BECKHOFF AM8000 User Manual
Version: 2.4
Documentation
Synchronous Servomotor AM8000 and AM8500
Date : 2015-01-05
Documented motors – AM8000 and AM8500
Rated speed at rated supply
voltage
without
brake
with
brake
without
brake
with
brake
Documented motors – AM8000 and AM8500
Drive Technology
Rotor moment of inertia Weight
AM8tuv-wxyz
Standstill
torque
Stand
still
current
230 V AC 400 V AC 480 V AC
AM8011-wByz 0.20 Nm 0.76 A 8000 min-1 --- --- 0.0294 kg cm² 0.0521 kg cm² 0.62 kg 0.81 kg
AM8012-wCyz 0.38 Nm 1.30 A 8000 min-1 --- --- 0.0482 kg cm² 0.0709 kg cm² 0.74 kg 0.93 kg
AM8013-wDyz 0.52 Nm 1.65 A 8000 min-1 --- --- 0.0670 kg cm² 0.0897 kg cm² 0.86 kg 1.05 kg
AM8021-wByz 0.50 Nm 0.85 A 4000 min-1 8000 min
AM8021-wDyz 0.50 Nm 1.60 A 8000 min-1 9000 min
AM8022-wDyz 0.80 Nm 1.50 A 4500 min-1 8000 min
AM8022-wEyz 0.80 Nm 2.44 A 8000 min-1 9000 min
AM8023-wEyz 1.20 Nm 2.20 A 4500 min-1 8000 min
AM8023-wFyz 1.20 Nm 3.40 A 8000 min-1 9000 min
AM8031-wCyz 1.37 Nm 1.00 A 1400 min-1 3000 min
AM8531-wCyz 1.37 Nm 1.00 A 1400 min-1 3000 min
AM8031-wDyz 1.38 Nm 1.95 A 3300 min-1 6000 min
AM8531-wDyz 1.38 Nm 1.95 A 3300 min-1 6000 min
AM8031-wFyz 1.40 Nm 3.20 A 6000 min-1 9000 min
AM8531-wFyz 1.40 Nm 3.20 A 6000 min-1 9000 min
AM8032-wDyz 2.38 Nm 1.70 A 1500 min-1 3000 min
AM8532-wDyz 2.38 Nm 1.70 A 1500 min-1 3000 min
AM8032-wEyz 2.37 Nm 2.95 A 3200 min-1 6000 min
AM8532-wEyz 2.37 Nm 2.95 A 3200 min-1 6000 min
AM8032-wHyz 2.37 Nm 5.10 A 6000 min-1 9000 min
AM8532-wHyz 2.37 Nm 5.10 A 6000 min-1 9000 min
AM8033-wEyz 3.20 Nm 2.10 A 1500 min-1 3000 min
AM8533-wEyz 3.20 Nm 2.10 A 1500 min-1 3000 min
AM8033-wFyz 3.22 Nm 4.10 A 3200 min-1 6000 min
AM8533-wFyz 3.22 Nm 4.10 A 3200 min-1 6000 min
AM8033-wJyz 3.22 Nm 6.80 A 5900 min-1 9000 min
AM8533-wJyz 3.22 Nm 6.80 A 5900 min-1 9000 min
AM8041-wDyz 2.37 Nm 1.65 A 1500 min-1 3000 min
AM8541-wDyz 2.37 Nm 1.65 A 1500 min-1 3000 min
AM8041-wEyz 2.45 Nm 3.00 A 3000 min-1 6000 min
AM8541-wEyz 2.45 Nm 3.00 A 3000 min-1 6000 min
AM8041-wHyz 2.40 Nm 5.25 A 6000 min-1 8000 min
AM8541-wHyz 2.40 Nm 5.25 A 6000 min-1 8000 min
AM8042-wEyz 4.10 Nm 2.15 A 1200 min-1 2500 min
AM8542-wEyz 4.10 Nm 2.15 A 1200 min-1 2500 min
-1
9000 min
-1
9000 min
-1
9000 min
-1
9000 min
-1
9000 min
-1
9000 min
-1
3400 min
-1
3400 min
-1
6800 min
-1
6800 min
-1
9000 min
-1
9000 min
-1
3400 min
-1
3400 min
-1
6800 min
-1
6800 min
-1
9000 min
-1
9000 min
-1
3400 min
-1
3400 min
-1
6800 min
-1
6800 min
-1
9000 min
-1
9000 min
-1
3400 min
-1
3400 min
-1
6800 min
-1
6800 min
-1
8000 min
-1
8000 min
-1
2800 min
-1
2800 min
-1
0.134 kg cm² 0.156 kg cm² 1.00 kg 1.10 kg
-1
0.134 kg cm² 0.156 kg cm² 1.00 kg 1.10 kg
-1
0.253 kg cm² 0.276 kg cm² 1.30 kg 1.60 kg
-1
0.253 kg cm² 0.276 kg cm² 1.30 kg 1.60 kg
-1
0.373 kg cm² 0.396 kg cm² 1.70 kg 1.90 kg
-1
0.373 kg cm² 0.396 kg cm² 1.70 kg 1.90 kg
-1
0.462 kg cm² 0.541 kg cm² 1.80 kg 2.20 kg
-1
1.670 kg cm² 1.760 kg cm² 2.40 kg 2.60 kg
-1
0.462 kg cm² 0.541 kg cm² 1.80 kg 2.20 kg
-1
1.670 kg cm² 1.760 kg cm² 2.40 kg 2.60 kg
-1
0.462 kg cm² 0.541 kg cm² 1.80 kg 2.20 kg
-1
1.670 kg cm² 1.760 kg cm² 2.40 kg 2.60 kg
-1
0.842 kg cm² 0.921 kg cm² 2.40 kg 2.80 kg
-1
2.050 kg cm² 2.150 kg cm² 3.00 kg 3.30 kg
-1
0.842 kg cm² 0.921 kg cm² 2.40 kg 2.80 kg
-1
2.050 kg cm² 2.150 kg cm² 3.00 kg 3.30 kg
-1
0.842 kg cm² 0.921 kg cm² 2.40 kg 2.80 kg
-1
2.050 kg cm² 2.150 kg cm² 3.00 kg 3.30 kg
-1
1.220 kg cm² 1.460 kg cm² 3.00 kg 3.60 kg
-1
2.440 kg cm² ----. 3.60 kg ---
-1
1.220 kg cm² 1.460 kg cm² 3.00 kg 3.60 kg
-1
2.440 kg cm² --- 3.60 kg ---
-1
1.220 kg cm² 1.460 kg cm² 3.00 kg 3.60 kg
-1
2.440 kg cm² --- 3.60 kg ---
-1
1.080 kg cm² 1.730 kg cm² 2.80 kg 3.60 kg
-1
4.630 kg cm² 5.270 kg cm² 3.80 kg 4.50 kg
-1
1.080 kg cm² 1.730 kg cm² 2.80 kg 3.60 kg
-1
4.630 kg cm² 5.270 kg cm² 3.80 kg 4.50 kg
-1
1.080 kg cm² 1.730 kg cm² 2.80 kg 3.60 kg
-1
4.630 kg cm² 5.270 kg cm² 3.80 kg 4.50 kg
-1
1.970 kg cm² 2.620 kg cm² 3.80 kg 4.70 kg
-1
5.530 kg cm² 6.160 kg cm² 4.90 kg 5.70 kg
2 Version: 2.4 AM8000 and AM8500
Rated speed at rated supply
voltage
without
brake
with
brake
without
brake
with
brake
Drive Technology Documented motors – AM8000 and AM8500
Stand
still
current
230 V AC 400 V AC 480 V AC
AM8tuv-wxyz
Standstill
torque
AM8042-wFyz 4.10 Nm 4.10 A 2800 min-1 5000 min
AM8542-wFyz 4.10 Nm 4.10 A 2800 min-1 5000 min
AM8042-wJyz 4.10 Nm 6.90 A 5000 min-1 8000 min
AM8542-wJyz 4.10 Nm 6.90 A 5000 min-1 8000 min
AM8043-wEyz 5.65 Nm 2.90 A 1200 min-1 2500 min
AM8543-wEyz 5.65 Nm 2.90 A 1200 min-1 2500 min
AM8043-wHyz 5.65 Nm 5.40 A 2700 min-1 5000 min
AM8543-wHyz 5.65 Nm 5.40 A 2700 min-1 5000 min
AM8043-wKyz 5.60 Nm 9.30 A 5000 min-1 8000 min
AM8543-wKyz 5.60 Nm 9.30 A 5000 min-1 8000 min
AM8051-wEyz 4.80 Nm 2.70 A 1400 min-1 2500 min
AM8551-wEyz 4.80 Nm 2.70 A 1400 min-1 2500 min
AM8051-wGyz 4.90 Nm 4.75 A 2700 min-1 5000 min
AM8551-wGyz 4.90 Nm 4.75 A 2700 min-1 5000 min
AM8051-wKyz 4.90 Nm 8.50 A 5000 min-1 8000 min
AM8551-wKyz 4.90 Nm 8.50 A 5000 min-1 8000 min
AM8052-wFyz 8.20 Nm 3.30 A 1100 min-1 2000 min
AM8552-wFyz 8.20 Nm 3.30 A 1100 min-1 2000 min
AM8052-wJyz 8.20 Nm 6.30 A 2200 min-1 4000 min
AM8552-wJyz 8.20 Nm 6.30 A 2200 min-1 4000 min
AM8052-wLyz 8.20 Nm 11.30 A 4000 min-1 7300 min
AM8552-wLyz 8.20 Nm 11.30 A 4000 min-1 7300 min
AM8053-wGyz 11.40 Nm 4.70 A 1100 min-1 2000 min
AM8553-wGyz 11.40 Nm 4.70 A 1100 min-1 2000 min
AM8053-wKyz 11.40 Nm 8.80 A 2200 min-1 4000 min
AM8553-wKyz 11.40 Nm 8.80 A 2200 min-1 4000 min
AM8053-wNyz 11.40 Nm 15.60 A 4000 min-1 7000 min
AM8553-wNyz 11.40 Nm 15.60 A 4000 min-1 7000 min
AM8061-wGyz 12.80 Nm 4.00 A 800 min-1 1500 min
AM8561-wGyz 12.80 Nm 4.00 A 800 min-1 1500 min
AM8061-wJyz 12.80 Nm 7.80 A 1600 min-1 3000 min
AM8561-wJyz 12.80 Nm 7.80 A 1600 min-1 3000 min
AM8061-wMyz 12.80 Nm 13.10 A 2800 min-1 5000 min
AM8561-wMyz 12.80 Nm 13.10 A 2800 min-1 5000 min
AM8062-wJyz 21.10 Nm 6.20 A 800 min-1 1500 min
AM8562-wJyz 21.10 Nm 6.20 A 800 min-1 1500 min
AM8062-wLyz 21.10 Nm 12.40 A 1700 min-1 3000 min
-1
5700 min
-1
5700 min
-1
8000 min
-1
8000 min
-1
2800 min
-1
2800 min
-1
5700 min
-1
5700 min
-1
8000 min
-1
8000 min
-1
3000 min
-1
3000 min
-1
5700 min
-1
5700 min
-1
8000 min
-1
8000 min
-1
2400 min
-1
2400 min
-1
4500 min
-1
4500 min
-1
7500 min
-1
7500 min
-1
2400 min
-1
2400 min
-1
4500 min
-1
4500 min
-1
7000 min
-1
7000 min
-1
1700 min
-1
1700 min
-1
3400 min
-1
3400 min
-1
5000 min
-1
5000 min
-1
1700 min
-1
1700 min
-1
3400 min
Rotor moment of inertia Weight
-1
1.970 kg cm² 2.620 kg cm² 3.80 kg 4.70 kg
-1
5.530 kg cm² 6.160 kg cm² 4.90 kg 5.70 kg
-1
1.970 kg cm² 2.620 kg cm² 3.80 kg 4.70 kg
-1
5.530 kg cm² 6.160 kg cm² 4.90 kg 5.70 kg
-1
2.870 kg cm² 3.520 kg cm² 4.90 kg 5.80 kg
-1
6.430 kg cm² --- 6.00 kg ---
-1
2.870 kg cm² 3.520 kg cm² 4.90 kg 5.80 kg
-1
6.430 kg cm² --- 6.00 kg ---
-1
2.870 kg cm² 3.520 kg cm² 4.90 kg 5.80 kg
-1
6.430 kg cm² --- 6.00 kg ---
-1
2.240 kg cm² 2.900 kg cm² 4.10 kg 4.90 kg
-1
8.740 kg cm² 9.400 kg cm² 5.50 kg 6.30 kg
-1
2.240 kg cm² 2.900 kg cm² 4.10 kg 4.90 kg
-1
8.740 kg cm² 9.400 kg cm² 5.50 kg 6.30 kg
-1
2.240 kg cm² 2.900 kg cm² 4.10 kg 4.90 kg
-1
8.740 kg cm² 9.400 kg cm² 5.50 kg 6.30 kg
-1
4.080 kg cm² 4.740 kg cm² 5.70 kg 6.60 kg
-1
10.600 kg cm² 11.200 kg cm² 7.00 kg 7.90 kg
-1
4.080 kg cm² 4.740 kg cm² 5.70 kg 6.60 kg
-1
10.600 kg cm² 11.200 kg cm² 7.00 kg 7.90 kg
-1
4.080 kg cm² 4.740 kg cm² 5.70 kg 6.60 kg
-1
10.600 kg cm² 11.200 kg cm² 7.00 kg 7.90 kg
-1
5.920 kg cm² 7.040 kg cm² 7.40 kg 8.40 kg
-1
12.500 kg cm² --- 8.80 kg ---
-1
5.920 kg cm² 7.040 kg cm² 7.40 kg 8.40 kg
-1
12.500 kg cm² --- 8.80 kg ---
-1
5.920 kg cm² 7.040 kg cm² 7.40 kg 8.40 kg
-1
12.500 kg cm² --- 8.80 kg ---
-1
11.100 kg cm² 13.400 kg cm² 9.80 kg 11.60 kg
-1
48.200 kg cm² 50.600 kg cm² 13.20 kg 14.80 kg
-1
11.100 kg cm² 13.400 kg cm² 9.80 kg 11.60 kg
-1
48.200 kg cm² 50.600 kg cm² 13.20 kg 14.80 kg
-1
11.100 kg cm² 13.400 kg cm² 9.80 kg 11.60 kg
-1
48.200 kg cm² 50.600 kg cm² 13.20 kg 14.80 kg
-1
20.000 kg cm² 22.300 kg cm² 13.60 kg 15.40 kg
-1
57.100 kg cm² 59.600 kg cm² 17.00 kg 18.70 kg
-1
20.000 kg cm² 22.300 kg cm² 13.60 kg 15.40 kg
AM8000 and AM8500 Version: 2.4 3
Documented motors – AM8000 and AM8500
Rated speed at rated supply
voltage
without
brake
with
brake
without
brake
with
brake
Drive Technology
Stand
still
current
230 V AC 400 V AC 480 V AC
AM8tuv-wxyz
Standstill
torque
AM8562-wLyz 21.10 Nm 12.40 A 1700 min-1 3000 min
AM8062-wPyz 21.10 Nm 20.30 A 2800 min-1 5000 min
AM8562-wPyz 21.10 Nm 20.30 A 2800 min-1 5000 min
AM8063-wKyz 29.00 Nm 8.70 A 800 min-1 1500 min
AM8563-wKyz 29.00 Nm 8.70 A 800 min-1 1500 min
AM8063-wNyz 29.00 Nm 17.20 A 1700 min-1 3000 min
AM8563-wNyz 29.00 Nm 17.20 A 1700 min-1 3000 min
AM8063-wRyz 29.00 Nm 29.50 A 3000 min-1 4000 min
AM8563-wRyz 29.00 Nm 29.50 A 3000 min-1 4000 min
AM8071-wKyz 31.80 Nm 9.60 A 800 min-1 1500 min
AM8071-wNyz 31.80 Nm 17.80 A 1500 min-1 3000 min
AM8071-wRyz 29.00 Nm 28.2 A 3000 min-1 4000 min
AM8072-wLyz 54.60 Nm 11.10 A 500 min-1 1000 min
AM8072-wPyz 54.60 Nm 20.60 A 1000 min-1 2000 min
AM8072-wTyz 50.00 Nm 37.50 A 2000 min-1 3000 min
AM8073-wNyz 72.60 Nm 14.70°A 500 min-1 1000 min
AM8073-wQyz 72.60 Nm 27.90 A 1000 min-1 2000 min
AM8073-wTyz 70.00 Nm 45.60 A 2000 min-1 3000 min
-1
3400 min
-1
5000 min
-1
5000 min
-1
1700 min
-1
1700 min
-1
3400 min
-1
3400 min
-1
4000 min
-1
4000 min
-1
1700 min
-1
3300 min
-1
4500 min
-1
1100 min
-1
2200 min
-1
3300 min
-1
1100 min
-1
2200 min
-1
3300 min
Rotor moment of inertia Weight
-1
57.100 kg cm² 59.600 kg cm² 17.00 kg 18.70 kg
-1
20.000 kg cm² 22.300 kg cm² 13.60 kg 15.40 kg
-1
57.100 kg cm² 59.600 kg cm² 17.00 kg 18.70 kg
-1
29.000 kg cm² 34.900 kg cm² 17.40 kg 20.10 kg
-1
66.100 kg cm² --- 20.90 kg ---
-1
29.000 kg cm² 34.900 kg cm² 17.40 kg 20.10 kg
-1
66.100 kg cm² --- 20.90 kg ---
-1
29.000 kg cm² 34.900 kg cm² 17.40 kg 20.10 kg
-1
66.100 kg cm² --- 20.90 kg ---
-1
49.600 kg cm² 68.300 kg cm² 23.80 kg 29.30 kg
-1
49.600 kg cm² 68.300 kg cm² 23.80 kg 29.30 kg
-1
49.600 kg cm² 68.300 kg cm² 23.80 kg 29.30 kg
-1
92.300 kg cm² 110.90 kg cm² 33.20 kg 38.70 kg
-1
92.300 kg cm² 110.90 kg cm² 33.20 kg 38.70 kg
-1
92.300 kg cm² 110.90 kg cm² 33.20 kg 38.70 kg
-1
134.90 kg cm² 153.60 kg cm² 44.80 kg 50.30 kg
-1
134.90 kg cm² 153.60 kg cm² 44.80 kg 50.30 kg
-1
134.90 kg cm² 153.60 kg cm² 44.80 kg 50.30 kg
4 Version: 2.4 AM8000 and AM8500
Drive Technology Table of contents – AM8000 and AM8500
Chapter Page
Table of contents – AM8000 and AM8500
Documented motors – AM8000 and AM8500 ..................................................................................................... 2
Table of contents – AM8000 and AM8500 .......................................................................................................... 5
1 Foreword ................................................................................................................................................ 7
1.1 Notes on the documentation .......................................................................................................... 7
1.2 Disclaimer ...................................................................................................................................... 7
1.3 Brands ............................................................................................................................................ 7
1.4 Patents ........................................................................................................................................... 7
1.5 Copyright ........................................................................................................................................ 7
1.6 Documentation issue status ........................................................................................................... 7
1.7 Appropriate use .............................................................................................................................. 8
2 Guidelines and Standards ................................................................................................................... 9
2.1 EC declaration of conformity .......................................................................................................... 9
3 Safety .................................................................................................................................................... 10
3.1 General safety instructions .......................................................................................................... 10
3.1.1 Personnel qualification ................................................................................................................. 10
3.1.2 Description of safety symbols ...................................................................................................... 10
3.2 Special safety instructions for AM8000 and AM8500 .................................................................. 11
4 Handling ............................................................................................................................................... 12
4.1 Transport ...................................................................................................................................... 12
4.2 Packaging .................................................................................................................................... 12
4.3 Storage ......................................................................................................................................... 12
4.4 Maintenance / Cleaning ............................................................................................................... 12
4.5 Disposal ....................................................................................................................................... 13
5 Product identification ........................................................................................................................ 14
5.1 AM8000 and AM8500, scope of supply ....................................................................................... 14
5.2 AM8000 and AM8500 nameplate ................................................................................................ 14
5.3 Type key AM8000 and AM8500 ................................................................................................... 14
6 Technical description ........................................................................................................................ 14
6.1 Design of the motors .................................................................................................................... 15
6.2 General technical data ................................................................................................................. 15
6.3 Standard features ......................................................................................................................... 16
6.3.1 Style ............................................................................................................................................. 16
6.3.2 Shaft end, A-side .......................................................................................................................... 16
6.3.3 Flange .......................................................................................................................................... 16
6.3.4 Protection class ............................................................................................................................ 16
6.3.5 Overtemperature protection ......................................................................................................... 16
6.3.6 Insulation material class ............................................................................................................... 16
6.3.7 Vibration class .............................................................................................................................. 17
6.3.8 Vibrations and shocks .................................................................................................................. 17
6.3.9 Connection technology ................................................................................................................ 17
6.3.10 Feedback system ......................................................................................................................... 17
6.3.11 Holding brake ............................................................................................................................... 17
6.3.12 Pole number ................................................................................................................................. 18
6.4 Options ......................................................................................................................................... 18
6.5 Selection criteria ........................................................................................................................... 18
6.6 Transport, assembly and disassembly ......................................................................................... 19
7 Mechanical installation ....................................................................................................................... 20
7.1 Important notes ............................................................................................................................ 20
7.2 Flange mounts ............................................................................................................................. 21
8 Electrical installation ........................................................................................................................... 22
8.1 Important notes ............................................................................................................................ 22
8.2 Connection of motors with pre-assembled cables ....................................................................... 23
8.3 AX5000 connection diagram for motors with OCT and iTec-plug .................................................. 24
8.4 AX5000 connection diagram for motors with OCT-Feedback ..................................................... 25
8.5 AX5000 connection diagram for motors with OCT-Feedback ..................................................... 26
AM8000 and AM8500 Version: 2.4 5
Table of contents – AM8000 and AM8500
8.6 AX5000 connection diagram for motors with OCT-Feedback ..................................................... 27
8.7 AX5000 connection diagram for motors with resolver and yTec-plug ............................................ 28
8.8 AX5000 connection diagram for motors with resolver ................................................................. 29
8.9 AX5000 connection diagram for motors with resolver ................................................................. 30
8.10 AX5000 connection diagram for motors with resolver ................................................................. 31
8.11 AX5000 connection diagram for motors with resolver ................................................................. 32
8.12 AX5000 connection diagram for motors with Hiperface ............................................................... 33
9 Commissioning .................................................................................................................................... 34
9.1 Important notes ............................................................................................................................ 34
9.2 Guide for commissioning.............................................................................................................. 34
9.3 Troubleshooting ........................................................................................................................... 34
10 Technical data ...................................................................................................................................... 36
10.1 AM801x ........................................................................................................................................ 37
10.1.1 Dimensional drawing AM801x ..................................................................................................... 38
10.1.2 Radial / axial forces at the shaft end ............................................................................................ 38
10.1.3 Characteristic torque / speed curves ........................................................................................... 38
10.2 AM802x ........................................................................................................................................ 39
10.2.1 Dimensional drawing AM802x ..................................................................................................... 40
10.2.2 Radial / axial forces at the shaft end ............................................................................................ 40
10.2.3 Characteristic torque / speed curves ........................................................................................... 40
10.3 AM803x and AM853x ................................................................................................................... 41
10.3.1 Dimensional drawing AM803x and AM853x ................................................................................ 42
10.3.2 Radial / axial forces at the shaft end ............................................................................................ 42
10.3.3 Characteristic torque / speed curves ........................................................................................... 42
10.4 AM804x and AM854x ................................................................................................................... 43
10.4.1 Dimensional drawing AM804x and AM854x ................................................................................ 44
10.4.2 Radial / axial forces at the shaft end ............................................................................................ 44
10.4.3 Characteristic torque / speed curves ........................................................................................... 44
10.5 AM805x and AM855x ................................................................................................................... 45
10.5.1 Dimensional drawing AM805x and AM855x ................................................................................ 46
10.5.2 Dimensional drawing AM805x-9000 and AM855x-9000 (Flange compatible to AM3x5x) ......... 46
10.5.3 Radial / axial forces at the shaft end ............................................................................................ 47
10.5.4 Characteristic torque / speed curves ........................................................................................... 47
10.6 AM806x and AM856x ................................................................................................................... 48
10.6.1 Dimensional drawing AM806x and AM856x ................................................................................ 49
10.6.2 Dimensional drawing AM8063 and AM8563 with R-Winding ...................................................... 49
10.6.3 Radial / axial forces at the shaft end ............................................................................................ 50
10.6.4 Characteristic torque / speed curves ........................................................................................... 50
10.7 AM807x ........................................................................................................................................ 51
10.7.1 Dimensional drawing AM807x ..................................................................................................... 52
10.7.2 Radial / axial forces at the shaft end ............................................................................................ 53
10.7.3 Characteristic torque / speed curves ........................................................................................... 53
11 Appendix ............................................................................................................................................. 54
11.1 Support and Service ..................................................................................................................... 54
11.2 Beckhoff's branch offices and representatives ............................................................................ 54
11.3 Beckhoff headquarters ................................................................................................................. 54
11.3.1 Beckhoff Support .......................................................................................................................... 54
11.3.2 Beckhoff Service .......................................................................................................................... 54
Drive Technology
6 Version: 2.4 AM8000 and AM8500
Ausgabe
Bemerkung
2.4
Graphic resolution adjusted
2.3
Chapter update
10.1; 10.1.1; 10.1.2
2.2
Chapter update
6.6
2.1
General update (Series AM8500 added)
Drive Technology 1 Foreword
1 Foreword
1.1 Notes on the documentation
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components. The "General safety instructions" and "Special
safety instructions for AM8000 and AM8500" sections are also essential.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Danger for persons, the environment or equipment
The motors are operated in the drive system in conjunction with Beckhoff servo drives. Please
CAUTION
1.2 Disclaimer
This documentation has been prepared with care. The products described are, however, constantly under
development.
For this reason, the documentation may not always have been fully checked for consistency with the
performance data, standards or other characteristics described.
If it should contain technical or editorial errors, we reserve the right to make changes at any time and without
notice.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
observe the entire documentation which consists of:
− AM8000 and AM8500 documentation (this manual)
− Complete documentation (online and paper) for Beckhoff servo drives available at
www.beckhoff.com.
− Complete machine documentation (provided by the machine manufacturer)
1.3 Brands
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE® and XFC® are registered and licensed
brand names of Beckhoff Automation GmbH & Co. KG.
The use by third parties of other brand names or trademarks contained in this documentation may lead to an
infringement of the rights of the respective trademark owner.
1.4 Patents
The TwinCAT technology is patent protected, in particular by the following applications and patents:
EP0851348, US6167425 with the corresponding applications and registrations in various other countries.
1.5 Copyright
© Beckhoff Automation GmbH.
The copying, distribution and utilisation of this document as well as the communication of its contents to others
without express authorisation is prohibited.
Offenders shall be held liable for damages. All rights conferred by patent grant or registration of a utility model
or registered design are reserved.
1.6 Documentation issue status
2.1; 3.2; 4.2; 4.4; 5.2; 5.3; 6.3.2; 6.3.3; 6.3.4; 6.3.5; 6.3.12; 10.2; 10.3; 10.4; 10.5; 10.6; 10.7
New chapter
6.3.5; 6.3.11; 10.5.1; 10.6; 10.7
New chapter
AM8000 and AM8500 Version: 2.4 7
1 Foreword
2.0
Not published
1.2
Chapter update
6.3.8
1.1
Chapter update
8.2.1.1; 8.3; 8.4; 8.5; 8.6
1.0
First issue
drive system.
10.7.1
New chapter
Drive Technology
1.7 Appropriate use
Synchronous servomotors of the AM8000 and AM8500 series are designed as drives for handling equipment,
textile machines, machine tools, packaging machines and similar machines with demanding requirements in
terms of dynamics. The motors of the AM8000 and AM8500 series are exclusively intended for speed- and/or
torque-controlled operation via digital servo drives from Beckhoff.
The thermal protection contact incorporated in the motor windings must be analysed and monitored.
Caution – Risk of injury!
Electronic equipment is not fail-safe. The machine manufacturer is responsible for ensuring that
WARNING
The servomotors from the AM8000 and AM8500 series are exclusively designed for installation as components
in electrical systems or machines and may only be operated as integrated components of the system or
machine.
The motors may only be operated under the ambient conditions defined in this documentation.
the connected motors and the machine are brought into a safe state in the event of a fault in the
8 Version: 2.4 AM8000 and AM8500
conformity of the complete machine or system.
Drive Technology 2 Guidelines and Standards
2 Guidelines and Standards
Danger for persons
Servomotors of the AM8000 and AM8500 series are not classified as products within the
CAUTION
2.1 EC declaration of conformity
We,
Beckhoff Automation GmbH & Co. KG
Hülshorstweg 20
33415 Verl
Germany
hereby declare, under our sole responsibility, that the product range
motor series AM8000
(types AM801x, AM802x, AM803x, AM804x, AM805x, AM806x, AM807x)
motor series AM8500
(types AM853x, AM854x, AM855x, AM856x)
complies with following relevant regulations:
− EC Directive 2004/108/EC
Electromagnetic compatibility
Applied harmonised standard EN 61800-3
− EC Directive 2006/95/EC
Electrical equipment designed for use within certain voltage limits
Applied harmonised standard EN 61800-5-1
Attachment of the CE marking: 2012
Issued by: Management
H. Beckhoff
Verl, 25.05.2012
meaning of the EC Machinery Directive. Operation of the servomotors in machines or systems is
only permitted once the machine or system manufacturers has provided evidence of EC
AM8000 and AM8500 Version: 2.4 9
3 Safety
DANGER
and health of persons.
WARNING
health of persons.
CAUTION
persons.
Attention
environment or equipment.
Note
This symbol indicates important information regarding UL certification.
Drive Technology
3 Safety
3.1 General safety instructions
3.1.1 Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
3.1.2 Description of safety symbols
The following safety symbols and associated safety instructions are used in this document. These safety
instructions must be read and followed.
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the life
Caution – Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
Damage to the environment or devices!
Failure to follow the safety instructions associated with this symbol can lead to damage to the
Tip or pointer
This symbol indicates information that contributes to better understanding.
UL note
10 Version: 2.4 AM8000 and AM8500
Drive Technology 3 Safety
3.2 Special safety instructions for AM8000 and AM8500
The safety instructions are designed to avert danger and must be followed during installation, commissioning,
production, troubleshooting, maintenance and trial or test assemblies.
The servomotors of the AM8000 and AM8500 series are not designed for stand-alone operation and are always
installed in a machine or system. After installation the additional documentation and safety instructions provided
by the machine manufacturer must be read and followed.
Serious risk of injury through high electrical voltage!
• Never open the servomotor when it is live. The measured voltage between terminals U, V
WARNING
and W must have dropped below 50 V. Opening the device would invalidate any warranty
and liability claims against Beckhoff Automation GmbH.
• Negligent, improper handling of the servomotor and bypassing of the safety devices can lead
to personal injury or death through electric shock.
• Ensure that the protective conductor is connected properly.
• The machine manufacturer must prepare a hazard analysis for the machine, and must take
appropriate measures to ensure that unexpected movements cannot lead to injury to
persons or to material damage.
• Power leads may be live, even if the motor is not running. Never undo the electrical
connections to the motor when it is live. Under unfavourable conditions arcing may occur,
resulting in injury and damage to contacts.
WARNING
Attention
• Disconnect the servomotor from the servo drive and secure it against reconnection before
working on electrical parts with a voltage > 50 V.
• The DC link voltage of the servo drive may exceed 890 V
. Wait until the DC link capacitors
DC
are discharged before touching live terminals. The measured voltage between terminals DC+
and DC- (X02) must have dropped below 50 V
DC
.
Serious risk of injury through hot surfaces!
• The surface temperature may exceed 100 °C, resulting in a risk of burns.
• Avoid touching the housing during or shortly after operation.
• Leave the servomotor to cool down for at least 15 minutes after it is switched off.
• Use a thermometer to check whether the surface has cooled down sufficiently.
Danger for persons
• Carefully read this manual before using the servomotor thoroughly, paying particular
attention to the safety instructions. In the event of any uncertainties please notify your sales
office immediately and refrain from working on the servomotor.
• Only well trained, qualified electricians with sound knowledge of drive equipment may work
on the device.
• During installation it is essential to ensure that the specified ventilation clearances and
climatic conditions are adhered to. Further information can be found in the "Technical data"
and "Mechanical installation" sections.
• If a servomotor is installed in a machine it must not be commissioned until proof of
compliance of the machine with the latest version of the EC Machinery Directive has been
provided. This includes all relevant harmonised standards and regulations required for
implementation of this Directive in national legislation.
AM8000 and AM8500 Version: 2.4 11
4 Handling
AM801x
10
AM802x
10
AM803x and AM853x
6
AM804x and AM854x
6
AM805x and AM855x
5
AM806x and AM856x
2
AM807x
1
Attention
Drive Technology
4 Handling
4.1 Transport
• Climate category: 2K3 according to EN 60721
• Transport temperature: -25 °C - +70 °C, max. fluctuation 20 K/hour
• Transport humidity: relative humidity 5% - 95%, non-condensing
• The servomotor may only be transported by qualified personnel and in the manufacturer's original recyclable
packaging.
• Avoid hard impacts, particularly at the shaft end.
• If the packaging is damaged, check the motor for visible damage. Inform the transport company and, if
necessary, the manufacturer.
4.2 Packaging
• Cardboard packaging
Motor type Max. stacking height
4.3 Storage
• Climate category 2K3 according to EN 60721
• Storage temperature: -25 °C - +70 °C, max. fluctuation 20 K/hour
• Air humidity: relative humidity 5% - 95%, non-condensing
• Max. stacking height: see table Packaging
• Storage time: without limitation
• Store only in the manufacturer’s original recyclable packaging
4.4 Maintenance / Cleaning
• Maintenance and cleaning only by qualified personnel.
• The ball bearings have a grease filling with a service life of 30,000 hours under normal operating conditions.
The bearings should be replaced after 30,000 hours of operation under rated conditions.
• Check the motor for bearing noise every 2,500 operating hours or once per year. If any noises are heard,
stop the operation of the motor. The bearings must be replaced.
• In motors with optional shaft seal ring the ring must be lubricated every 5,000 hours. We recommend
“Mobilgrease
• Opening the motor invalidates the warranty.
TM
FM 222 lubricant” from Fa. Mobil.
• Clean the housing with isopropanol or similar.
12 Version: 2.4 AM8000 and AM8500
Destruction of the servomotor
Never immerse or spray the servomotor.
Drive Technology 4 Handling
4.5 Disposal
• In accordance with the WEEE 2002/96/EC Directives we take old devices and accessories back for
professional disposal, provided the transport costs are taken over by the sender. Please send the devices
to:
Beckhoff Automation GmbH & Co. KG
Hülshorstweg 20
33415 Verl
Germany
AM8000 and AM8500 Version: 2.4 13
5 Product identification
BECKHOFF
AM8062-0P01-0000
M0
ThCl
Nm
F
IP54 Made in Germany
SN .
File E355768 TOTALLY ENCLOSED
Flange size
7 = 194 mm
Construction
Winding type
S = special winding
Shaft
3 sealing ring – feather key groove *)
AM80 6 2 – 0 P 0 1 – 0000
Servomotor type
Thermo contact type
Standstill torque
Protection class
Serial number
Brake
1 24 V holding brake
Connection
Feedback unit
4 Hyperface Multiturn (only AM807x)
Variants
(only for AM805x and AM855x)
Standstill current
Rated voltage
Nominal speed
Rated output
Insulation class
Brake type
Certification USA / CAN
*) not for AM801x
5 Product identification
5.1 AM8000 and AM8500, scope of supply
Please check that the delivery includes the following items:
• Motor from the AM8000 or AM8500 series
• Leaflet (short info)
5.2 AM8000 and AM8500 nameplate
Drive Technology
I0
UN
nN
PN
Arms
Vrms
rpm
kW
Thermo
Brake
5.3 Type key AM8000 and AM8500
1 = 40 mm
2 = 58 mm
3 = 72 mm
4 = 87 mm
5 = 104 mm
6 = 142 mm
length
1
2
3
0 rotatable angular connectors
0 standard
1 special
9 flange compatible to AM3x5x
0 none brake
0 resolver, 2-pole *)
1 OCT Singleturn
2 OCT Multiturn
3 Hyperface Singleturn (only AM807x)
A…Z
0 smooth shaft
1 feather key groove
2 sealing ring – smooth shaft *)
14 Version: 2.4 AM8000 and AM8500
3K3 according to EN 60721
+5 - +40 °C for site altitudes up to 1000 m amsl
above 40 °C and encapsulated installation of the motors.
95% relative humidity, non-condensing
For site altitudes above 1000 m amsl and 40 °C
reduction of 10K / 1000m
≥30.000 operating hours
→ see Section 10
→ see Section 4
Drive Technology 6 Technical description
6 Technical description
6.1 Design of the motors
The synchronous servomotors of the AM8000 and AM8500 series are brushless three-phase motors for
demanding servo-applications. In conjunction with our digital servo drives they are particularly suitable for
positioning tasks in industrial robots, machine tools, transfer lines etc. with demanding requirements in terms of
dynamics and stability.
The servomotors are equipped with permanent magnets in the rotor. This advanced neodymium magnetic
material makes a significant contribution to the motors' exceptional dynamic properties. A three-phase winding
is housed in the stator, and this is powered by the servo drive. The motor has no brushes, the commutation
being implemented electronically in the servo drive.
The winding temperature is measured with a KTY 84.130 PTC silicon sensor and monitored in the servo drive.
The motors are available with or without built-in holding brake. The brake cannot be retrofitted.
The motors have a matt black powder coating (RAL 7016). The finish is not resistant against solvents (e.g.
trichlorethylene, thinners or similar).
6.2 General technical data
Climate category
Ambient temperature
(at rated values)
Permissible humidity
(at rated values)
Power derating
(currents and torques)
Ball bearing service life
Technical data
Storage and transport data
It is vital to consult our applications department for ambient temperatures
6% at 2000 m amsl
17% at 3000m amsl
30% at 4000m amsl
55% at 5000m amsl
No derating for site altitudes above 1000 m amsl with temperature
AM8000 and AM8500 Version: 2.4 15
6 Technical description
Attention
removed from shaft when motor is mounted according to IM V3.
Drive Technology
6.3 Standard features
6.3.1 Style
The basic style for the AM8000 and AM8500 synchronous servomotors is IM B5 according to DIN EN 60034-7.
IM B 5 (B5) IM V 3 (V3) IM V 1 (V1)
The permitted mounting positions are specified in the technical data.
Motor damage
To avoid liquid entry damaging the motor, fluids (i.e. used for cleaning purposes) must be
6.3.2 Shaft end, A-side
Load transmission occurs force locked (zero-play) with a clutch on the cylindric end of the shaft A or optionally
by keyed connection with feather key groove according to DIN 6885. The lifecycle of the bearings is 30.000
operating hours.
Radial force
If the motors drive via pinions or toothed belts, then high radial forces will occur. The permissible values at the
shaft end, depending on the speed, may be read from the diagrams in the Section 10. Please use the force
calculation program “Beckhoff AM8000-Motors Radial forces, life cycle” available from our website for exact
calculation of the radial forces.
Axial force
Axial forces arise when assembling pinions or pulleys on the shaft and using angular gearheads, for example.
Please use the force calculation program “Beckhoff AM8000-Motors Radial forces, life cycle” available from our
website for exact calculation of the radial forces.
Coupling
Double-coned collets, possibly in association with metal bellows couplings, have proven themselves as
excellent, zero backlash coupling elements.
6.3.3 Flange
Flange dimensions according to IEC standard, fit j6 (h7 at AM801x), accuracy according to DIN 42955
Tolerance class: N
6.3.4 Protection class
Standard version - housing IP65 (IP54 at AM801x)
Standard version - shaft feedthrough IP54
Shaft feedthrough with shaft sealing ring IP65
6.3.5 Overtemperature protection
The standard version of each motor (not AM801x) is fitted with a KTY 84.130.
Provided our preassembled motor cable is used, the KTY is integrated into the monitoring system of the digital
servo amplifiers. Please configure the servo drive such that a motor temperature warning is issued at 100 °C
and the motor is switched off at 140 °C.
6.3.6 Insulation material class
The motors conform to insulation material class F according to IEC 60085 (UL 1446 class F).
16 Version: 2.4 AM8000 and AM8500
<= 1800
90
23
> 1800
65
16
Feedbacksystem
Impulse per
rotation
System accuracy
Comment
OCT, Singleturn
OCT, Multiturn
33554432
± 120 Angle sec.
ca. 0,03°
Standard:
AM801x – AM8x6x
Hyperface
Standard:
AM807x
Resolver
16384
± 120 Angle sec.
ca. 0,17°
Option
Note
different system is not possible.
WARNING
without a remanent torque!
Note
fit one at a later date.
Drive Technology 6 Technical description
6.3.7 Vibration class
The motors are made to vibration class A according to DIN EN 60034-14. For a speed range of 600-3600 rpm
and a shaft centre height between 54 - 97 mm, this means that the actual value of the permitted vibration
severity is 1.6 mm/s.
Speed [rpm] Max. rel. vibration
Max. run-out [µm]
displacement [µm]
6.3.8 Vibrations and shocks
OCT, singleturn and multiturn
Vibration according to EN 60068-2-6 50 g / 10…2000 Hz
Shocks according to EN 60068-2-27 100 g / 6 ms
6.3.9 Connection technology
The motors are fitted with rotatable, angular connectors for the power supply and the feedback signals (only
resolver).
The mating connectors are not included in the scope of supply. We can supply preassembled feedback (only
resolver) and power cables.
6.3.10 Feedback system
Feedback exchange
The feedback system installed can only be replaced with an identical system. Retrofitting a
6.3.11 Holding brake
Serious risk of injury!
The holding brake is not personal safety. If the brake is released then the rotor can be moved
The motors are optionally available with an in-built holding brake. The permanent magnet brake blocks the rotor
in de-energised state. The holding brakes are designed as standstill brakes and are not suited for repeated
operational braking.
The holding brakes can be controlled directly by the servo drive (no personal safety!). The brake voltage is then
switched off in the servo drive — no additional wiring is required.
If the holding brake is not controlled directly by the servo drive, additional circuitry (e.g. varistor) is required.
Consult our applications department beforehand.
The maximum number of brake cycles is 10 million.
Motor length
The motor length depends on the built-in holding brake, among other factors. It is not possible to
AM8000 and AM8500 Version: 2.4 17
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