Beckhoff AG2210-LP050 MF 1, AG2210-LP090 MF 1, AG2210-LP050 MF 2, AG2210-LP090 MF 2, AG2210-LP120 MF 1 Operation Manual
...
Operation Manual
Planetary gear unit AG2210-+LPxxx
Version:
Date:
1.6
2017-07-26
Table of contents
Table of contents
1 Foreword ...................................................................................................................................................5
1.1 Notes on the documentation..............................................................................................................5
1.2 Documentation issue status ..............................................................................................................6
1.3 Intended use .....................................................................................................................................6
2 Guidelines and Standards .......................................................................................................................7
3 Safety..........................................................................................................................................................8
3.1 Safety instructions .............................................................................................................................8
3.2 Special safety instructions .................................................................................................................9
4 Handling ..................................................................................................................................................11
4.1 Transport ........................................................................................................................................11
4.2 Packaging .......................................................................................................................................11
4.3 Storage ...........................................................................................................................................11
4.4 Maintenance / Cleaning ..................................................................................................................12
4.4.1 Maintenance schedule .................................................................................................... 12
4.4.2 Maintenance tasks .......................................................................................................... 12
4.4.3 Commissioning after maintenance ................................................................................. 12
4.4.4 Notes on the lubricant used ............................................................................................ 13
4.5 Disposal...........................................................................................................................................13
5 Product identification .............................................................................................................................14
5.1 AG2210-LP scope of supply ...........................................................................................................14
5.2 Name plate AG2210-LP .................................................................................................................14
5.3 Type key AG2210-LP .....................................................................................................................14
6 Technical description .............................................................................................................................15
6.1 Gear unit configuration ...................................................................................................................15
6.2 Overview of gear components LP ..................................................................................................15
6.3 General technical data ....................................................................................................................15
6.4 Transport, assembly and disassembly ...........................................................................................15
7 Mechanical installation ..........................................................................................................................16
7.1 Important notes ...............................................................................................................................16
7.2 Mounting the motor on the gear unit ...............................................................................................17
7.3 Mounting the gear unit at the machine ...........................................................................................18
7.3.1 Fittings on the output side ............................................................................................... 18
8 Technical data .........................................................................................................................................19
8.1 LP050 MF 1 and MF 2.....................................................................................................................19
8.1.1 Dimensional drawing LP050 MF 1 and MF 2 .................................................................. 20
8.2 LP070 MF 1 and MF 2.....................................................................................................................21
8.2.1 Dimensional drawing LP070 MF1 and MF 2 ................................................................... 23
8.3 LP090 MF 1 and MF 2.....................................................................................................................24
8.3.1 Dimensional drawing LP090 MF1 and MF 2 ................................................................... 25
8.4 LP120 MF 1 and MF 2.....................................................................................................................26
8.4.1 Dimensional drawing LP120 MF 1 and MF 2 .................................................................. 28
8.5 LP155 MF 1 and MF 2.....................................................................................................................29
Planetary gear unit AG2210-+LPxxx 3Version: 1.6
Table of contents
8.5.1 Dimensional drawing LP155 MF 1 and MF 2 .................................................................. 30
9 Commissioning .......................................................................................................................................31
9.1 Important notes................................................................................................................................31
9.2 Guide for commissioning the gear units ..........................................................................................32
9.3 Troubleshooting ..............................................................................................................................33
10 Decommissioning ...................................................................................................................................34
11 Support and Service................................................................................................................................35
Planetary gear unit AG2210-+LPxxx4 Version: 1.6
Foreword
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.
Planetary gear unit AG2210-+LPxxx 5Version: 1.6
Foreword
1.2 Documentation issue status
Version Comment
1.6 Chapter update:
Disposal 4.5, Important notes 9.1; Guide for commissioning of the gear units 9.2
1.5 Chapter update:
1.0 Foreword; 3.0 Safety
1.4 Chapter update:
11.2; 13.1
Deleted chapters:
9.0; 10.0; 11.0; 12.0
1.3 Chapter update:
8.1; 8.2; 8.3; 8.4; 8.5; 12.1; 12.2; 12.3; 12.4; 12.5; 12.6; 12.7
1.2 Chapter update:
7.2; 11.3.1; Layout revision
1.1 General revision
1.0 First edition
1.3 Intended use
The gear unit is used for transforming torques and speeds. It is suitable for all industrial applications that are
not covered by Article 2 of EC Directive 2002/95/EC (restriction of the use of certain hazardous substances
in electrical and electronic equipment).
The gear unit must not be operated in potentially explosive atmospheres. In food processing applications,
the gear unit may only be used beside or below the food area.
The gear unit is intended for mounting on motors that:
• match type B5 (if different, please contact our service department);
• have a radial and axial run-out tolerance of at least "N" according to DIN 42955;
• have a smooth shaft.
NOTE
Damage from improper use
Any use exceeding the maximum permissible speeds, torques and temperature is considered improper and
is therefore not permitted.
Planetary gear unit AG2210-+LPxxx6 Version: 1.6
Guidelines and Standards
2 Guidelines and Standards
In addition to the safety instructions mentioned in this manual, the general statutory and other rules and
regulations for the prevention of accidents (e.g. personal protective equipment) and for environmental
protection must be followed.
CAUTION
Personal injuries!
The gear units are not products under the terms of the EC Machinery Directive. Operation of the gear units
in machines or systems is only permitted once the machine or system manufacturers has provided evidence of CE conformity of the complete machine or system.
Planetary gear unit AG2210-+LPxxx 7Version: 1.6
Safety
3 Safety
3.1 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the life and health of
persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to persons.
NOTE
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the environment or
equipment.
Tip or pointer
This symbol indicates information that contributes to better understanding.
UL pointer
This symbol indicates important information about the UL-compliant.
Planetary gear unit AG2210-+LPxxx8 Version: 1.6
3.2 Special safety instructions
The safety instructions are designed to avert danger and must be followed during installation,
commissioning, production, troubleshooting, maintenance and trial or test assemblies.
The gear units of the AG2210 series are not designed for stand-alone operation and must always be
installed in a machine or system. After installation the additional documentation and safety instructions
provided by the machine manufacturer must be read and followed.
CAUTION
Personal injuries
• Carefully read this manual before using the gear unit thoroughly, paying particular attention to the safety
instructions. In the event of any uncertainties please notify your sales office immediately and refrain from
working on the gear unit.
• Only trained, qualified personnel with good knowledge of drive technology may work on this gear unit.
• If a gear unit is installed in a machine it must not be commissioned until proof of compliance of the machine with the latest version of the EC Machinery Directive has been provided. This includes all relevant
harmonized standards and regulations required for implementation of this Directive in national legislation.
WARNING
Safety
Serious risk of injury through hot surfaces!
• The surface temperature may exceed 50 °C, resulting in a risk of burns.
• Avoid touching the housing during or shortly after operation.
• Allow the gear unit to cool down for at least 15 minutes after switching off.
• Use a thermometer to check whether the surface has cooled down sufficiently.
WARNING
Objects flung out by rotating components can cause serious injuries.
• Remove any items and tools in the vicinity of the gear unit before starting up the unit.
• Remove/secure the feather key (if present), if the gear unit is operated without attachments on the output/drive side.
WARNING
Rotating components on the gear unit can pull in parts of the body and cause serious injury or death.
• When the gear unit is running, keep sufficient distance to rotating machine parts.
• During assembly and maintenance work, secure the machine against restarting and unintentional movements (such as uncontrolled lowering of lifting axes).
WARNING
A damaged gear unit can lead to accidents with risk of injury.
• Do not operate a gear unit that has been overloaded due to incorrect operation or a machine crash.
• Replace affected gear units, even if no external damage is visible.
NOTE
Loose or overloaded screw connections can damage the gear unit.
• Install and check all screw connections for which tightening torques are specified, using a calibrated
torque wrench.
Planetary gear unit AG2210-+LPxxx 9Version: 1.6
Safety
WARNING
Lubricants are flammable.
• Do not use a water jet for extinguishing flames.
• Suitable extinguishing media are powder, foam, water spray or carbon dioxide.
• Follow the safety instructions of the lubricant manufacturer.
CAUTION
Solvents and lubricants can cause skin irritations.
• Avoid direct skin contact.
NOTE
Solvents and lubricants can pollute soil and water.
• Cleaning solvents and lubricants must be used and disposed of properly.
Planetary gear unit AG2210-+LPxxx10 Version: 1.6
4 Handling
4.1 Transport
• No special mode of transport is prescribed for the gear unit.
• Only by qualified personnel
• Only in the manufacturer's original packaging
• For weights refer to the Beckhoff website.
• Avoid shocks.
• Temperature: 0 °C to +40 °C
• If the packaging is damaged check the gear unit and any accessories for visible damage. Inform the
transport company and, if necessary, the manufacturer.
WARNING
Suspended loads may fall and cause serious injury or death.
• Never stand under suspended loads.
• Secure the gear unit with suitable fastenings (e.g. straps) prior to transport.
Handling
NOTE
Hard impacts, e.g. due to falling or dropping, may damage the gear unit.
• Use only lifting gear and load handling devices with sufficient load-bearing capacity.
• Do not exceed the permitted lifting weight.
• Set the gear unit down slowly.
4.2 Packaging
• Recyclable cardboard with inserts
• Dispose of the packaging materials at designated disposal sites.
Observe the relevant national disposal regulations
4.3 Storage
• The gear units must not be stored outdoors. The storage space must be adequately ventilated and dry.
• The gear units may only be stored in the original recyclable manufacturer's packaging.
• The gear units may only be stored in a horizontal position.
• Storage temperature: 0 °C to +40 °C in the original packaging
• Storage time: 2 years max.
Planetary gear unit AG2210-+LPxxx 11Version: 1.6
Handling
4.4 Maintenance / Cleaning
4.4.1 Maintenance schedule
Maintenance tasks During commis-
sioning
Visual inspection X X X
Check the tightening torques X X X
After 500 hours
of operation or
3 months
Every 3 months Annually
4.4.2 Maintenance tasks
4.4.2.1 Visual inspection
• Check the entire gear unit for external damage.
• The radial shaft-sealing rings are wear parts. Therefore, check the gear unit for leaks during each
visual inspection.
◦ For further general information on radial shaft-sealing rings please refer to the website of our
partner http://www.simrit.de.
◦ In the installation position, check that no foreign media (e.g. oil) accumulate on the drive shaft.
4.4.2.2 Check the tightening torques
• Check the tightening torque of the fastening screws on the gear housing.
◦ The specified tightening torques can be found in Section 7 "Mechanical installation".
• Check the tightening torque of the set screws on the motor mounting.
◦ The specified tightening torques can be found in Section 7 "Mechanical installation".
4.4.3 Commissioning after maintenance
• Clean the gear unit externally.
• Attach all safety devices.
• Perform a test run before releasing the gear unit again for operation.
Planetary gear unit AG2210-+LPxxx12 Version: 1.6
4.4.4 Notes on the lubricant used
Lubricant used
All gear units are lubricated for life at the factory with a lithium soap grease based on mineral oil or
a food-grade synthetic grease (hydrocarbon oil, aluminum complex soap) (see name plate). All
bearings are lubricated for life at the factory.
Further information on the lubricants is available directly from the manufacturer:
Standard lubricants Lubricants for the food industry (USDA-H1 regis-
Castrol Industrie GmbH, Mönchengladbach
Phone: + 49 2161 909-30
Klüber Lubrication München KG, München
Phone: + 49 89 7876-0
Handling
tered)
www.castrol.com
www.klueber.com
4.5 Disposal
National regulations
Observe the relevant national disposal regulations.
Supplementary information on replacing the adapter plate and disassembly and disposal of the gear unit is
available from our service department.
• The device should be disposed of by a certified disposal company. Addresses can be obtained from
our service department.
• Metal parts can be sent for metal recycling.
In accordance with the WEEE 2012/19/EU directives we take old devices and accessories for professional
disposal, if the transport costs are paid by the consignor. Pack the equipment bearing the words "for
disposal" to:
Beckhoff Automation GmbH & Co. KG
Hülshorstweg 20
33415 Verl
Planetary gear unit AG2210-+LPxxx 13Version: 1.6
Product identification
5 Product identification
5.1 AG2210-LP scope of supply
• Check the completeness of the delivery against the delivery note.
• Missing parts or damage should be reported immediately in writing to the carrier, the insurance
company and / or Beckhoff Automation.
5.2 Name plate AG2210-LP
5.3 Type key AG2210-LP
Planetary gear unit AG2210-+LPxxx14 Version: 1.6
Technical description
6 Technical description
6.1 Gear unit configuration
The devices of the AG2210 - LPxxx series are single- or multi-stage, low-backlash planetary gear units. They
can be used in any installation position. All gear units are manufactured in version "M" (motor mounting) as
standard. The design of the output shaft bearings ensures that high breakdown torques and axial forces can
be absorbed. The motor can be centered via the bearing socket (not via the adapter plate). This avoids radial
distortion of the motor. Various motors can be adapted via an adapter plate and spacer sleeve.
6.2 Overview of gear components LP
Gear components
A Gear housing
B Output shaft
C Adapter plate
6.3 General technical data
The maximum permissible speeds and torques can be found in our catalog or on our website at
http://www.beckhoff.de.
6.4 Transport, assembly and disassembly
No special mode of transport is prescribed for the gear unit.
Planetary gear unit AG2210-+LPxxx 15Version: 1.6
Mechanical installation
7 Mechanical installation
7.1 Important notes
CAUTION
Damage to persons and devices
Observe the general and special safety instructions.
The gear unit can be used in any gear unit.
NOTE
Assembly sequence
Always follow the assembly sequence described below in order to avoid damage.
The fastening screws are not included and must be provided by the customer. Pertinent information can be
found in the individual assembly steps.
NOTE
Compressed air may damage gear unit seals.
Do not use compressed air for cleaning the gear unit.
NOTE
In rare cases, leaks ("sweating") may occur at the drive in gear units with grease lubrication (see name plate).
• To avoid "sweating", we recommend sealing the areas between
ð adapter plate and drive housing (gear unit) and
ð adapter plate and motor
ð with a surface seal adhesive (e.g. Loctite® 573 or 574).
• For further information please contact our customer service.
Clean the following components with a clean, lint-free cloth and a grease-dissolving, non-aggressive
cleaning agent:
• all surfaces in contact with adjacent components
• Centering
• the motor shaft
• the internal diameter of the socket
• the spacer sleeve inside and outside
In addition, check the contact surfaces for damage and foreign particles.
Planetary gear unit AG2210-+LPxxx16 Version: 1.6
7.2 Mounting the motor on the gear unit
The standard delivery of a gear unit does not include a motor.
If a motor is included, it is already installed (no assembly required).
NOTE
Observe the safety instructions
• Observe the information and safety instructions of the motor manufacturer.
• Observe the safety and processing instructions for the threadlocker.
Procedure:
• Mount the motor in vertical direction, if possible.
• If the motor shaft has a feather key, remove it.
Insert a half wedge, if recommended by the
manufacturer.
• Turn the socket (A) until the set screw (B) is accessible via the
mounting hole.
• Push the motor shaft into the socket of the gear unit.
The maximum permitted axial loads must not be
exceeded.
The motor shaft must slide easily. If this is not the case,
the set screw should be loosened further.
For grooved shafts (H) the slot of the spacer sleeve (F)
must be in line with the groove of the motor shaft and at
right angles with the set screw (B).
There must be no gap between the motor (C) and the
adapter plate (D)
Mechanical installation
• Coat the four screws (E) with a threadlocker (e.g. Loctite 243).
• Attach the motor (C) to the adapter plate (D) with the four screws (E).
• Tighten the set screw (B) of the socket (A).
• Push the enclosed sealing plug into the mounting hole (I) of the adapter plate (D) up to the end stop.
AG2210 Internal socket diam-
eter (standard / large)
[mm]
050 11 / 14 3 5.6 45
070 16 / 19 4 14 80
090 24 / 28 5 23 100
120 32 / 38 6 45 150
155, singlestage
155, doublestage
42 8 78 180
32 / 38 6 45 150
Width across flats
of the set screw
(B)
[mm]
Tightening torque
[Nm]
Max. axial force
[N]
Planetary gear unit AG2210-+LPxxx 17Version: 1.6
Mechanical installation
7.3 Mounting the gear unit at the machine
Assembly sequence
Before proceeding with the assembly, decide whether to install the attachments on the drive side
first, or the gear unit to the machine first.
Procedure:
The gear housing features four threaded holes for connection with your
machine.
• Thoroughly clean the drive shaft, centering and contact surface.
Screws must be provided by the customer. The specified screw sizes
and tightening torques can be found in the following table.
• Coat the four screws with a threadlocker (e.g. Loctite 243).
• Attach the gear unit to the machine with the four mounting screws
through the screw holes.
Install the gear unit such that the name plate remains
readable.
Do not use washers or toothed washers
Gear size AG2210 Pitch circle Ø [mm] Screw size /
Strength class
050 44 M4 / 12.9 4.55
070 62 M5 / 12.9 9.0
090 80 M6 / 12.9 15.4
120 108 M8 / 12.9 37.3
155 140 M10 / 12.9 73.4
Tightening torque
[Nm]
7.3.1 Fittings on the output side
NOTE
Distortions during mounting can damage the gear unit.
• Mount gearwheels and toothed belt pulleys on the output shaft without using force.
• Never use a reaming or hitting action during mounting.
• Use only suitable tools and equipment for the installation.
• During fitting or shrink-fitting of a toothed gear onto the output shaft, ensure that the maximum permitted
static axial forces for the output bearing are not exceeded.
Table1: Maximum permissible static axial forces at static load rating (s0) = 1.8 and radial load (Fr) = 0
050 070 090 120 155
F
[N] 1800 4300 5100 11300 18500
a max
Planetary gear unit AG2210-+LPxxx18 Version: 1.6
Technical data
8 Technical data
8.1 LP050 MF 1 and MF 2
LP50 1-stage 2-stage
Ratio 4 5 7 10 16 20 25 35 40 50 70 100
Maximum acceleration torque
(max. 1000 cycles per hour) [T2B]
Nominal output torque
(at n1N) [T2N]
Emergency stop torque1) [T
] Nm 26
2NOT
Nominal input speed [n1N] min
Max. continuous speed [n
Average no-load running torque2) [T
] min
1Max
012
Torsional backlash [jT]
(arcmin)
Torsional rigidity [C
(arcmin)
]
t12
Max. axial force [F2A] N 700 700
Max. radial force [F2R] N 650 650
Efficiency at full load % 97 95
Service Life [Lh] h > 20.000
Weight incl. adapter plate [m] kg 0,75 0,95
Noise level
(At n1=3000 rpm without load) [L
PA]
Max. permissible housing
temperature
Ambient temperature °C - 15 to + 40
Lubrication Lubricated for life
Paint Grey RAL 7016
Direction of rotation Motor and gearhead same direction
Type of protection IP 64
Nm 13 14 13 13 14 13 14 13
Nm 6 6,5 6 6 6,5 6 6,5 6
-1
-1
4000
8000
] Nm 0,05
Standard ≤ 10 Standard ≤ 13
1,5 1,2 0,9 1,5 1,2 1,5 1,2 0,9
dB < 62
°C + 90
LP50 1-stage 2-stage
Ratio 4 5 7 10 16 20 25 35 40 50 70 100
Mass moment of in-
3)
ertia
B 11 J1kgcm² 0,05
C 14 J1kgcm² 0,2
Clamping hub
diameter (mm)
1)
(Permissible 1000 times during the life span of the gear reducer)
2)
(at n1=3000 rpm and 20°C gearhead temperature )
3)
(referring to the drive)
Planetary gear unit AG2210-+LPxxx 19Version: 1.6
Technical data
8.1.1 Dimensional drawing LP050 MF 1 and MF 2
Planetary gear unit AG2210-+LPxxx20 Version: 1.6
Technical data
8.2 LP070 MF 1 and MF 2
LP70 1-stage
Ratio 3 4 5 7 10
Maximum acceleration torque
(max. 1000 cycles per hour) [T2B]
Nominal output torque
(at n1N) [T2N]
Emergency stop torque1) [T
] Nm 65 75 75 75 75
2NOT
Nominal input speed [n1N] min
Max. continuous speed [n
Average no-load running torque2) [T
] min
1Max
] Nm 0,30 0,25 0,20 0,15 0,15
012
Torsional backlash [jT]
(arcmin)
Torsional rigidity [C
(arcmin)
]
t12
Max. axial force [F2A] N 1550
Max. radial force [F2R] N 1450
Efficiency at full load % 97
Service Life [Lh] h > 20.000
Weight incl. adapter plate [m] kg 2
Noise level
(At n1=3000 rpm without load) [L
PA]
Max. permissible housing
temperature
Ambient temperature °C - 15 to + 40
Lubrication Lubricated for life
Paint Grey RAL 7016
Direction of rotation Motor and gearhead same direction
Type of protection IP 64
Nm 55 42 40 40 37
Nm 29 22 21 21 19
-1
-1
3700
6000
Standard ≤ 8
4,0 4,0 3,3 3,3 2,8
dB < 64
°C + 90
LP70 2-stage
Ratio 9 12 15 16 20 25 30 35 40 50 70 100
Maximum acceleration torque
Nm 55 55 55 42 42 40 55 40 42 40 40 37
(max. 1000 cycles per hour) [T2B]
Nominal output torque
Nm 29 29 29 22 21 21 22 21 22 21 21 19
(at n1N) [T2N]
Emergency stop torque1) [T
Nominal input speed [n1N] min
Max. continuous speed [n
Average no-load running torque2) [T
Torsional backlash [jT]
] Nm 75 75 75 75 75 75 75 75 75 75 75 75
2NOT
] min
1Max
] Nm 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,15 0,10
012
-1
-1
3700
6000
Standard ≤ 10
(arcmin)
Torsional rigidity [C
(arcmin)
]
t12
4,0 4,0 4,0 4,0 4,0 3,3 4,0 3,3 4,0 3,3 3,3 2,8
Max. axial force [F2A] N 1550
Max. radial force [F2R] N 1450
Efficiency at full load % 97
Service Life [Lh] h > 20.000
Weight incl. adapter plate [m] kg 2
Noise level
(At n1=3000 rpm without load) [L
Max. permissible housing
PA]
dB < 64
°C + 90
temperature
Ambient temperature °C - 15 to + 40
Lubrication Lubricated for life
Paint Grey RAL 7016
Direction of rotation Motor and gearhead same direction
Type of protection IP 64
Planetary gear unit AG2210-+LPxxx 21Version: 1.6
Technical data
LP70 1-stage 2-stage
Ratio 3 4 5 7 10 9 12 15 16 20 25 30 35 40 50 70 100
Mass moment
of inertia
Clamping hub
diameter (mm)
1)
2)
3)
3)
(Permissible 1000 times during the life span of the gear reducer)
(at n1=3000 rpm and 20°C gearhead temperature )
(referring to the drive)
D 16 J1kgcm² 0,3 0,2 0,2
E 19 J1kgcm² 0,6 0,5 0,5
Planetary gear unit AG2210-+LPxxx22 Version: 1.6
8.2.1 Dimensional drawing LP070 MF1 and MF 2
Technical data
Planetary gear unit AG2210-+LPxxx 23Version: 1.6
Technical data
8.3 LP090 MF 1 and MF 2
LP90 1-stage 2-stage
Ratio 3 4 5 7 10 9 12 15 16 20 25 30 35 40 50 70 100
Maximum acceleration torque
(max. 1000 cycles per hour) [T2B]
Nominal output torque
(at n1N) [T2N]
Emergency stop torque1) [T
2NOT
Nominal input speed [n1N] min
Max. continuous speed [n
1Max
Average no-load running torque
[T
]
012
Torsional backlash [jT]
(arcmin)
Torsional rigidity [C
(arcmin)
]
t12
Max. axial force [F2A] N 1900
Max. radial force [F2R] N 2400
Efficiency at full load % 97 95
Service Life [Lh] h > 20.000
Weight incl. adapter plate [m] kg 4,0 5,0
Noise level
(At n1=3000 rpm without load)
[L
PA]
Max. permissible housing
temperature
Ambient temperature °C - 15 to + 40
Lubrication Lubricated for life
Paint Grey RAL 7016
Direction of rotation Motor and gearhead same direction
Type of protection IP 64
Nm 125 115 100 90 125 115 100 125 100 115 100 90
Nm 63 58 50 45 63 58 58 50 63 50 58 50 45
] Nm 185 190 190
-
1
] min
-
1
2)
Nm 0,6 0,6 0,5 0,4 0,4 0,3
3400
6000
Standard < 8 Standard < 10
12,0 9,5 8,5 12,0 9,5 12,0 9,5 12,0 9,5 8,5
dB < 66
°C + 90
LP90 1-stage 2-stage
Ratio 3 4 5 7 10 9 12 15 16 20 25 30 35 40 50 70 100
Mass moment
of inertia
3)
Clamping hub
G 24 J1kgcm² 1,9 1,7 1,6 1,5 1,4 1,5 1,6 1,5 1,4 1,5 1,4
H 28 J1kgcm² 2,2 2,0 1,9 1,8 1,7 1,8 1,9 1,8 1,7 1,8 1,7
diameter (mm)
1)
(Permissible 1000 times during the life span of the gear reducer)
2)
(at n1=3000 rpm and 20°C gearhead temperature )
3)
(referring to the drive)
Planetary gear unit AG2210-+LPxxx24 Version: 1.6
8.3.1 Dimensional drawing LP090 MF1 and MF 2
Technical data
Planetary gear unit AG2210-+LPxxx 25Version: 1.6
Technical data
8.4 LP120 MF 1 and MF 2
LP120 1-stage
Ratio 3 4 5 7 10
Maximum acceleration torque
(max. 1000 cycles per hour) [T2B]
Nominal output torque
(at n1N) [T2N]
Emergency stop torque1) [T
] Nm 400 480 480 480 480
2NOT
Nominal input speed [n1N] min
Max. continuous speed [n
Average no-load running torque2) [T
] min
1Max
] Nm 1,1 1,0 0,9 0,8 0,8
012
Torsional backlash [jT]
(arcmin)
Torsional rigidity [C
(arcmin)
]
t12
Max. axial force [F2A] N 4000
Max. radial force [F2R] N 4600
Efficiency at full load % 97
Service Life [Lh] h > 20.000
Weight incl. adapter plate [m] kg 8,6
Noise level
(At n1=3000 rpm without load) [L
PA]
Max. permissible housing
temperature
Ambient temperature °C - 15 to + 40
Lubrication Lubricated for life
Paint Grey RAL 7016
Direction of rotation Motor and gearhead same direction
Type of protection IP 64
Nm 305 305 250 250 220
Nm 155 155 125 125 110
-1
-1
2600
4800
Standard ≤ 8
30 30 25 25 22
dB < 68
°C + 90
LP120 2-stage
Ratio 9 12 15 16 20 25 28 30 40 50 70 100
Maximum acceleration torque
Nm 305 305 305 305 305 250 305 305 305 250 250 220
(max. 1000 cycles per hour) [T2B]
Nominal output torque
Nm 155 155 155 155 155 125 155 155 155 125 125 110
(at n1N) [T2N]
Emergency stop torque1) [T
Nominal input speed [n1N] min
Max. continuous speed [n
Average no-load running torque2) [T
Torsional backlash [jT]
] Nm 480
2NOT
] min
1Max
] Nm 0,6 0,6 0,6 0,6 0,5 0,5 0,5 0,4 0,5 0,4 0,4 0,4
012
-1
-1
2600
4800
Standard ≤ 10
(arcmin)
Torsional rigidity [C
(arcmin)
]
t12
30 30 30 30 30 25 30 30 30 25 25 22
Max. axial force [F2A] N 4000
Max. radial force [F2R] N 4600
Efficiency at full load % 95
Service Life [Lh] h > 20.000
Weight incl. adapter plate [m] kg 11
Noise level
(At n1=3000 rpm without load) [L
Max. permissible housing
PA]
dB < 68
°C + 90
temperature
Ambient temperature °C - 15 to + 40
Lubrication Lubricated for life
Paint Grey RAL 7016
Direction of rotation Motor and gearhead same direction
Type of protection IP 64
Planetary gear unit AG2210-+LPxxx26 Version: 1.6
Technical data
LP120 1-stage 2-stage
Ratio 3 4 5 7 10 9 12 15 16 20 25 28 30 40 50 70 100
Mass moment
of inertia
Clamping hub
diameter (mm)
1)
2)
3)
3)
(Permissible 1000 times during the life span of the gear reducer)
(at n1=3000 rpm and 20°C gearhead temperature )
(referring to the drive)
I 32 J1kgcm² 7,2 6,1 5,6 5,2 5,1 5,4 5,5 5,3 5,3 5,0
K 38 J1kgcm² 8,1 6,9 6,4 6,1 5,9 6,2 6,4 6,2 5,9
Planetary gear unit AG2210-+LPxxx 27Version: 1.6
Technical data
8.4.1 Dimensional drawing LP120 MF 1 and MF 2
Planetary gear unit AG2210-+LPxxx28 Version: 1.6
Technical data
8.5 LP155 MF 1 and MF 2
LP155 1-stage 2-stage
Ratio 5 10 25 50 100
Maximum acceleration torque
(max. 1000 cycles per hour) [T2B]
Nominal output torque
(at n1N) [T2N]
Emergency stop torque1) [T
] Nm 1000 1000 1000 1000 1000
2NOT
Nominal input speed [n1N] min
Max. continuous speed [n
Average no-load running torque2) [T
] min
1Max
] Nm 2,8 2,5 1,0 0,8 0,7
012
Torsional backlash [jT]
(arcmin)
Torsional rigidity [C
(arcmin)
]
t12
Max. axial force [F2A] N 6000
Max. radial force [F2R] N 7500
Efficiency at full load % 97 95
Service Life [Lh] h > 20.000
Weight incl. adapter plate [m] kg 17 21
Noise level
(At n1=3000 rpm without load) [L
PA]
Max. permissible housing
temperature
Ambient temperature °C - 15 to + 40
Lubrication Lubricated for life
Paint Grey RAL 7016
Direction of rotation Motor and gearhead same direction
Type of protection IP 64
Nm 500 400 500 500 400
Nm 350 200 350 350 200
-1
2000 2000 2000 2000 2000
-1
3600 3600 3600 3600 3600
Standard ≤ 8 (1-stage) / 10 (2-stage)
55 44 55 55 44
dB < 69
°C + 90
LP155 1-stage 2-stage
Ratio 5 10 25 50 100
Mass moment of inertia
Clamping hub
diameter (mm)
1)
(Permissible 1000 times during the life span of the gear reducer)
2)
(at n1=3000 rpm and 20°C gearhead temperature )
3)
(referring to the drive)
3)
L 42 J
I 32 J
K 38 J
kgcm² 17 16 - - -
1
kgcm² - - 5,4 5,0 5,0
1
kgcm² - - 6,3 5,9 5,9
1
Planetary gear unit AG2210-+LPxxx 29Version: 1.6
Technical data
8.5.1 Dimensional drawing LP155 MF 1 and MF 2
Planetary gear unit AG2210-+LPxxx30 Version: 1.6
9 Commissioning
9.1 Important notes
CAUTION
Damage to persons and devices
• Read up on the general and special safety instructions before starting the work.
NOTE
Improper operation may result in damage to the gear unit.
• Please ensure that
ð the ambient temperature is not below -15 °C and not above +40 °C, and
ð the operating temperature does not exceed +90 °C.
• Avoid icing, which can damage the seals.
• For other operating conditions please contact our customer service.
• Only use the gear unit up to its maximum limits (see Section "General technical data").
• Only use the gear unit in a clean, dust-free and dry environment.
Commissioning
DANGER
Serious risk of injury!
• Only specialist personnel with extensive knowledge in the areas of electrical engineering / drive technology are allowed to install and commission the equipment.
• Check that all live connection points are protected against accidental contact. Dangerous voltages can
occur, up to 875 VDC.
• Due to the DC link capacitors, the DC link contacts "ZK+ and ZK- (DC+ and DC-)" and "RB+ and RB-"
may be subject to dangerous voltages exceeding 875 VDC, even after the servo drive was disconnected
from the mains supply. Wait 5 minutes for the AX5101 - AX5125 and AX520x; 15 minutes for the
AX5140/AX5160/AX5172; 30 minutes for the AX5190/AX5191; 45 minutes for the AX5192/AX5193 after
disconnecting, and measure the voltage at the DC links "ZK+ and ZK- (DC+ and DC-)". The device is
safe once the voltage has fallen below 50 V.
• The surface temperature of the motor can exceed 90 °C in operation. Check (measure) the temperature
of the motor. Wait until the motor has cooled down below 40 °C before touching it.
• Make sure that, even if the drive starts to move unintentionally, no danger can result for personnel or
machinery.
NOTE
Overloading of the gear!
With motor / gear combinations can in case of failure (mechanical blockage of the power train) due to high
ratio, the gear will be overloaded.
To prevent this, make sure that the motor rated torque and the motor peak torque is limited in the
servo drive.
Example:
• Motor rated torque / motor peak torque: 1 Nm / 5 Nm
• Gear rated torque / gear peak torque: 15 Nm / 24 Nm
• Gear ratio: i = 10
• The motor rated torque is not limited. The motor peak torque is limited to 2,4 Nm.
Planetary gear unit AG2210-+LPxxx 31Version: 1.6
Commissioning
9.2 Guide for commissioning the gear units
The procedure for commissioning is described as an example.
A different method may be appropriate or necessary, depending on the application of the equipment.
• Check the assembly and alignment of the motor and the gear unit.
• Check the drive components such as clutch, gear unit, belt pulley and gear unit for correct seating and
setting (observe the permissible radial and axial forces).
• Check the wiring and connections at the motor, servo drive and gear unit. Check that the earthing is
correct.
• Test the function of the holding brake, if used. (Apply 24VDC, the brake must release).
• Check whether the rotor of the motor revolves freely (release the brake, if necessary). Listen out for
grinding noises from the motor and the gear unit.
• Check that all the required measures against accidental contact with live and moving parts have been
carried out.
• Carry out any further checks which are specifically required for your system.
• Now commission the drive according to the commissioning instructions for the servo drive.
• In multi-axis systems, individually commission each drive unit (servo drive/motor(s)).
• During the installation and commissioning look out for chips or similar contaminants that may penetrate
into the gear unit. Keep the work area clean and protect the gear unit from foreign objects. Penetration
of dirt reduces the service life of the gear unit.
Destruction of the gear unit due to maximal engine torque!
Before commissioning, check that your configured max. engine torque does not destroy the gear
unit. For further information, please refer to chapter 9.1: "Important notes [}31]".
Planetary gear unit AG2210-+LPxxx32 Version: 1.6
Commissioning
9.3 Troubleshooting
NOTE
Changed operating behavior
A change in operating behavior may indicate existing damage of the gear unit or result in damage to the
gear unit.
• Do not recommission the gear unit until the fault has been rectified.
CAUTION
Personal injuries
Troubleshooting may only be performed by trained personnel.
Error Possible cause Remedy
Increased operating temperature The gear unit is not suitable for the
purpose.
Motor heats up the gear unit. Check the wiring of the motor.
Ambient temperature too high. Ensure adequate cooling.
Increased operating noises Distorted motor mounting Contact our service department.
Bearing damage
Gear tooth damage
Toothed belt tension too high
Lubricant loss Lubricant quantity too high Wipe off the leaking lubricant and
Leaks Contact our service department.
Check the technical data.
Ensure adequate cooling.
Change the motor.
continue to monitor the gear unit.
Lubricant discharge should stop
after a short time.
Planetary gear unit AG2210-+LPxxx 33Version: 1.6
Decommissioning
10 Decommissioning
CAUTION
Damage to persons and devices
• Read up on the general and special safety instructions before starting the work.
Planetary gear unit AG2210-+LPxxx34 Version: 1.6
Support and Service
11 Support and Service
Beckhoff and their partners around the world offer comprehensive support and service, making available fast
and competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff's branch offices and representatives
Please contact your Beckhoff branch office or representative for local support and service on Beckhoff
products!
The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet
pages:
http://www.beckhoff.com
You will also find further documentation for Beckhoff components there.
Beckhoff Headquarters
Beckhoff Automation GmbH & Co. KG
Huelshorstweg 20
33415 Verl
Germany
Phone: +49(0)5246/963-0
Fax: +49(0)5246/963-198
e-mail: info@beckhoff.com
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:
• support
• design, programming and commissioning of complex automation systems
• and extensive training program for Beckhoff system components
Hotline: +49(0)5246/963-157
Fax: +49(0)5246/963-9157
e-mail: support@beckhoff.com
Beckhoff Service
The Beckhoff Service Center supports you in all matters of after-sales service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline: +49(0)5246/963-460
Fax: +49(0)5246/963-479
e-mail: service@beckhoff.com
Planetary gear unit AG2210-+LPxxx 35Version: 1.6
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