuations of your distribution voltage into account, so that is
secured that the voltage doesn't fall under 22 V at the power supply.

Connecting with bigger distances between voltage source and PC

Note

Attention

To avoid voltage drop, the battery pack and the power supply each can be connected by
using a second cable.

Insert fuse

The power supply must be protected with maximum 10 A.

4.4.2 Check voltage rating and connect

Fitted with the 24 VDC power supply unit:

1. Check that the external power supply is providing the correct voltage.

2. Insert the power supply cable that you have assembled into the Industrial PC's power supply
socket. Then connect it to your external 24 V power supply.

Use same type of rechargeable battery

If a 24 V UPS is installed, the same type of rechargeable battery must be used.

Attention

4.4.3 Configuration for shutting down the PC

The connections for shutting down the Industrial PCs are established via the PC_ON input and the Power
Status output.

4.4.4 PC_ON and Power Status functions

• If the PC_ON input is connected to 24 V via a switch, the PC shuts down according to the rules.
The PC_ON signal is inverted, i.e. the PC shuts down if the 24 V connection is live.

• If the PC_ON input is NOT connected by the user, the PC can be booted in the familiar way by
connecting the supply voltage and shut down via the battery by switching off the supply voltage.

Service life of the rechargeable battery

This procedure significantly reduces the service life of the rechargeable battery and

Attention

• Once the PC has shut down, the Power Status output is switched from 24 V to 0 V. Via this
output a signal lamp can be connected or a contactor for de-energizing the whole system. The
maximum load for the Power Status output is 0.5 A and a suitable fuse should be provided.

22 CP32xx

should therefore not be used.

Mounting

4.4.5 Wiring diagram

Wiring according to the wiring diagram (the circuit of PC_ON and Power-Status is symbolical):

Connection of the Battery Pack and UPS Output

Connection of the Battery Pack and UPS Output only in combination with integrated

Note

UPS (order option).

CP32xx 23

Mounting

4.5 Connecting the Panel PC

The mains plug must be disconnected

Please read the documentation for the external devices prior to connecting them!

Attention

During thunderstorms, plug connector must neither be inserted nor removed!

When disconnecting a plug connector, always handle it at the plug. Do not pull the cable!

4.5.1 Connecting cables

The connections are located at the rear side of the Panel PC behind a cover and are documented in the
chapter Product Description.

When connecting cables to the Panel PC, please adhere to the following order:

• Disconnect the Panel PC from the power supply.

• Connect all cables at the Panel PC and at the devices to be connected.

• Ensure that all screw connections between connectors and sockets are tight!

• Reconnect all devices to the power supply.

4.5.2 Earthing measures

Earthing connections dissipate interference from external power supply cables, signal cables or cables to
peripheral equipment. Establish a low-impedance connection from the earthing point on the Panel PC
housing (see chapter Ground connection) to the central earthing point on the control cabinet wall, in
which the computer is being installed.

Malfunction possible with missing ground connection

A proper ground connection of the device is absolutely necessary for the correct

Note

function of the touchscreen.

24 CP32xx

Operating Instructions

5 Operating Instructions

5.1 Switching the Panel PC on and off

5.1.1 Switching on

The Panel PC does not have its own mains power switch. As soon as the power supply is switched on the
Panel PC is activated.

5.1.2 Shutting down and switching off

Control software such as is typically used on Industrial PCs permits various users to be given different
rights. A user who may not close software may also not switch the Panel PC off, since data can be lost
from the storage medium by switching off while software is running.

First shut down, then switch off!

If the Panel PC is switched off as the software is writing a file to the storage medium,

Warning

the file will be destroyed. Control software typically writes something to the storage
medium every few seconds, so that the probability of causing damage by switching off
while the software is running is very high.

Switch off power supply

When you have shut down the Panel PC, you have to switch off power supply for at

Warning

least 10 seconds before rebooting the system.
After resetting power supply the Panel PC will start booting automatically.

5.1.3 First switching on and driver installation

When you switch on the Industrial PC for the first time, the pre-installed operating system (optional) will
be started. In this case, all the required drivers for any additional, optional hardware components ordered
with the PC will already have been installed.

If the PC was ordered without operating system, you have to install the operating system and the driver
software for any auxiliary hardware yourself. Please follow the instructions in the documentation for the
operating system and the additional devices.

5.2 Operation

The operation of the Panel PC occurs via the Touch Screen.

Risk of damaging the Touch Screen

The touch screen may only be actuated by finger tips or with the touch screen pen. The

Warning

operator may wear gloves but there must be no hard particles such as metal shavings,
glass splinters embedded in the glove.

Properly installation of the system and the multi-touch device

Capacitive Touch Screens use the functional principle of capacitive alternation of the

Warning

CP32xx 25

electrical field. Strong electrical fields can influence the functionality of the multi-touch
devices.

To ensure the correct function of the Touch Screen take care of a standardized
installation of all parts of the system and an EMC-environment conforming to
standards.

Operating Instructions

5.3 Servicing and maintenance

5.3.1 Cleaning

Disconnect power supply

Switch off the device and all connected devices, and disconnect the device from the

DANGER

The device can be cleaned with a soft, damp cleaning cloth. Do not use any aggressive cleaning
materials, thinners, scouring material or hard objects that could cause scratches.

5.3.2 Maintenance

The Panel PC is maintenance-free.

5.3.3 Replacing the battery of the motherboard

A used battery has to be replaced. See also chapter Access to the memory device and the battery.

power supply.

Danger of Explosion!

Replace battery only with the identical type or an alternative type recommended by the

WARNING

WARNING

The used battery must be disposed of in accordance with national electronics scrap regulations.

manufacturer. Notice correct polarity!

Handling of Lithium Batteries

Lithium Batteries should not be recharged, exposed to fire, opened and they should be
protected against sunlight and moisture.

5.4 Emergency procedures

In case of fire, the Panel PC should be extinguished with powder or nitrogen.

5.5 Shutting down

5.5.1 Disposal

Observe national electronics scrap regulations

Observe the national electronics scrap regulations when disposing of the device.

Note

In order to dispose of the device, it must be removed and fully dismantled:

• Housing components (polycarbonate, polyamide (PA6.6)) are suitable for plastic recycling.

• Metal parts can be sent for metal recycling.

• Electronic parts such as disk drives and circuit boards must be disposed of in accordance with

national electronics scrap regulations.

26 CP32xx

UPS Software Components (optional)

6 UPS Software Components (optional)

6.1 Installation on the PC

For operating the power supply unit as a UPS, the UPS driver software and the associated UPS driver
must be installed on the Industrial PC.

On delivery of the Beckhoff Industrial PC with operating system the software is already installed. Should
the software not be installed on your PC, the drivers can be installed from the driver CD provided.

To install the UPS driver software, execute file Beckhoff_UPS_vx.xx.xx.exe from the subdirectory of
UPS\… from the CD provided on the Industrial PC (Driver-archive for the Industrial-PC, C9900-S700­xxxx). The program is self-extracting and will guide the user through the installation routine.

6.2 Help files

The driver software comes with a detailed help function.

The help files can be called up either directly from the configuration register by clicking the Help button, or
under via Start > Programs > Beckhoff > UPS software components.

CP32xx 27

Troubleshooting

7 Troubleshooting

Pixel errors

Pixel errors in the TFT display are production-caused and represent no complaint-

Note

Note

Fault Cause Measures

reason!

Anomalies of the Touchscreen

Anomalies of the touchscreen sensor are production-caused and represent no
complaint-reason!

The Panel PC shows no function

Panel PC boots, software starts, but
control does not operate correctly

The Panel PC functions only
partially or only part of the time, e.g.
no or dark picture

Malfunction of the touchscreen Bad or missing ground connection

Bad or missing ground connection

No power supply to the Panel PC

Cable not connected

Cause of the fault is either in the
software or in parts of the plant
outside the Panel PC

Faulty backlight in the display

Defective components in the
Panel PC

of the device

of the user

Check power supply cable

1. Correctly connect cable

2. Call Beckhoff Service

Call the manufacturer of the
machine or the software

Call Beckhoff Service

Call Beckhoff Service

Establish ground connection

User must stand on the floor
with ordinary shoes

28 CP32xx

Assembly dimensions

8 Assembly dimensions

For the assembly dimensions of the Panel PC please visit our homepage. Here you will find the actual
drawings using the link:

http://www.beckhoff.de/german/download/technical_drawings.htm

Notice mounting orientation

The assembly of the unit must take place with the orientation diagrammed here.

Warning

CP32xx 29

Technical Data

9 Technical Data

Risk of explosion!

Do not use the Control Panel in areas of explosive hazard!

Danger

Pixel errors

Pixel errors in the TFT display are production-caused and represent no complaint-

Note

Note

Product name CP32xx

Dimensions (B x H x T) See chapter Assembly dimensions

Weight CP3212: 7.5 kg CP3219: 10.2 kg

Supply voltage 24 V

Power consumption CP3212: approx. 58 W CP3219: approx. 67 W

UL-compliance
(in progress)

Interfaces 1 x RJ-45 Ethernet 10/100/1000 Mbit

Protection class IP65

Shock resistance
(Sinusoidal vibration)

Shock resistance
(Shock)

EMC compatibility Resistance to interference conforms to EN 61000-6-2

EMC compatibility Emission of interference conforms to EN 61000-6-4

Permissible ambient temperature 0°C to +45°C (operation )

Permissible relative humidity to 95%, no condensation

Transport and storage The same values for atmospheric humidity and shock resistance are

Certifications CE

reason!

Anomalies of the Touchscreen

Anomalies of the touchscreen sensor are production-caused and represent no
complaint-reason!

CP3215: 8.0 kg CP3221: 10.7 kg
CP3216: 8.6 kg CP3224: 11.7 kg
CP3218: 9.6 kg

(22 – 30 VDC)

DC

CP3215: approx. 62 W CP3221: approx. 77 W
CP3216: approx. 64 W CP3224: approx. 87 W
CP3218: approx. 67 W

• Using a power supply class 2 or

• Fuse protection with 4 A, according to UL 60950.2

chapter 2.5, table 2C

EN 60068-2-6: 10 to 58 Hz: 0.035 mm
58 to 500 Hz: 0.5 G (~ 5 m/ s

EN 60068-2-27: 5 G (~ 50 m/ s2), duration: 30 ms

-25°C to +65°C (transport/ storage)

to be observed during transport and storage as in operation. Suitable
packaging of the Panel PC can improve the resistance to impact
during transport.

2

)

30 CP32xx

Appendix

10 Appendix

10.1 Beckhoff Support and Service

Beckhoff and their partners around the world offer comprehensive support and service, making available
fast and competent assistance with all questions related to Beckhoff products and system solutions.

10.1.1 Beckhoff branches and partner companies

Please contact your Beckhoff branch office or partner company for local support and service on Beckhoff
products!
The contact addresses for your country can be found in the list of Beckhoff branches and partner
companies: www.beckhoff.com

10.1.2 Beckhoff company headquarters

Beckhoff Automation GmbH & Co. KG
Huelshorstweg 20
33415 Verl
Germany

. You will also find further documentation for Beckhoff components there.

Phone: + 49 (0) 5246/963-0
Fax: + 49 (0) 5246/963-198
E-mail: [e-mail]
Web: http://www.beckhoff.de/

Beckhoff Support

Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:

• world-wide support

• design, programming and commissioning of complex automation systems

• and extensive training program for Beckhoff system components

Hotline: + 49 (0) 5246/963-157
Fax: + 49 (0) 5246/963-9157
E-mail: [e-mail]

Beckhoff Service

The Beckhoff Service Center supports you in all matters of after-sales service:

• on-site service

• repair service

• spare parts service

• hotline service

Hotline: + 49 (0) 5246/963-460
Fax: + 49 (0) 5246/963-479
E-mail: [e-mail]

If servicing is required, please quote the project number of your product.

CP32xx 31

Appendix

10.2 Approvals for USA and Canada

10.3 FCC Approvals for the United States of America

FCC: Federal Communications Commission Radio Frequency Interference Statement

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to
correct the interference at his own expense.

Technical modifications

Technological changes to the device may cause the loss of the FCC approval.

Note

10.4 FCC Approval for Canada

FCC: Canadian Notice

This equipment does not exceed the Class A limits for radiated emissions as described in the Radio
Interference Regulations of the Canadian Department of Communications.

32 CP32xx