Beckhoff AG2210-LP050 MF 1, AG2210-LP090 MF 1, AG2210-LP050 MF 2, AG2210-LP090 MF 2, AG2210-LP120 MF 1 Operation Manual
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Operation Manual
Planetary gear unit AG2210-+LPxxx
Version:
Date:
1.6
2017-07-26
Table of contents
Table of contents
1 Foreword ...................................................................................................................................................5
1.1 Notes on the documentation..............................................................................................................5
1.2 Documentation issue status ..............................................................................................................6
1.3 Intended use .....................................................................................................................................6
2 Guidelines and Standards .......................................................................................................................7
3 Safety..........................................................................................................................................................8
3.1 Safety instructions .............................................................................................................................8
3.2 Special safety instructions .................................................................................................................9
4 Handling ..................................................................................................................................................11
4.1 Transport ........................................................................................................................................11
4.2 Packaging .......................................................................................................................................11
4.3 Storage ...........................................................................................................................................11
4.4 Maintenance / Cleaning ..................................................................................................................12
4.4.1 Maintenance schedule .................................................................................................... 12
4.4.2 Maintenance tasks .......................................................................................................... 12
4.4.3 Commissioning after maintenance ................................................................................. 12
4.4.4 Notes on the lubricant used ............................................................................................ 13
4.5 Disposal...........................................................................................................................................13
5 Product identification .............................................................................................................................14
5.1 AG2210-LP scope of supply ...........................................................................................................14
5.2 Name plate AG2210-LP .................................................................................................................14
5.3 Type key AG2210-LP .....................................................................................................................14
6 Technical description .............................................................................................................................15
6.1 Gear unit configuration ...................................................................................................................15
6.2 Overview of gear components LP ..................................................................................................15
6.3 General technical data ....................................................................................................................15
6.4 Transport, assembly and disassembly ...........................................................................................15
7 Mechanical installation ..........................................................................................................................16
7.1 Important notes ...............................................................................................................................16
7.2 Mounting the motor on the gear unit ...............................................................................................17
7.3 Mounting the gear unit at the machine ...........................................................................................18
7.3.1 Fittings on the output side ............................................................................................... 18
8 Technical data .........................................................................................................................................19
8.1 LP050 MF 1 and MF 2.....................................................................................................................19
8.1.1 Dimensional drawing LP050 MF 1 and MF 2 .................................................................. 20
8.2 LP070 MF 1 and MF 2.....................................................................................................................21
8.2.1 Dimensional drawing LP070 MF1 and MF 2 ................................................................... 23
8.3 LP090 MF 1 and MF 2.....................................................................................................................24
8.3.1 Dimensional drawing LP090 MF1 and MF 2 ................................................................... 25
8.4 LP120 MF 1 and MF 2.....................................................................................................................26
8.4.1 Dimensional drawing LP120 MF 1 and MF 2 .................................................................. 28
8.5 LP155 MF 1 and MF 2.....................................................................................................................29
Planetary gear unit AG2210-+LPxxx 3Version: 1.6
Table of contents
8.5.1 Dimensional drawing LP155 MF 1 and MF 2 .................................................................. 30
9 Commissioning .......................................................................................................................................31
9.1 Important notes................................................................................................................................31
9.2 Guide for commissioning the gear units ..........................................................................................32
9.3 Troubleshooting ..............................................................................................................................33
10 Decommissioning ...................................................................................................................................34
11 Support and Service................................................................................................................................35
Planetary gear unit AG2210-+LPxxx4 Version: 1.6
Foreword
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Planetary gear unit AG2210-+LPxxx 5Version: 1.6
Foreword
1.2 Documentation issue status
Version Comment
1.6 Chapter update:
Disposal 4.5, Important notes 9.1; Guide for commissioning of the gear units 9.2
1.5 Chapter update:
1.0 Foreword; 3.0 Safety
1.4 Chapter update:
11.2; 13.1
Deleted chapters:
9.0; 10.0; 11.0; 12.0
1.3 Chapter update:
8.1; 8.2; 8.3; 8.4; 8.5; 12.1; 12.2; 12.3; 12.4; 12.5; 12.6; 12.7
1.2 Chapter update:
7.2; 11.3.1; Layout revision
1.1 General revision
1.0 First edition
1.3 Intended use
The gear unit is used for transforming torques and speeds. It is suitable for all industrial applications that are
not covered by Article 2 of EC Directive 2002/95/EC (restriction of the use of certain hazardous substances
in electrical and electronic equipment).
The gear unit must not be operated in potentially explosive atmospheres. In food processing applications,
the gear unit may only be used beside or below the food area.
The gear unit is intended for mounting on motors that:
• match type B5 (if different, please contact our service department);
• have a radial and axial run-out tolerance of at least "N" according to DIN 42955;
• have a smooth shaft.
NOTE
Damage from improper use
Any use exceeding the maximum permissible speeds, torques and temperature is considered improper and
is therefore not permitted.
Planetary gear unit AG2210-+LPxxx6 Version: 1.6
Guidelines and Standards
2 Guidelines and Standards
In addition to the safety instructions mentioned in this manual, the general statutory and other rules and
regulations for the prevention of accidents (e.g. personal protective equipment) and for environmental
protection must be followed.
CAUTION
Personal injuries!
The gear units are not products under the terms of the EC Machinery Directive. Operation of the gear units
in machines or systems is only permitted once the machine or system manufacturers has provided evidence of CE conformity of the complete machine or system.
Planetary gear unit AG2210-+LPxxx 7Version: 1.6
Safety
3 Safety
3.1 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the life and health of
persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to persons.
NOTE
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the environment or
equipment.
Tip or pointer
This symbol indicates information that contributes to better understanding.
UL pointer
This symbol indicates important information about the UL-compliant.
Planetary gear unit AG2210-+LPxxx8 Version: 1.6
3.2 Special safety instructions
The safety instructions are designed to avert danger and must be followed during installation,
commissioning, production, troubleshooting, maintenance and trial or test assemblies.
The gear units of the AG2210 series are not designed for stand-alone operation and must always be
installed in a machine or system. After installation the additional documentation and safety instructions
provided by the machine manufacturer must be read and followed.
CAUTION
Personal injuries
• Carefully read this manual before using the gear unit thoroughly, paying particular attention to the safety
instructions. In the event of any uncertainties please notify your sales office immediately and refrain from
working on the gear unit.
• Only trained, qualified personnel with good knowledge of drive technology may work on this gear unit.
• If a gear unit is installed in a machine it must not be commissioned until proof of compliance of the machine with the latest version of the EC Machinery Directive has been provided. This includes all relevant
harmonized standards and regulations required for implementation of this Directive in national legislation.
WARNING
Safety
Serious risk of injury through hot surfaces!
• The surface temperature may exceed 50 °C, resulting in a risk of burns.
• Avoid touching the housing during or shortly after operation.
• Allow the gear unit to cool down for at least 15 minutes after switching off.
• Use a thermometer to check whether the surface has cooled down sufficiently.
WARNING
Objects flung out by rotating components can cause serious injuries.
• Remove any items and tools in the vicinity of the gear unit before starting up the unit.
• Remove/secure the feather key (if present), if the gear unit is operated without attachments on the output/drive side.
WARNING
Rotating components on the gear unit can pull in parts of the body and cause serious injury or death.
• When the gear unit is running, keep sufficient distance to rotating machine parts.
• During assembly and maintenance work, secure the machine against restarting and unintentional movements (such as uncontrolled lowering of lifting axes).
WARNING
A damaged gear unit can lead to accidents with risk of injury.
• Do not operate a gear unit that has been overloaded due to incorrect operation or a machine crash.
• Replace affected gear units, even if no external damage is visible.
NOTE
Loose or overloaded screw connections can damage the gear unit.
• Install and check all screw connections for which tightening torques are specified, using a calibrated
torque wrench.
Planetary gear unit AG2210-+LPxxx 9Version: 1.6
Safety
WARNING
Lubricants are flammable.
• Do not use a water jet for extinguishing flames.
• Suitable extinguishing media are powder, foam, water spray or carbon dioxide.
• Follow the safety instructions of the lubricant manufacturer.
CAUTION
Solvents and lubricants can cause skin irritations.
• Avoid direct skin contact.
NOTE
Solvents and lubricants can pollute soil and water.
• Cleaning solvents and lubricants must be used and disposed of properly.
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4 Handling
4.1 Transport
• No special mode of transport is prescribed for the gear unit.
• Only by qualified personnel
• Only in the manufacturer's original packaging
• For weights refer to the Beckhoff website.
• Avoid shocks.
• Temperature: 0 °C to +40 °C
• If the packaging is damaged check the gear unit and any accessories for visible damage. Inform the
transport company and, if necessary, the manufacturer.
WARNING
Suspended loads may fall and cause serious injury or death.
• Never stand under suspended loads.
• Secure the gear unit with suitable fastenings (e.g. straps) prior to transport.
Handling
NOTE
Hard impacts, e.g. due to falling or dropping, may damage the gear unit.
• Use only lifting gear and load handling devices with sufficient load-bearing capacity.
• Do not exceed the permitted lifting weight.
• Set the gear unit down slowly.
4.2 Packaging
• Recyclable cardboard with inserts
• Dispose of the packaging materials at designated disposal sites.
Observe the relevant national disposal regulations
4.3 Storage
• The gear units must not be stored outdoors. The storage space must be adequately ventilated and dry.
• The gear units may only be stored in the original recyclable manufacturer's packaging.
• The gear units may only be stored in a horizontal position.
• Storage temperature: 0 °C to +40 °C in the original packaging
• Storage time: 2 years max.
Planetary gear unit AG2210-+LPxxx 11Version: 1.6
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