b maxx BM4400
Table of contents
Loading...
38WA
POWER CONVERSION EQUIPMENT
Compact manual
Language English
Translation
Document No. 5.06014.02
Part No. 397361
Status 24.05.2011
LISTED
E 5.06014.02
b maXX®
BM4400,
BM4600,
BM4700
Read the manual before starting any work!
Title Compact manual
Product b maXX® BM4400, BM4600, BM4700
Version 5.06014.02
Article number 397361
Status 24.05.2011
Copyright These instructions may be copied by the owner in any
quantity but only for internal use. For other purposes these
operating instructions and extracts thereof must not be
copied or reproduced.
Use and disclosure of infor mation contained in these instructions are not permitted.
Designations and c ompany marks contained in these instructions may b e bran d name s, t he use of wh ich b y thir d
parties for their own purposes may violate the rights of the
holders.
Obligatory These instructions are part of the equipment/machine.
These instructions must be ava ilable to th e ope rator at all
times and must be in a legible condition. If the equipment/
machine is sol d or moved to a differen t location these in
structions must be pas sed on by the owner tog ether with
the equipment/machine.
After any sale of the equipme nt/machine thi s original and
all copies must be handed over to the buyer. After disposal
or any other end of use this original and all copies must be
destroyed.
-
When the present instructions are handed over, corresponding sets of instructions of a previous version are automatically inv alidated. Please notice that s pecifications/
data/information are current values according to the
printing date. These statements are not legally binding
according to the measu rement, computation and calcula
tions.
Baumüller Nürnberg GmbH reserves the right, in developing its products fur ther, to cha nge the technical specifica tions and the handli ng of the products co ncerned without
prior notice.
No liability can be accepted concerning the correctness of
the instructions unl ess otherwis e specified in the General
Conditions of Sale and Delivery.
Manufacturer Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
D-90482 Nürnberg
Germany
Tel. +49 9 11 54 32 - 0 Fax: +49 9 11 54 32 - 1 30
www.baumueller.de
-
Table of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Copyright and trade mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Fundamental safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 Legal information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Description of the devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 Marking of the device - type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Connection diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Requirements to the executing personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Preconditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.5 Executing commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.1 Enable signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2 Switch-on frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3 Display elements - LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3.1 Operating condition (H1, H2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3.2 Current limit (H3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.3.3 Error (H4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.3.4 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8 Error detection and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.1 Error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.2.1 Reset errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8.2.2 Error parameters - error messages (error list) - error reactions . . . . . . . . . . . . . . . . 64
8.2.3 Parameter description – warnings (warning bit list). . . . . . . . . . . . . . . . . . . . . . . . . . 87
Table of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Revision survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
3
of 94
Table of co ntents
4
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
1
1INTRODUCTION
This short instruction serves as an assistance for the mounting of the devices of the series
b
maXX® BM4400, BM4600, BM4700 with the type designation BM44XX - XXX -
XX2XX[Ryy] in a switching cabinet.
Please, take all info rmation for system confi guration with b maXX® BM4400, BM4600,
BM4700 from the manual b
This short instruction does not replace the safety instruction nor the manual, but it rather
requires knowledge o f the safe ty instruc tion (do cument no. 5 .04021) a nd of the m anual
b
maXX® BM4400, BM4600, BM4700 (document no. 5.04043) from the user.
In the packing the Safety Instructions are enclosed. The manual is to be found on the enclosed documentation DVD in the packing.
Documents also can be found in the internet under www.baumueller.de in the area Downloads.
maXX® BM4400, BM4600, BM4700.
1.1 Copyright and trade mark
b maXX
HIPERFACE
®
®
is a registered trade mark of Baumüller Nürnberg GmbH
is a registered trade mark of SICK/Stegmann
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
5
of 94
1.1
Copyright and trade mark
6
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
2.1 Legal information
This manual is addressed to technical qualified personnel, who is specifically skilled and
who is thoroughly familiar with all warnings and maintenance procedures.
The user is responsibl e for the ex ec uti on of se rvi ce and co mmi ss i oning ac co rd in g to t he
safety notes of the prevailing standards and other relevant national and local instructions
concerning conductor dimensioning and protection, grounding, disconnector, overcurrent
protection and so on.
For damages, which re sult from the mountin g or from the conne ction, the one is li able,
who has carried out the mounting or the installation.
2
2FUNDAMENTAL SAFETY
INSTRUCTIONS
WARNING
The following may occur, if you disregard these safety notes:
m serious personal injury
m death
All persons, who work with this device, must know and regard the safety notes and the safety
instructions in this manual.
Apart from this, any and all per sons who wo rk on this de vice must addi tional ly know and regard to all regulations and instructions, that are valid at the location.
WARNING
The following may occur, if you disregard these safety notes:
m serious personal injury m death
The danger is: electricity.
Knowledge of manual and of safety instructions.
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
7
of 94
2.1
Legal information
8
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
3DESCRIPTION OF THE DEVICES
3.1 Marking of the device - type key
On the type plate (label) you will find, besides others, the type key of the device.
3
Figure 1: Position of type key label
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
9
of 94
3.1
Marking of the device - type key
The type key has the form: BM4XXX - XX X - XXXX X [Ryy ] - XX. Dir ect ly beh in d the typ e
key is the desi gn c ode ( -XXX X - X - XX X - X XX ). The des ig n c od e co n tai ns in form a tio n,
which only is important to Baumüller Nürnberg GmbH.
That’s why in the following table only the type key is explained.
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Device generation
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Type
4: Vector controller with and without encoder feedback (closed loop / open loop)
5: for M-controller oder V-controller developed devices,
see manual 5.05022
6: Vector controller like 4, but optimzed for max. peak current
7: Vector controller like 4, but optimzed for max. nominal current
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Size of cabinet
1 to 7 (from cabinet size 1 there are two different wide versions)
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Current grading (output rated current)
0 to 6 (current value is dependent on the cabinet size), see appendix D
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Cooling type
S: air-cooled with air supply and with air outlet in the control cabinet
A: air-cooled with air supply and with air outlet outside the control cabinet
Z: water-cooled with water cooler in the control cabinet
F: water-cooled with water cooler outside the control cabinet
C: (cold plate) cooling via mounting wall of the control cabinet
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Mains type
T: TN- or TT-mains
I: IT-mains and ’grounded delta’
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Safety relay
0: no module
1: Module with one relay and high power current contacts
2: Module with two relays and high power current contacts
3: Module with one relay and low current contacts
4: Module with two relays and low current contacts
5: Module with one relay and all current contacts
6: Module with two relays and all current contacts
BM4XXX - XXX - XXXXX[Ryy] - [ XXX] - XX Hardware type/power unit type
0: Rectifier and inverter with chopper resistor transistor UDC = 540 V
1: Rectifier and inverter with chopper resistor transistor
U
2: Power module (only output sided inverter). Operation as power module,
UDC = 540 V
3: Rectifier and inverter with chopper resistor transistor UDC = 540 V
short packaging for BM465X, BM466X, BM475X und BM476X
=230 V ± 10 %, UDC =310 V
Mains
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Hardware type/controller unit versions
1: Module in slots A to H pluggable
2: Modules in slots A to M pluggable
BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Hardware type (internal information via Baumüller Nürnberg
GmbH.
0XX: Controller without 7-segment display (RS 485 interface)
1XX: Controller without 7-segment display (RS 485 interface)
2XX :Controller with 7-segment display (RS 485 interface)
3XX :Controller with 7-segment display (Ethernet interface))
10
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
Description of the devices
BM4XXX - XXX - XXXXX[Ryy] - XX Optional chopper resistor
R16: Chopper resistor with 16 Ω
R10: Chopper resistor with 10 Ω
R05: Chopper resistor with 5 Ω
R03: Chopper resistor with 3 Ω
BM4XXX - XXX - XXXX X[Ryy] - XX State of software controller (firmware)
01: Series version 1.x
03: Series version 3.x
NOTE
This type key is only for the basi c device without the pl ug-in modules . Every plug- in module
(except the controller) has its own type key.
3
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
11
of 94
3.1
Marking of the device - type key
12
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
4
4MOUNTING
The installation instr uctions, dimensions and drillin g plans of the individual device ve rsions for the configuration are to be taken from the manual.
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
13
of 94
Figure 2: Mounting instruction BM441X, BM442X-S, BM443X-S/Z, BM463X-S/Z, BM444X-S/Z, BM464X-S/Z
Device BM441X-XXX
-XO
BM441X-XXX
-X2
BM442X-S BM443X-S/Z
BM463X-S/Z
BM444X-S/Z
BM464X-S/Z
-X1
A - screws 2 x M5 4 x M5 4 x M5 4 x M5 4 x M5
B - washers 2 x (5.3 x 10) 4 x (5.3 x 10) 4 x (5.3 x 10) 4 x (5.3 x 10) 4 x (5.3 x 15)
C - mount spacing c = 5 mm c = 5 mm c = 5 mm c = 5 mm c = 5 mm
14
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
Mounting
4
Figure 3: Mounting instruction BM445X-S/Z, BM465X-S/Z, BM446X-S/Z and BM466X-S/Z
Device BM445X-S/Z
BM465X-S/Z
A - screws 4 x M8 4 x M8
B - washers 4 x (8.4 x 17) 4 x (8.4 x 17)
C - mount spacing c = 7 mm c = 7 mm
BM446X-S/Z
BM466X-S/Z
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
15
of 94
Figure 4: Mounting instruction BM447X-A/F and BM477X-FXX-3XXXX
Device BM447X-S/A BM447X-F
A - screws 38 x M6 22 x M6
B - conical spring washers 38 x DIN6796-6-FST 22 x DIN6796-6-FST
C - washers 38 x (6.4 x 12.5) 22 x (6.4 x 12.5)
BM477X-FXX-3XXXX
16
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
Mounting
4
Figure 5: Mounting instruction ’miscellaneous’
Device BM454X-A/F/Z/C BM443X-A/F/C
BM463X-A/F
A - screws 4 x M5 14 x M4 16 x M5 16 x M8 20 x M8
B - washers 4 x (5.3 x 10) 14 x (4.3 x 9) 16 x (5.3 x 15) 16 x (8.4 x 17) 20 x (8.4 x 17)
Device BM465X-FXX-3XXXX
BM475X-FXX-3XXXX
A - screws 18x M6 18 x M8
B - washers 18 x (6,4x17) 18 x (8,4x21)
NOTE
At the types BM4XXX-F and BM4XXX-Z, which have got water cooling, do not forget to connect the cooling circuit to the heat sink on the reverse side of the devices.
BM466X-FXX-3XXXX
BM476X-FXX-3XXXX
BM444X-A/F
BM464X-A/F
BM445X-A/F
BM465X-A/F
BM446X-A/F
BM466X-A/F
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
17
of 94
18
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
5
5INSTALLATION
The important data for the dimensioning of the electric connections are to be found in the
manual.
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
19
of 94
5.1
Connection diagram
5.1 Connection diagram
Figure 6: Connection diagram with a directly controlled motor brake
20
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
Installation
Additional relay i s n ec essar y onl y if the voltage of the brake is ≠24V, if the current of the
brake is greater than t he switch ing capacity of X101 or i f you consi der UL508C and t he
current of the brake is greater 4 A.
Perhaps consider a limited operating voltage range of the brak e because of the interna l
voltage drop to max. 2.6 V.
5
Figure 7: Connection diagram with motor brake controlled via an additional relay.
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
21
of 94
5.1
Connection diagram
* is only valid for BM444X, BM445X and BM446X accordingly the cooling versions S and A.
for BM447X cooling type -A:
Figure 8: Connection fan BM447X-A
** The power supply at X100 or X101 must be fused external. At the selection of the fuse you
must consider the cross-section of the connecting cable and the maximum allowable load
capacity.
In case you consider UL 508 C, you must limit the power supply to 100 W or fuse it with a UL-
listed 4 A fuse.
Ba- ... 1D1 Connections for chopper resistor and DC link, see ZFigure 9– on page 23 and the following.
R
B
PE....1W1 Mains connection, see ZFigure 9– on page 23 ff.
S1 Fuses (circuit cable + device)
S2 Fuse (fan) *)
L1 Mains choke (not necessary for BM441X and BM442X except BM4426)
L2 Mains filter
X1 Serial interface (RS 232), see ZFigure 18– on page 32.
X3 Connections for ready-for-use, quickstop, pulse enable, see ZFigure 18– on page 32.
X36 Connections for fan (only BM444X-S/-A, BM445X-S/-A, BM446X-S/-A, BM447X-A)
X100 Connections for 24 power supply, further information see ZFigure 18– on page 32 (SELV/
X101 Connections for brake, motor temperature, see ZFigure 9– on page 23 and the following
X102 Connections of the safety relay, see ZFigure 9– on page 23 and the following (SELV/PELV)
X103 Connections of the optional, second safety relay (only BM443X - BM447X)
A:X1 Encoder module, see manual 5.01042 (SELV/PELV)
Chopper resistor
PELV)
(SELV/PELV)
ENC Encoder
BRE Brake
PE....1W2 Connections for motor, see ZFigure 9– on page 23 ff.
22
of 94
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
5.2 Connection diagrams
NOTE
When having a s wi tc hed-o ff s afe ty re lay , it is no t po ss ib le at BM 441X and BM442X to use a
chopper resistor.
The electrical connectio ns for devic es BM4412 and BM4413 are shown in the following
figure:
Installation
5
Figure 9: Electrical connections for mains, motor, upon others for BM4412 and BM4413
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
23
of 94
5.2
Connection diagrams
The electrical connections for device BM4414 are shown in the following figure:
24
of 94
Figure 10: Electrical connections for mains, motor, upon others for BM4414
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
Installation
The electrical connections for device BM442X are shown in the following figure:
5
Figure 11: Electrical connections for mains, motor, upon others for BM442X
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
25
of 94
5.2
Connection diagrams
The electrical conne ctions for device BM443X and BM463X are shown in the following
figure:
26
of 94
Figure 12: Electrical connections for mains, motor, upon others for BM443X and BM463X
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
Installation
The electrical con nections f or dev ice BM444X and BM 464X are shown in the following
figure:
5
Figure 13: Electrical connections for mains, motor, upon others for BM444X and BM464X
*) only BM444X-S/-A
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
27
of 94
5.2
Connection diagrams
The electrical connections for the devices BM445X, BM465X, BM446X and BM466X are
shown in the following figure:
Figure 14: Electrical connections for mains, motor, upon others for BM445X, BM465X,BM446X and BM466X
28
of 94
*) only BM445X-S/-A and BM446X-S/-A
NOTE
The chopper resistor is connected at the devices BM445X and BM446X between Ba- and 1C1.
Also see ZFigure 6– on page 20.
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02 Baumüller Nürnberg GmbH
Installation
The electrical connections for the device BM466X and BM476X are shown in the following figure:
5
Figure 15: Electrical connections for mains, motor, upon others for BM466X and BM476X
Compact manual b maXX® BM4400, BM4600, BM4700
Document no.: 5.06014.02
29
of 94
Loading...