Baumuller b maxx BM4400, b maxx BM4700, b maxx BM4600 Compact Manual

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38WA

POWER CONVERSION EQUIPMENT

Compact manual

Language English

Translation Document No. 5.06014.02 Part No. 397361 Status 24.05.2011

LISTED

E 5.06014.02

b maXX®

BM4400, BM4600, BM4700

Read the manual before starting any work!

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Title Compact manual Product b maXX® BM4400, BM4600, BM4700 Version 5.06014.02 Article number 397361 Status 24.05.2011

quantity but only for internal use. For other purposes these operating instructions and extracts thereof must not be copied or reproduced. Use and disclosure of infor mation contained in these instructions are not permitted. Designations and c ompany marks contained in these instructions may b e bran d name s, t he use of wh ich b y thir d parties for their own purposes may violate the rights of the holders.

Obligatory These instructions are part of the equipment/machine.

These instructions must be ava ilable to th e ope rator at all times and must be in a legible condition. If the equipment/ machine is sol d or moved to a differen t location these in structions must be pas sed on by the owner tog ether with the equipment/machine. After any sale of the equipme nt/machine thi s original and all copies must be handed over to the buyer. After disposal or any other end of use this original and all copies must be destroyed.

When the present instructions are handed over, corresponding sets of instructions of a previous version are automatically inv alidated. Please notice that s pecifications/ data/information are current values according to the printing date. These statements are not legally binding according to the measu rement, computation and calcula tions. Baumüller Nürnberg GmbH reserves the right, in developing its products fur ther, to cha nge the technical specifica tions and the handli ng of the products co ncerned without prior notice.

No liability can be accepted concerning the correctness of the instructions unl ess otherwis e specified in the General Conditions of Sale and Delivery.

Manufacturer Baumüller Nürnberg GmbH

Ostendstr. 80 - 90 D-90482 Nürnberg Germany Tel. +49 9 11 54 32 - 0 Fax: +49 9 11 54 32 - 1 30 www.baumueller.de

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1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Copyright and trade mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 Fundamental safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Legal information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Description of the devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Marking of the device - type key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1 Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2 Connection diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.1 Requirements to the executing personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.2 Preconditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.3 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.4 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.5 Executing commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.1 Enable signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.2 Switch-on frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

7.3 Display elements - LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.3.1 Operating condition (H1, H2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7.3.2 Current limit (H3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7.3.3 Error (H4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

7.3.4 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8 Error detection and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.1 Error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.2 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

8.2.1 Reset errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

8.2.2 Error parameters - error messages (error list) - error reactions . . . . . . . . . . . . . . . . 64

8.2.3 Parameter description – warnings (warning bit list). . . . . . . . . . . . . . . . . . . . . . . . . . 87

Table of figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Revision survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

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Table of co ntents

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1INTRODUCTION

This short instruction serves as an assistance for the mounting of the devices of the series

maXX® BM4400, BM4600, BM4700 with the type designation BM44XX - XXX -

XX2XX[Ryy] in a switching cabinet. Please, take all info rmation for system confi guration with b maXX® BM4400, BM4600,

BM4700 from the manual b This short instruction does not replace the safety instruction nor the manual, but it rather

requires knowledge o f the safe ty instruc tion (do cument no. 5 .04021) a nd of the m anual

maXX® BM4400, BM4600, BM4700 (document no. 5.04043) from the user.

In the packing the Safety Instructions are enclosed. The manual is to be found on the enclosed documentation DVD in the packing.

Documents also can be found in the internet under www.baumueller.de in the area Downloads.

maXX® BM4400, BM4600, BM4700.

1.1 Copyright and trade mark

b maXX HIPERFACE

is a registered trade mark of Baumüller Nürnberg GmbH is a registered trade mark of SICK/Stegmann

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1.1

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2.1 Legal information

This manual is addressed to technical qualified personnel, who is specifically skilled and who is thoroughly familiar with all warnings and maintenance procedures.

The user is responsibl e for the ex ec uti on of se rvi ce and co mmi ss i oning ac co rd in g to t he safety notes of the prevailing standards and other relevant national and local instructions concerning conductor dimensioning and protection, grounding, disconnector, overcurrent protection and so on.

For damages, which re sult from the mountin g or from the conne ction, the one is li able, who has carried out the mounting or the installation.

2FUNDAMENTAL SAFETY

INSTRUCTIONS

WARNING The following may occur, if you disregard these safety notes:

m serious personal injury m death

All persons, who work with this device, must know and regard the safety notes and the safety instructions in this manual.

Apart from this, any and all per sons who wo rk on this de vice must addi tional ly know and regard to all regulations and instructions, that are valid at the location.

WARNING The following may occur, if you disregard these safety notes:

m serious personal injury m death

The danger is: electricity.

Knowledge of manual and of safety instructions.

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2.1

Legal information

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3DESCRIPTION OF THE DEVICES

3.1 Marking of the device - type key

On the type plate (label) you will find, besides others, the type key of the device.

Figure 1: Position of type key label

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3.1

Marking of the device - type key

The type key has the form: BM4XXX - XX X - XXXX X [Ryy ] - XX. Dir ect ly beh in d the typ e key is the desi gn c ode ( -XXX X - X - XX X - X XX ). The des ig n c od e co n tai ns in form a tio n, which only is important to Baumüller Nürnberg GmbH.

That’s why in the following table only the type key is explained.

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Device generation

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Type

4: Vector controller with and without encoder feedback (closed loop / open loop) 5: for M-controller oder V-controller developed devices,

see manual 5.05022 6: Vector controller like 4, but optimzed for max. peak current 7: Vector controller like 4, but optimzed for max. nominal current

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Size of cabinet

1 to 7 (from cabinet size 1 there are two different wide versions)

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Current grading (output rated current)

0 to 6 (current value is dependent on the cabinet size), see appendix D

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Cooling type

S: air-cooled with air supply and with air outlet in the control cabinet A: air-cooled with air supply and with air outlet outside the control cabinet Z: water-cooled with water cooler in the control cabinet F: water-cooled with water cooler outside the control cabinet C: (cold plate) cooling via mounting wall of the control cabinet

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Mains type

T: TN- or TT-mains I: IT-mains and ’grounded delta’

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Safety relay

0: no module 1: Module with one relay and high power current contacts 2: Module with two relays and high power current contacts 3: Module with one relay and low current contacts 4: Module with two relays and low current contacts 5: Module with one relay and all current contacts 6: Module with two relays and all current contacts

BM4XXX - XXX - XXXXX[Ryy] - [ XXX] - XX Hardware type/power unit type

0: Rectifier and inverter with chopper resistor transistor UDC = 540 V 1: Rectifier and inverter with chopper resistor transistor U 2: Power module (only output sided inverter). Operation as power module, UDC = 540 V 3: Rectifier and inverter with chopper resistor transistor UDC = 540 V short packaging for BM465X, BM466X, BM475X und BM476X

=230 V ± 10 %, UDC =310 V

Mains

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Hardware type/controller unit versions

1: Module in slots A to H pluggable 2: Modules in slots A to M pluggable

BM4XXX - XXX - XXXXX[Ryy] - [XXX] - XX Hardware type (internal information via Baumüller Nürnberg

GmbH.

0XX: Controller without 7-segment display (RS 485 interface) 1XX: Controller without 7-segment display (RS 485 interface) 2XX :Controller with 7-segment display (RS 485 interface) 3XX :Controller with 7-segment display (Ethernet interface))

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Description of the devices

BM4XXX - XXX - XXXXX[Ryy] - XX Optional chopper resistor

R16: Chopper resistor with 16 Ω R10: Chopper resistor with 10 Ω R05: Chopper resistor with 5 Ω R03: Chopper resistor with 3 Ω

BM4XXX - XXX - XXXX X[Ryy] - XX State of software controller (firmware)

01: Series version 1.x 03: Series version 3.x

NOTE

This type key is only for the basi c device without the pl ug-in modules . Every plug- in module (except the controller) has its own type key.

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3.1

Marking of the device - type key

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4MOUNTING

The installation instr uctions, dimensions and drillin g plans of the individual device ve rsions for the configuration are to be taken from the manual.

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Figure 2: Mounting instruction BM441X, BM442X-S, BM443X-S/Z, BM463X-S/Z, BM444X-S/Z, BM464X-S/Z

Device BM441X-XXX

-XO

BM441X-XXX

-X2

BM442X-S BM443X-S/Z

BM463X-S/Z

BM444X-S/Z BM464X-S/Z

-X1

A - screws 2 x M5 4 x M5 4 x M5 4 x M5 4 x M5 B - washers 2 x (5.3 x 10) 4 x (5.3 x 10) 4 x (5.3 x 10) 4 x (5.3 x 10) 4 x (5.3 x 15) C - mount spacing c = 5 mm c = 5 mm c = 5 mm c = 5 mm c = 5 mm

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Mounting

Figure 3: Mounting instruction BM445X-S/Z, BM465X-S/Z, BM446X-S/Z and BM466X-S/Z

Device BM445X-S/Z

BM465X-S/Z

A - screws 4 x M8 4 x M8 B - washers 4 x (8.4 x 17) 4 x (8.4 x 17) C - mount spacing c = 7 mm c = 7 mm

BM446X-S/Z BM466X-S/Z

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Figure 4: Mounting instruction BM447X-A/F and BM477X-FXX-3XXXX

Device BM447X-S/A BM447X-F

A - screws 38 x M6 22 x M6 B - conical spring washers 38 x DIN6796-6-FST 22 x DIN6796-6-FST C - washers 38 x (6.4 x 12.5) 22 x (6.4 x 12.5)

BM477X-FXX-3XXXX

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Mounting

Figure 5: Mounting instruction ’miscellaneous’

Device BM454X-A/F/Z/C BM443X-A/F/C

BM463X-A/F

A - screws 4 x M5 14 x M4 16 x M5 16 x M8 20 x M8 B - washers 4 x (5.3 x 10) 14 x (4.3 x 9) 16 x (5.3 x 15) 16 x (8.4 x 17) 20 x (8.4 x 17)

Device BM465X-FXX-3XXXX

BM475X-FXX-3XXXX

A - screws 18x M6 18 x M8 B - washers 18 x (6,4x17) 18 x (8,4x21)

NOTE

At the types BM4XXX-F and BM4XXX-Z, which have got water cooling, do not forget to connect the cooling circuit to the heat sink on the reverse side of the devices.

BM466X-FXX-3XXXX BM476X-FXX-3XXXX

BM444X-A/F BM464X-A/F

BM445X-A/F BM465X-A/F

BM446X-A/F BM466X-A/F

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5INSTALLATION

The important data for the dimensioning of the electric connections are to be found in the manual.

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5.1

Connection diagram

5.1 Connection diagram

Figure 6: Connection diagram with a directly controlled motor brake

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Installation

Additional relay i s n ec essar y onl y if the voltage of the brake is ≠24V, if the current of the brake is greater than t he switch ing capacity of X101 or i f you consi der UL508C and t he current of the brake is greater 4 A. Perhaps consider a limited operating voltage range of the brak e because of the interna l voltage drop to max. 2.6 V.

Figure 7: Connection diagram with motor brake controlled via an additional relay.

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5.1

Connection diagram

* is only valid for BM444X, BM445X and BM446X accordingly the cooling versions S and A.

for BM447X cooling type -A:

Figure 8: Connection fan BM447X-A

** The power supply at X100 or X101 must be fused external. At the selection of the fuse you

must consider the cross-section of the connecting cable and the maximum allowable load capacity. In case you consider UL 508 C, you must limit the power supply to 100 W or fuse it with a UL-

listed 4 A fuse. Ba- ... 1D1 Connections for chopper resistor and DC link, see ZFigure 9– on page 23 and the following. R

PE....1W1 Mains connection, see ZFigure 9– on page 23 ff.

S1 Fuses (circuit cable + device) S2 Fuse (fan) *) L1 Mains choke (not necessary for BM441X and BM442X except BM4426) L2 Mains filter X1 Serial interface (RS 232), see ZFigure 18– on page 32. X3 Connections for ready-for-use, quickstop, pulse enable, see ZFigure 18– on page 32. X36 Connections for fan (only BM444X-S/-A, BM445X-S/-A, BM446X-S/-A, BM447X-A) X100 Connections for 24 power supply, further information see ZFigure 18– on page 32 (SELV/

X101 Connections for brake, motor temperature, see ZFigure 9– on page 23 and the following

X102 Connections of the safety relay, see ZFigure 9– on page 23 and the following (SELV/PELV) X103 Connections of the optional, second safety relay (only BM443X - BM447X) A:X1 Encoder module, see manual 5.01042 (SELV/PELV)

Chopper resistor

PELV)

(SELV/PELV)

ENC Encoder BRE Brake

PE....1W2 Connections for motor, see ZFigure 9– on page 23 ff.

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5.2 Connection diagrams

NOTE

When having a s wi tc hed-o ff s afe ty re lay , it is no t po ss ib le at BM 441X and BM442X to use a chopper resistor.

The electrical connectio ns for devic es BM4412 and BM4413 are shown in the following figure:

Installation

Figure 9: Electrical connections for mains, motor, upon others for BM4412 and BM4413

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5.2

Connection diagrams

The electrical connections for device BM4414 are shown in the following figure:

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Figure 10: Electrical connections for mains, motor, upon others for BM4414

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Installation

The electrical connections for device BM442X are shown in the following figure:

Figure 11: Electrical connections for mains, motor, upon others for BM442X

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5.2

Connection diagrams

The electrical conne ctions for device BM443X and BM463X are shown in the following figure:

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Figure 12: Electrical connections for mains, motor, upon others for BM443X and BM463X

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Installation

The electrical con nections f or dev ice BM444X and BM 464X are shown in the following figure:

Figure 13: Electrical connections for mains, motor, upon others for BM444X and BM464X

*) only BM444X-S/-A

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5.2

Connection diagrams

The electrical connections for the devices BM445X, BM465X, BM446X and BM466X are shown in the following figure:

Figure 14: Electrical connections for mains, motor, upon others for BM445X, BM465X,BM446X and BM466X

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*) only BM445X-S/-A and BM446X-S/-A

NOTE

The chopper resistor is connected at the devices BM445X and BM446X between Ba- and 1C1. Also see ZFigure 6– on page 20.

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Installation

The electrical connections for the device BM466X and BM476X are shown in the following figure:

Figure 15: Electrical connections for mains, motor, upon others for BM466X and BM476X

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5.2

Connection diagrams

The electrical connections for the device BM4755 are shown in the following figure:

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Figure 16: Electrical connections for mains, motor, upon others for BM4755

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Installation

The electrical connections for the device BM447X and BM4773 are shown in the following figure:

Figure 17: Electrical connections for mains, motor, upon others for BM447X and BM4773

*)only BM447X-/-A

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5.2

X100-1: +24V (SELV/PELV)

UH1:green: Programmable LED

X3-1: BB on (NO) (SELV/PELV)

Connection diagrams

X100-2: +24V (SELV/PELV) X100-3: Mains on (bus) (SELV/PELV) X100-4: Chopper resistor (SELV/PELV) X100-5: X100-6: M24V (SELV/PELV)

UH2:green: Programmable LED H1: green: Torque direction1 H2: green: Enable H3: red: Current limit reached

H4: red: Error

M24 V (SELV/PELV)

yellow: Programmable LED yellow: Programmable LED yellow: Torque direction2 yellow: Power ON

X4: reserved

1: reserved 2: TxD RS232 3: RxD RS232 4: DTR, DSR 5: Grounding

H5 Display 7 segment display Standard operation: Display drive status Error condition: Display error number

X2: Connection for Baumüller memory module PSI

6: DTR, DSR 7: RTS 8: CTS 9: reserved

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Figure 18: Connection X100 and connections of the controller unit

Compact manual b maXX® BM4400, BM4600, BM4700 Document no.: 5.06014.02 Baumüller Nürnberg GmbH

X3-2: BB on (middle selector switch) X3-3: Reference potential for 4 and 5 X3-4: Quickstop (SELV/PELV) X3-5: Pulse enable (SELV/PELV) X3-6: BB on (NC) (SELV/PELV)

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In this chapter we describe an exemplary commi ssioning of a bmaXX® device with a Baumüller motor DS 56-M with s ine-cosine encoder. Carry out the commissionin g, to make sure that the delivered devices are in an accordingly condition. This commissioning is not for the complete installation of the device for your application.

6.1 Requirements to the executing personnel

The personnel, who is assigned for commissioning, must have enough knowledge about:

m Safety technology m PC-operation (windows),

especially in the program WinBASS II (up to FW 3.09) or ProDrive (from FW 3.07).

m Connection and operating method of the device b maXX® 4400.

6COMMISSIONING

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6.2

Preconditions

6.2 Preconditions

The commissioning i s an exemplary checking of the fu nctionality of the device. When commissioning, your assure yourself if the device is ready for operation.

Commissioning with Baumüllermotors

Commissioning of motors of other manufacturers

The, furthermore described, exemplary commissioning is specified to Baumüller motors. In order to reduce your scope of work, you are provided with a motor database, within the operating software WinBASS II, which provides the most va lues automatically (reads out), so that you can concentrate on the checking of the values.

If you, however, choos e another configuration (e. g. another encoder), you must enter more values yourself, because the reading of the data isn’t completely available anymore.

Motors of other manufacturers we have not included into the motor data base. In this case you must feed all values yourself. However, it is possible to include these motors into the motor database.

6.3 Preparations

Precondition for the commissioning is that mounting and installation are correctly executed.

1 Assure, that mounting is correctly exec uted and espec ially that all sa fety instructi ons

NOTE

Figures referring to th e next wor king steps a re to be foun d in the manu al of the bas ic unit b maXX4400.

were referred to (see mounting in manual of b maXX

4400).

2 Assure, that the installation is correctly executed, and that especially all safety instruc-

tions were referred to.

3 WinBASS II must be installed onto the PC/laptop. The controll er firmware versions,

which are supported by WinBASS II / ProDriv e are to be fo und in WinBASS II / Pro Drive-Online-Help in the men u ’U se r indic ati ons /s upp orted b maXX devi ce s’ .

NOTE

The controller firmw are versions, which are sup ported by WinBASS II / ProDriv e are to be found in the WinBASS II / ProDrive Online Help in the menu ’User indications/Supported b maXX® devices’, or on the WinBASS II / ProDrive CD in the readme file under ’User indications/Supported b maXX

devices’.

At commissioning you ca n among other things e nte r m oto r- a nd e nc ode r d ata in the op erating software or wrong values can be co rrecte d. In order, to carry out com miss ioning efficiently, it is advantageous, if you have all data when starting with commissioning. Data for Baumüller motors can be found within the operating software in form of a ’motor data base’.

4 Assure, that you have all necessary data.

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Motor data (type plate)

Motor data (data sheet)

This data is, e. g. on the type plate of the motor, which you use when commissioning.

Name Value, e. g. is required for input par a m e ter list/paramete r s

Motor type, -designation DS 56-M Parameter list/configuration motor

Rated voltage U

Rated current I

Rated speed n

330 V Parameter list/configuration motor

4.0 A Parameter list/configuration motor

3000 RPM Parameter list/configuration motor

P0050 Motor type key

P0053 Motor nominal voltage

P0053 Motor nominal current

P0057 Motor nominal speed

In this example we are u sing the motor data base , the values from the chart t hen only serve as a purpose of control.

This data is to be found on the data sheet of the motor, which you use when you are commissioning.

Name Value, e. g. is used to enter parameter list/parameters

Limit current I

Number of pole pairs 3 Parameter list/configuration motor

Max. Speed n

Pole position, if specified

You can also let the notch position be determined by WinBASS II / ProDrive (see ZFind notch position– on page 54).

peak

max.

14.3 A Parameter list/configuration motor P0069 Motor peak current

P0065 Motor number of pole pairs

6000 P aram eter list/configuration motor

P0072 Motor maximum speed mechanical

240° Parameter list/configuration motor

P0082 Motor notch position

Encoder data (data sheet)

This data you will find on th e data sh eet of the encod er, which you use during co mmissioning.

Name Value, e. g. is used to enter parameter list/parameters

Encoder type Sincos-encoder

Stegmann SRS 50/60

PPR count 1024 Parameter list/configuration encoder/

Encoder type Resolver PPR count 1 Parameter list/configuration encoder/

at sine-cosine encoders with HIPERFACE®interface the encoder type is automatically entered via the HIPERFACE

BM_u_Enc1PulsesPerRev

interface

5 Assure, that the motor fulfills the following conditions:

m equipped with a suitable encoder, in our example: Resolver or SinCos encoder

SRS50

m connected to b maXX® 4400 m Ready-to-operate

6 Make sure, that switching elements for pulse enable and quickstop clearance are con-

nected to b maXX4 400 (e. g. in a switchbo ard) and are operating. Assure, that the switches are in off-position (inactive).

7 A ssu re, tha t all saf ety de vice s a re conn ected l ine- and mo tor sid ed and a re r eady- to-

operate.

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6.3

Preparations

8 Assure, that the encoder for motor control (resolver or sine-cosine encoder) is connect-

9 If necessary, assure, that the safety relay is plugged in and is connected according to

10Assure, that PC/laptop is connected with a serial cable (RS232/9-pin sub-d connector)

NOTE

The company Baumüller Nürnberg GmbH recommends the usage of optically decoupled transmitters (e.g. from the company Ratioplast part no. 901SV232C6095 and part no. 901SV232T6095)

You can get an o ptically decoupled i nterface cabl e as an ac cessories na med programm ing cable.

ed with the encoder cable to the encoder module BM4-ENC-01 or BM4-ENC-02 in slot A.

the instructions.

to the plug connection X1 of the controller.Start WinBASS II / ProDrive.

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11After starting the ProDrive Startpage appears. Usually you can proceed as follows.

Figure 19: ProDrive: Start window

12On the Startpage select ’Select device’. The window ’Select device’ appears (see

ZFigure 21– on page 39)

13Select the s erial inter face unde r ( 1), wher e the P C is c onnec ted with the b maXX de-

vice.

14Then select the type of device, b maXX4400 drive under (2). 15Then press ’test’ (3). If an online connection with the b maXX device is generated, then

an according ses sion ( 4) is shown. The shown versi on and the v ersion of the devic e have to match. If you press ’Connect’ (see don’t match the error message ’version conflict’ will appear. This conflict can be solved by the offered XML data update.

NOTE

In case there is no session for the present controller firmware version you need an update for the WinBASS II / ProDrive program.

Compact manual b maXX® BM4400, BM4600, BM4700

ZFigure 22– on page 40) and the versions

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6.3

Preparations

Figure 20: ProDrive: version conflict

NOTE

In case there is a PLC in th e b maXX® device a communication with WinBASS II / ProDrive to the controller only can be established, if a project is existing in the PLC!

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(2)

(1)

(4)

(3)

(5)

Figure 21: ProDrive: Select device

16With a click on ’Ok’ (5) the graphically user interface is started.

Further notes and explanations are to be found in the online help of the program. This online help is initiated with F1 or under ?/help subjects or on the following starting window with ’help’.

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6.3

Preparations

17Wait until the following display mask appears and there, click on the ’project tree’ but-

ton.

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Figure 22: ProDrive: Startpage

18Click in the ProDrive Navigation on ’power unit’.

Figure 23: ProDrive: Navigation

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6.4

Survey

6.4 Survey

The following surve y shows commissioning schematicall y. The individual steps of the commissioning you will find described in detail in

43.

NOTE

If your device h as not go t a sa fety relay, pass ov er the step s 5, 6 , 13 and 14 of the starting sequence (see

ZFigure 24–).

ZExecuting commissioning– from page

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Figure 24: Starting sequence

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6.5 Executing commissioning

Start with the commissioning, after you have completed the preparations. 1 Effectuate the power supply to the b maXX

(supply voltage + control voltage). Hereupon the device starts up an d sh ows its operat ional readiness by fla shi ng of the orange-colored LED H-2 (Power ON).

m LED H-2 must light up orange, thi s means P ower ON, the devi ce is ready -to-oper-

ate.

m LED H-2 may not light up green: The green shining LED H-2 signified ’operation en-

abled’! The motor is power supplied and can rotate! Immediately cancel this with the switch element pulse enable or quickstop enable!

m LED H-3; the red luminous LED means current limit reached. Reduce the load of the

motor. Continue the parameteriza tion .

m LED H-4; a red flashing LED signifies a state of error. Later the error is removed with

the help of the op er ating pr ogram WinBASS II / Pr oDriv e. Con tin ue the parameter ization.

2Now plug on the (RS232-)cable c onnector from the PC/la ptop to the co ntroller at the

bmaXX The communication between the pro cessor and th e b maXX® runs through the connection cable.

3 Start WinBASS II (up to FW 3.09) or ProDrive (from FW 3.07), as far as it isn’t running

yet.

Commissioning

NOTE

In case you get an e rror message referring a plug-in module , then please first che ck if the plug-in module is accurately cabled and if need be, is supplied with voltage.

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Warnings/ reset errors

4 Then click on ’drive management’

Figure 25: ProDrive: Navigation

5 Activate the voltage supply for the safety relay (in case a safety relay exists).

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6 „ Acknowledge“ existing warnings/error s in the w indow „Dev ice manage ment“ (if n ec-

essary press the button „Acknowledge messages“ several times).

Figure 26: ProDrive: Drive Manager

NOTE

Because of the ma nifold comb ination pos sibilities of motors and encoders we will on ly give one example. Enter the given data of motor and encoder!

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7 Click on ’power unit’.

Figure 27: ProDrive: Navigation

8 The current, which is necessar y fo r yo u r ap pl i ca tio n is en t er ed in ’M a xim u m current of

the drive’, the maxim um is the limit current of the motor (acco rding to data sheet):

2.5

A in order to operate the motor and the power unit.

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Figure 28: ProDrive: Power unit

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Parameterize encoder

Now parameters still have to be entered for the encoder.

9 Go back to the ProDrive Navigation . 10Click on the tab ’Startpage’

On the Startpage you can see, at which slot the encoder module is plugged in (resolver BM4-ENC-01 or sine-cosine - BM4-ENC-02).

Figure 29: ProDrive: Startpage

11Check, if the plug-in modules were detected correctly.

CAUTION The following may occur, if you disregard these safety notes:

m Property damage

The danger is: errors in the hardware identification. The device in which the b maXX®4400 is installed, can be damaged or ca n work defective, if a module or mo re modules were no t recognized or were recognized wrong.

Cancel commissioning, if at least one plug-in module was not or was wrong recognized. Contact Baumüller Nürnber g GmbH.

12Go back to the ProDrive Navigation. 13Double-click on ’encoder’.

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14Click on ’encoder1’ if your encoder module is in slot A.

Click on ’encoder2’ if your encoder module is in slot B.

The window ’encoder1-configuration’ opens.

(1) (2)

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Figure 30: ProDrive: Encoder 1 configuration

15When using a resolver or sine-cosine encoder without HIPERFACE®-interface. With a

sine-cosine encoder with HIPER FACE-inte rfac e the data is automat ically transf erred over the HIPERFACE-interface - do not change data.

m (1) Resolver: PPR count = 1, sine-cosine without HIPERFACE® e.g. PPR count = 1024 m (2) Resolver: rotations = 1, sine-cosine without HIPERFACE® e.g.

rotations = 1

m both encoders: activation (activate encoder) Enter overspeed limit manually in block ’speed threshold’.

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16Change to the ProDrive Navigation and there click on ’motor’.

Figure 31: ProDrive: Navigation

Use motor database

17Click in the motor window on the button ’Motor database’.

Figure 32: ProDrive: Motor database

18The following window appears

Figure 33: ProDrive: Selection of the motor

19In this window you enter with:

m the motor nominal voltage : „540 V“ m the motor type: ’DS 56-S’ m the nominal speed: ’6000 rev/min’ m the maximum speed is automatically taken over from the value for basic speed.

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NOTE

The values for the nominal speed and the maximum speed are the same at synchronous motors and therefore, at choice of nominal speed, are taken over into the maximum speed.

At asynchronous motors you must select both values separately. Software for asynchronous motors: in preparation.

20Activate butto n k. With this all data is taken from the motor database over in the accordant parameters and

display fields of WinBASS II / ProDrive. 21Check all values of the motor with the motor data sheets (this is only a purpose of con-

trol, if you use the motor datab ase of Baumülle r). When you ar e using a motor of an other manufacturer, you must do this anyway).

NOTE

When you use a m otor of an other manu facturer, you c an also ta ke his da ta into the motor database.

Motor data change

Normally, you will find no deviations between the motor data sheet and the automatically from the motor database taken values.

In case, you want to change values, you have got to do the following: 22Click on the tab ’startpage’. On the start page you enter next to ’enable service opera-

tion’: Service’ and close this input with enter’.

Now you are able to change the so -far write-protected da ta in the screen menu. If you would like to re-establish the write-protection, then enter with ’off’ instead of service’.

23Click on the ProDrive Navigation of ’motor’.

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Check motor data 24In the motor window and in the sub-window synchronous motor or asynchronous motor

all important motor data or motor parameters are displayed. Check all data.

Figure 34: ProDrive: Motor

Use parameter list If you are not using the Baumüller motor database, you can enter al l motor paramet ers

also with help of the ’parameter list’. 25Click on the tab parameter list.

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26In the parameter list click on ’configuration motor’.

Figure 35: ProDrive: Parameter list

The following motor parameters must be described:

m Maximum speed mech. (P0072 motor maximum speed mechanical) m Number of pole pairs (P0065 Motor number of pole pairs) m Rotating field (P0087 Motor rotating field)

Now save the entered data. 27Click in the icon bar on the icon ’Data set management’.

Figure 36: ProDrive: Data set management

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28Click in the data set management on the button ’save all’.

Figure 37: ProDrive: Data set management

29Wait until next to ’data set status’ is shown: ’o.k.’ Thus the data set is saved in the EEPROM.

30Turn off the voltage supply for the safety relay (if existing). 31Disconnect the device from the mains- and the control voltage. 32Turn on the power supply for the safety relay (if a safety relay is existing) 33Effectuate the power supply to the b maXX

(supply voltage + control voltage).

By switching on and off you can check, if your settings lead to warnings or errors.

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Find notch position

Now the notch position of the motor still has to be found. 34Go to the ProDrive Navigation and double-click on ’operating mode’, then click on ’find

notch position’.

35Click on the icon ’drive manager dialogue’.

Figure 38: ProDrive: Drive manager dialogue

Additionally the window ’drive manager dialogue’ appears.

(4)

(1)

(2)

(6)

(3)

Figure 39: ProDrive: Find notch position: Drive manager

36Select method 0 for ’mode’ (1). 37Select ’find notch position’ in the scroll list (2).

WARNING The following may occur, if you disregard these safety notes:

m serious personal injury m death

The danger is: mechanical effects. With a non-free-rotating motor the motor and parts, which are connected to the motor can be damaged/d estroyed.

Assure, that the motor can rotate freely during commissioning.

38Activate the pulse enable and the quickstop clearance. 39Click on ’start’ (3). 40Wait until the text appears in this field (4): ’notch position was found’. 41Then click on „Off“ (5).

(5)

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42Check if the measured value meets the expected value (6)

(at Baumüller motors: resolver: 330°, sine-cosine 240° ± 5°).

43Inactivate the pulse enable and quickstop clearance. With this activity all parameterization workings for an exemplary commissioning are com-

pleted. You can now convince yourself from the proper functions, by letting the motor rotate shortly.

First rotating of the motor.

44Go back to the ProDrive Navigation. 45Double-click on: ’setpoint generators’. 46Click on: ’ramp function generator’.

(1)

Figure 40: ProDrive: Ramp function generator

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6.5

Executing commissioning

47Enter the values into the following entry fields:

m (Ramp function generator) input (1) h Enter with value ’10’.

48In case y ou have shut the window ’drive ma nager dialogue’: cl ick on the icon ’ Drive

management’.

Figure 41: ProDrive: Drive manager dialogue

Additionally the window ’drive manager dialogue’ appears.

(1)

(2)

(3)

Figure 42: ProDrive: Ramp function generator - Drive manager

49Select in the drive manag er dialogue in the s croll list (1) the o perating mode ’s peed

control’.

50Activate the pulse enable and the quickstop clearance. 51Click on the drive manager dialogue menu on the button ’start’ (2)

Now the motor should rotate with 10% of the maximum speed. 52Click in the drive manager menu on the button ’off’ (3)

Now the motor will stop.

53Inactivate the pulse enable and quickstop clearance.

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Data set save

This data set now should be saved. 54Click in the icon bar on the icon ’data set management’.

Figure 43: ProDrive: Data set management - icon bar

55Click in the data set management on the button ’save all’.

Drive switch off

Figure 44: ProDrive: Data set management

56Wait until next to ’data set status’ is shown: ’o.k.’ Thus the data set is saved in the EEPROM.

To complete commissioning we switch off the drive.

57Turn off the voltage supply for the safety relay (if existing). 58Separate over the ac co rd ant swit chi ng e lem ent s the device from th e ma in s- an d c on-

trol voltage.

Thus the commissioning is successfully completed.

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7OPERATION

In this chapter we descri be, h ow the dev ic e work s durin g ope ra tio n and how y ou h andl e the device during operation.

7.1 Enable signals

These signals must have a signal level of 24 V (DC) and must be connected to the terminals X3-4 and X3-5 (ZFigure 18– on page 32).

Pulse enable During operation the signal ’pulse enable’ must constantly be created, so that the device

supplies power. Addi tio nal ly the puls e e nabl e ha s to be do ne by the con tr oll er nals are AND-linked, so the failure of one of these signals results in impulse inhibit of the power unit.

. Both sig-

Quickstop Allow the signal ’quickstop’ only then, if you must stop the installation/device as quick as

possible. During operation the sig nal ’quickst op’ must con stantly be appli ed, that the dev ice sup-

plies power.

7.2 Switch-on frequency

The device may not be switched on and off as often as you like. Between two switch-onsequences there should be a certain time period, in order to protect the devices/fuses.

NOTE

h refer to the specified waiting time, if you switch on the supply voltage for the device again,

after you have switched off the device.

Imperative for the devices BM441X and BM442X is: between two switch-on-sequences at least one minute must have passed, before you switch on the device again. In case you switch off the device beforehand, the durability of the device will be shortened.

Imperative for the devices BM443X, BM444X, BM445X, BM446X and BM447Xis: No waiting time has to be complied with.

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7.3

Display elements - LED

7.3 Display elements - LED

BM44XX - XXX - XX0 XX and BM44XX - XXX - XX1XX: On the front side of the device there are 4 LEDs. The 4 LEDs (H1 to H4) show information

about the operating status and are also displayed in WinBASS II / ProDrive. BM44XX - XXX - XX2XX: On the front side of the device th ere are six LE Ds. Both upp er LEDs (UH1 and UH2: 2)

are freely programmable. The four lower LEDs (H1 to H4) show information abut the op erating status and are also displayed in WinBASS II / ProDrive.

ZFigure 18– on page 32 shows the position of the display elements.

7.3.1 Operating condition (H1, H2)

Both of the upper LEDs (H1 and H2) indicate, how the device is working at the time.

green: the motor rotates, torque direction 1. orange: the motor rotates, torque direction 2.

NOTE

The LED H1 cannot be taken as rotationa l dir ecti on in dic ato r . It only show s the torqu e dir ec tions.

green: Pulse enable. The motor is power supplied by the power unit. orange: Power ON, the device is ready-to-operate. In case the LED lights up

orange colored during operation, maybe the pulse enable is missing or the quickstop was activated.

flashing in turn green/orange:

Pulses for field generation at asynchronous machines enabled. No release for torque generation.

green with a short orange-colored flashing or orange with a short green flashing:

Saving procedure active in the EEPROM, if possible do not switch off device in this phase.

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7.3.2 Current limit (H3)

The third LED (H-3) indicates whether the current limit has been reached.

7.3.3 Error (H4)

Operation

red: adjusted current limit of the controller has been reached.

h Application is adapted or ’no reaction’.

LED doesn’t light up: the internal monitoring have not found an error.

Red, continuously: Error.

7.3.4 Display

h Remove the err or wit h he lp of th e op er ating program WinBASS II / ProD ri ve . Fu

ther information is to be found in ZError detection and troubleshooting– from pag

63. red, flashing: Warning. h Warnings you are able to see in the drive manager of the operating program Wi

BASS II / ProDrive. W arnings d o not affec t operation of the devi ce. Furth er info

The 7-segment-displ ay in normal operation s hows the operat ion sta tus. In case of error the error number is shown.

Display Status Meaning

0 Not ready-to-start Initialization phase, pulses inhibited. 1 Inhibit start Pulses inhibited, initialization completed error-free. 2 Ready-to-start Pulses inhibited 3 Switched on Pulses for field generation at asynchronous machines enabled,

no torque generation yet. 4 Operation enabled Pulses enabled, drive function enabled 5 Inhibit operation active Pulses enabled, braking procedure active 6 Shutdown active Pulses enabled, braking procedure active 7 Quickstop active Pulses enabled, braking procedure active E Error reaction active Pulses enabled, braking procedure active F Error Pulses inhibited, error status

In the display the error number is shown.

The single drive statuses are specified in chapter device management in parameter manual 5.03039.

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7.3

S E o

Display elements - LED

In the status error the error numbers are shown in the display. Only the errors are shown, which enable an error rea ction in th e drive or have enabled one. Er rors withou t reactio n and also warnings are not displayed.

First of all the display of error no. star ts in showing for about 1.5 s „F“. Then, three digits of the error code ar e di spl ay ed . The individual dig its a re di s pla ye d for about 0.8 s, i nte r rupted by a short break . If there are further error s, they are displayed according to the same principle. The procedure recurs, as soon as all errors have been displayed.

Example: Error 125 and 91 are existing:

tart End Time rror

utput

If the mains voltage and the 24-volt supply is applied to the device after the electric installation has been complete d, then, at least the LEDs s hould flash and the 7-segment di splay should show a status.

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8.1 Error detection

In the following we will in form you abou t the different errors and the conseq uential error mes sages. The errors can either be of mechanical or of electrical causes. The devices of the series b maXX side of the cabinet. Additionally the error number is displayed via the 7-segment display on the front side of the cabinet. By the error number the error message can be determined with the help of the error list in this doc ument ation. F urthe rmore the error me ssag e is displ ayed i n the oper ating software WinBASS II / ProDrive:

4400 signal an error statu s via the lighti ng up of the lowes t red LED H4 on th e front

8ERROR DETECTION AND TROUBLE-

SHOOTING

h Start the operating program WinBASS II (up to FW 3.09) or ProDrive (from FW 3.07), if it isn’t

running yet.

The error message signaled with ’error’ is to be found in WinBASS II / ProDrive:

h Open a list in the project tree by clicking on the + in front of ’management’. h Select from this list ’Device management’.

NOTE

If you are not able to start the moto r, although the red LED H 4 isn’t lig hting up and al though the LED H2 is lighting up green, chec k the parameterization of the b maXX parameter list in WinBASS II / ProDrive. Error possibilities are e. g.: torque limit = 0 has been set or notch position is not correct (also see parameter manual b maXX

If no LEDs are lighting up on the front side of the device, check the 24V supply.

8.2 Troubleshooting

The error messages are bas ed on the tr oub le sho oti ng in the b maX X® devices, which also are termed as error lists. If an error appears, the according definite error message is displayed with in a short time in WinBASS II / ProDriv e in the menu „driv e man age r’, whos e mea ni ng yo u can look up in the error list.

4400).

4400 with the

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8.2

Troubleshooting

8.2.1 Reset err ors

If the red error LED is lighting up, the re is at leas t on e erro r. You c an r eact upo n thi s, by ’Quit’ the error in WinBASS II / ProDrive, that means, that you inform the device, that you have noted the error, that you have remo ved it or that you want to pass over it. Due to error reset all error messages are reset. An individual error reset is not possible. The ac ceptance causes a r ese tti ng of t he e rr o r, in case the reset was po ss ib le du e to th e er ror situation.

8.2.2 Error parameters - error messages (error list) - error reactions

In the following you will find all error messages. An (error) message is shown in WinBASS

II in the window ’drive manager’. In the list field ’messages’ you will find the (abbreviated) error names, at HIPE RFACE® errors also the device part, the error number (not at errors accordin g to HIPERFACE

specification) and , separated by a colon, the meaning of this error, e.g. ’MotorError 96: Short-circuit temperature sensor’. At HIPER FACE® errors e.g. ’Encoder 1 communication: Parity error’.

Error processor P0201

Error no. Meaning Reaction Troubleshooting

0 reserved

1 Watchdog-Error IS Execute a restart of b maXX® 4400

2 Incorrect or unexpected interrupt has

occurred

3 NMI interrupt/bus error IS Execute a restart of b maXX® 4400

4 to 15 reserved

not assigned = 0

IS Execute a restart of b maXX® 4400

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Error detection and troubleshooting

Error operating system P0202

Error no. Meaning Reaction Troubleshooting

16 Err ors while booting IS Execute a restart of b maXX® 4400

17 Software error: IS Execute a restart of b maXX® 4400

18 Time slot configuration IS Execute a restart of b maXX® 4400

19 Time slot - time error IS Execute a restart of b maXX® 4400;

Change configuration of the time slice operation system

20 1 = No free memory IS Execut e a restart of b maXX® 4400

21 Invalid error code IS Execute a restart of b maXX® 4400

22 Invalid warning code IS Execute a restart of b maXX® 4400

23 False FPGA version IS Contact Baumüller

24 Two position controller: error while writ-

ing to target parameter

25 Checksum error flash system data IS The system data in the controller flash is invalid

26 Power unit is not supported IS Use an appropriate power unit or contact

27 to 31 reserved

Not assigned = 0

IS Ensure that the target parameter is writeable in

these operating conditions and the value to write is in the valid value margin.

and was replaced by default values. These default values are written to the flash by switch ing off and on.

Baumüller

Error Proprog communicationP203

Error no. Meaning Reaction Troubleshooting

32 Timeout protocol adjustable Execute a restart of b maXX® 4400

33 Prot ocol struct ure adjustable Execute a restart of b maXX® 4400

34 Wrong module type adjustable Contact Baumüller

35 Too many data in the telegram adjustable Contact Baumüller

36 Not enough data in telegram adjustable Contact Baumüller

37 Invalid operand adjustable Contact Baumüller

38 Invalid memory type adjustable Test RAM

39 Invalid operand address adjustable Enter a valid address

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Error no. Meaning Reaction Troubleshooting

40 Value less than the minimum value adjustable Check data set and adjust

41 Value greater than the maximum value adjustable Check data set and adjust

42 Parameter is write-protected adjustable Check data set and adjust

43 Parameters in this operation status not

writable

44 Invalid parameter value adjustable Enter with a valid value

45 Communication error

WinBASS controller

46 to 47 reserved

not assigned = 0

adjustable Check operating condition and parameteriza-

tion

adjustable Establish connection again or set parameter

P0290 to 0.

Error in function or option modules P0204

Error no. Meaning Reaction Troubleshooting

48 Error in

Function module A

49 Error in

Function module B

50 Error in

Function module C

51 Error in

Function module D

Level 3 error

see ZError Function module A to E P0240 to

P0244– on page 82 (= 3. level)

see ZError Function module A to E P0240 to

P0244– on page 82 (= 3. level)

see ZError Function module A to E P0240 to

P0244– on page 82 (= 3. level)

see ZError Function module A to E P0240 to

P0244– on page 82 (= 3. level)

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52 Error in

Function module E

53 Error in

Option module G

54 Error in

Option module H

55 Error in

Option module J

56 Error in

Option module K

57 Error in

Option module L

58 Error in

Option module M

Level 3 error

see ZError Function module A to E P0240 to

P0244– on page 82 (= 3. level)

see ZError option module G to M P0245 to

P0250– on page 83 (= 3. level)

see ZError option module G to M P0245 to

P0250– on page 83 (= 3. level)

see ZError option module G to M P0245 to

P0250– on page 83 (= 3. level)

see ZError option module G to M P0245 to

P0250– on page 83 (= 3. level)

see ZError option module G to M P0245 to

P0250– on page 83 (= 3. level)

see ZError option module G to M P0245 to

P0250– on page 83 (= 3. level)

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Error detection and troubleshooting

Error no. Meaning Reaction Troubleshooting

59 Timeout when waiting for the RST sig-

nal of the slaves

60 CRC error in

SPI transmission module f controller

61 CRC error in

SPI transmission Controller f module

62 to 63 reserved

not assigned = 0

IS Execute a restart

adjustable Error indicates that there are high EMC interfer-

adjustable Error indicates high EMC interferences; please

ences; please reduce these. Contact Baumüller.

reduce these. Contact Baumüller.

Error power Supply P0205

Error no. Meaning Reaction Troubleshooting

64 Mains failure adjustable Restore the connection to the power supply

65 Phase failure IS Check if all phases are correctly connected and

66 Mains undervoltage IS Assur e the compliance with the mains specifi-

voltage-carrying

cations (see techn. data)

67 Mains overvoltage IS Assur e the compliance with the mains specifi-

68 Underv oltage 24V IS Assure the compliance with the mains specifi-

68 to 79 reserved

not assigned = 0

79 Mains monitor collected errors Adjustable See P0236

cations (see techn. data)

Error power unit P0206

Error no. Meaning Reaction Troubleshooting

80 Communication error after HIPER-

FACE ® specification

81 Heatsink temperature IS Let the device cool down and/or reduce the

82 U DC link overvoltage IS Reduce the DC link voltage

83 O vercurrent IS Reduce the load and check the current control-

IS see ZError power unit - serial interface

P0233– on page 77

(= 3. level)

load

ler settings as well as the cabling and the motor

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Troubleshooting

Error no. Meaning Reaction Troubleshooting

84 Ground current IS Check the installation of the device (from

85 Device internal overtemperature IS Make sure of a sufficient ventilation in the

86 Cable break temperature sensor IS Pass on the device for repair

87 Safety relay off (or defect) IS Check the safety relay, exchange it for a new

maXX 443x) and check the motor for ground

fault

device

88 Bridge short-circuit IS Carry out a restart. At recurring error messages

89 Power unit not ready-to-operate IS Complete the operational readiness to the

90 Phase failure IS Check if all phases are correctly connected and

91 Mains failure IS Restore the mains supply

92 Mains undervoltage IS Assure the compliance with the mains specifi-

93 Mains overvoltage IS Assure the compliance with the mains specifi-

94 Undervoltage U DC link IS Check the power connections

95 reserved

not assigned = 0

renew the controller cartridge

power unit

voltage-carrying

cation (see technical data)

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Error detection and troubleshooting

Error motor P0207

Error no. Meaning Reaction Troubleshooting

96 Shor t-circuit temperature sensor

(Tm <= -30 °C)

97 Temperature sensor - motor not con-

nected (Tm > +300 °C)

98 Mot or overte mper ature IS Rem o ve motor over tem perat ure by cooling

99 Error I2t > 100% IS Leave drive in inhibited status until I2t-actual

100 Power unit maximal current > motor

maximal current

101 reserved

Not assigned = 0

102 Collective error finding notch position IS see ZError finding notch position P0237– on

103 to 111 reserved

Not assigned = 0

adjustable Remove the short-circuit in the temperature

adjustable Remove open circuit in the temperature sensor

adjustable Set power unit maximal current P1241 lower

sensor

circuit

down and/or reducing the load

value decreases under 100%

than motor maximal current P0069

page 133

(= 3. level)

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Error Encoder1 P0208

Error no. Meaning Reaction Troubleshooting

112 Communication error

(HIPERFACE®-Specification)

113 reserved

114 Error at overwriting of

encoder position information

115 Cable break encoder 1 IS Rem ove the cable break in the encoder cable

116 Overspeed encoder 1 IS Check the allowable rotational speed for

117 Amplitude limit exceeded IS Use another encoder

118 Encoder type unknown IS Check if the correct encoder is connected or

119 Invalid data field for motor data IS Use another encoder

120 Inco rrect motor data IS Use another encoder

121 Saving error of motor data IS Use another encoder

122 Motor data write-protected.

(is not valid for BM motors)

IS see encode r 1 (HIPERFACE® P0234

(= 3rd level)

IS Execute the command again. If the error occurs

again, contact Baumüller Nürnberg GmbH.

of encoder 1 or check the assignment of the encoder cable

encoder 1

use another encoder

IS Use another encoder

123 Field angle error IS Check the shielding of the encoder cable

124 Encoder without temperature measur-

ing

125 Memory capacity in the encoder for

electronic type plate too small

126 to 127 reserv ed

not assigned = 0

adjustable Use an encoder module with temperature mea-

suring

adjustable Use another encoder with a greater memory

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Error detection and troubleshooting

Error encoder 2 P0209

Error no. Meaning Reaction Troubleshooting

128 Communication error

(HIPERFACE®-Specification)

129 reserved

130 Error at overwriting of

Encoder position information

131 Cable break encoder 2 IS Remove the cable break in the encoder cable

132 Overspeed encoder 2 IS Check the allowable rotational speed for

133 Amplitude limit exceeded IS Use another encoder

134 Encoder type unknown IS Check if the correct encoder is connected or

135 Invalid data field for motor data IS Use another encoder

136 Incorrect mot or data IS Use another encoder

137 Saving error of motor data IS Use another encoder

138 Motor data write-protected.

(is not valid for BM motors)

IS see encoder 2 (HIPERFACE®) P0235

(= 3rd level)

IS Execute the command again. If the error occurs

again, contact Baumüller Nürnberg GmbH.

of encoder 1 or check the assignment of the encoder cable

encoder 2

use another encoder

IS Use another encoder

139 Field angle error IS Check the shielding of the encoder cable

140 Encoder without temperature measur-

ing

141 Memory capacity in the encoder for

electronic type plate too small

142 to 143 reserved

not assigned = 0

adjustable Use an encoder module with temperature mea-

suring

adjustable Use another encoder with a greater memory

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Error encoder manager P0210

Error no. Meaning Reaction Troubleshooting

144 Absolute position of encoder 1

unknown

145 Absolute position of encoder 2

unknown

146 Encoder module 1 is missing IS Check, if the right encoder is connected to

147 Encoder module 2 is missing IS Check, if the right encoder is connected to

148 Encoder module for measured value

storage is missing

149 At resolver no measured value storage

possible

150 Triggering not possible, because no

incremental encoder

151 Digital I/o-module is missing IS Install the digital I/O-Module

152 Incremental encoder emulation module

is necessary and is missing

153 Encoder module 1 is necessary for

incremental encoder emulation and is missing

IS Use another encoder

module position A

module position B

IS Install the encoder module

IS Use a SinCos- or incremental encoder

IS Use for this option an incremental

incremental encoder

IS Install the incremental encoder-

emulation module

IS Install the encoder module to slot A

154 Encoder module 2 is necessary for

incremental encoder emulation and is missing

155 Initialization error of the incremental

encoder-emulation module

156 Incremental encoder-emulation module

(HW) signals error

157 Error incremental encoder emulation

module

158 SSI encoder emulation module is miss-

ing

159 Error in setpoint source encoder 1 or 2 IS See encoder error message

IS Install encoder module to slot B

IS Restart system

IS Restart system, if error message recur change

the module

IS Use for this option an incremental encoder

IS Install the SSI-encoder-emulation module

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Error detection and troubleshooting

Error drive manager P0211

Error no. Meaning Reaction Troubleshooting

160 Timeout communication adjustable Remove the timeout of the

161 Timeout BACI adjustable Remove the timeout of the BACI communica-

162 Timeout cyclic communication adjustable Remove the timeout of the

163 Timeout required data adjustable Remove the timeout of the required data com-

164 Field bus error adjustable Check the field bus communication

165 Controller not synchronous to external

signal

166 Error at brake control IS Check the wiring and the function of the brake

167 No release of holding brake when start-

ing the drive

168 No closing of holding brake at stopping

of drive

169 Error holding brake status (cyclic moni-

toring)

adjustable set the Sync-Offset and / or

IS Check the holding brake

adjustable Check the holding brake

Proprog communication

tion option module

cyclic communication:

munication

Sync-tolerance

170 Error holding brake lining adjustable Check the holding brake

171 Initialize holding brake error IS Check, if there is a DIO module, if it is in the

172 Error holding brake: holding torque not

reached

173 to 175 reserved

not assigned = 0

IS Ensure that the torque limits are not set too

correct position and if it is correctly parameter ized (also see P0883)

small |P1402| < Min (|P1036|, |P1037|, |P1038|)

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Troubleshooting

Error data record manager P02 12

Error no. Meaning Reaction Troubleshooting

176 EEPROM copy error adjustable Copy the data set once more

177 Write timeout EEPROM adjustable The data in the EEPROM are invalid, please

178 Checksum error EEPROM IS EEPROM faulty or described faulty

179 No boot data set IS The data in the EEPROM are invalid, please

180 Incompatible s o ftw are IS The data in the EEPROM are invalid, please

181 There is no data set adjustable The data in the EEPROM are invalid, please

182 Checksum error im PSI module adjustable PSI EEPROM faulty or described faulty

183 PSI is reset adjustable Please save all data records

184 PSI data invalid adjustable The data in the PSI are invalid, please save all

185 Autotuning tables invalid. adjustable Restart autotuning

186 A/D correction table invalid adjustable Replace the controller cartridge

187 EEPROM is reset IS The data in the EEPROM are invalid, please

safe all data records

data records

safe all data records

188 to 191 reserv ed

not assigned = 0

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Error detection and troubleshooting

Error position controller P0213

Error no. Meaning Reaction Troubleshooting

192 Position deviation dynamic adjustable Rem ove the dynamical position deviation error

193 Position deviation static adjustable Remove the statical position deviation error

194 Encoder 1 is used for position control,

but is inactive. This error is also shown, if the faulty positioning is in one of the inactive data records.

195 Encoder 2 is used for position control,

but is inactive. This error is also shown, if the faulty positioning is in one of the inactive data records.

196 Software limit switch 1 exceeded adjustable Check the target position with the by the limit

197 Software limit switch 2 exceeded adjustable Check the target position with the by the limit

198 Hardware limit switch 1 exceeded adjustable Chec k the target position with the by the limit

199 Hardware limit switch 2 exceeded adjustable Chec k the target position with the by the limit

200 Homing necessary and not yet exe-

cuted

201 Setpoint in mode

Set-of-setpoints didn’t arrive in time

IS Activate encoder 1

IS Activate encoder 2

switch enabled travelling range

adjustable Execute homing

adjustable Assure, that positioning data and handshake

take place in time (also see parameter manual)

202 Target position v Modulo position Adjustable Minimize target position or

203 Spindle positioning:

Error while initialization of the trigger

204 Spindle positioning:

Timeout at trigger signal

205 Error occured while executing homing Adjustable Check the function of the reference switch and

206 to 207 not assigned = 0

Adjustable Used encoder without triggersignal (zero pulse)

Adjustable Check encoder for zero pulse; check encoder

adjust Modulo position P1239

or incorrect adjustment in P1425 spindle posi tioning mode

connector; check zero pulse signal by means of the toggle bit (encoder 1/2 status bit 8)

the hardware limit switch; adjust the encoder input selection where necessary; select only supported homing methods

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Error speed controller P0214

Error no. Meaning Reaction Troubleshooting

208 Drive blocked IS Remove the blockade of the drive

209 Encoder 1 is parameterized as encoder

for the motor control, but the evaluation is not activated. This error is also shown, if the faulty positioning is in one of the inactive data records.

210 Encoder 2 is parameterized as encoder

for the motor control, but the evaluation is not activated. This error is also shown, if the faulty positioning is in one of the inactive data records.

211 Overspeed

Open loop

212 to 223 not assigned = 0

IS You have got to either activate the encoder in

the encoder 1 (mode P0150) or you set the encoder 2 as encoder for the position control (parameter P1030)

IS You have got to either activate the encoder in

the encoder 2 (mode P0160) or you set the encoder 1 as encoder for the position control (parameter P1030)

IS Check parameterization and reduce speed

Error free control section P0215

Error no. Meaning Reaction Troubleshooting

224 to 234 Not assigned = 0 adjustable

235 Torque coupling: General error in the

master

adjustable

236 Torque coupling: Operating mode in

the slave is not speed control

237 C onfiguration error reaction return

motion is invalid

238 Return motion destination was not rea-

ched

239 Application error

(enabled by P0302 bit 1)

adjustable

Error CANsync P0216

Error no. Meaning Reaction Troubleshooting

240 to 245 not assigned = 0 no reaction Check the parameterization of the

DC-parameters, see parameter manual

246 Invalid DIP switch settings according

to setting

247 to 255 not assigned = 0

Correct the wrong setting of the DIP switch on the module

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Error detection and troubleshooting

3. Level Error power unit - serial interface P0233

(communication error to the power unit)

Error code Meaning Troubleshooting

6 Data overflow Error indicates high EMC problems; please reduce

7 Bit frame error Error indicates high EMC problems; please reduce

8 Invalid command state Contact Baumüller

these. Contact Baumüller

9 Parity error Restart of b maXX

10 Checksum error Error indicates high EMC problems; please reduce

11 Unknown error code Error indicates high EMC problems; please reduce

12 Data number error Error indicates high EMC problems; please reduce

13 Invalid argument Error indicates high EMC problems; please reduce

14 Data field is write protected Error indicates high EMC problems; please reduce

15 Invalid access code Error indicates high EMC problems; please reduce

16 Data field is not changeable in its size Error indicates high EMC problems; please reduce

these. Contact Baumüller

17 Word address outside of data field Error indicates high EMC problems; please reduce

18 Data field is nonexistent Error indicates high EMC problems; please reduce

these. Contact Baumüller

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8.2

Troubleshooting

Error code Meaning Troubleshooting

36 Wrong data checksum Error indicates high EMC problems; please reduce

37 No response Error indicates high EMC problems; please reduce

these. Contact Baumüller

66 Inv alid respo nse Restart of b maXX

2 encoders can be connected to a b ma XX® 4400 at most. Accordingly maximum errors can appear in function module 1 and function module 2. The term ’encoder 1’ or ’encoder 2’ in the column ’device part’ stands for one of the five currently existing encoder module types.

Error encoder 1 - serial interface P0234 Error encoder 2 - serial interface P0235

(communication error after HIPERFACE® specification in the encoder 1 /encoder 2)

Error code M eaning Troubleshooting

1 Analog signals outside specification Check the encoder cable and if the encoder has been

connected correctly.

2 Error in internal angle offset Check the encoder cable and if the encoder has been

3 Data field partitioning table destroyed Check the encoder cable and if the encoder has been

connected correctly.

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4 Analog limit values not available Check the encoder cable and if the encoder has been

connected correctly.

5 Internal I2C-bus not operative Check the encoder cable and if the encoder has been

connected correctly.

6 Internal checksum error Check the encoder cable and if the encoder has been

connected correctly.

7 Internal watchdog error - encoder reset Check the encoder cable and if the encoder has been

connected correctly.

8 Overflow of the counter Check the encoder cable and if the encoder has been

connected correctly.

9 Parity error Check the encoder cable and if the encoder has been

connected correctly.

10 Check sum error Check the encoder cable and if the encoder has been

connected correctly.

11 Unknown error code Check the encoder cable and if the encoder has been

connected correctly.

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Error detection and troubleshooting

Error code Meaning Troubleshooting

12 Data number error Check the encoder cable and if the encoder has been

connected correctly.

13 Invalid argument Check the encoder cable and if the encoder has been

14 Data field is write protected Check the encoder cable and if the encoder has been

15 Invalid access code Check the encoder cable and if the encoder has been

16 Data field is not changeable in its size Check the encoder cable and if the encoder has been

17 Word address outside of data field Check the encoder cable and if the encoder has been

18 Data field is nonexistent Check the encoder cable and if the encoder has been

19 to 27 reserved

28 Absolute monitoring of the analog signals Check the encoder cable and if the encoder has been

29 Transmission current critical Check the encoder cable and if the encoder has been

30 En coder tem perat ure critical Check the motor temperature

connected correctly.

31 Rotational speed too high - no formation of

positioning possible

32 Po sition singleturn unreliable Internal encoder error

33 Multiturn position error Internal encoder error

34 Multiturn position error Internal encoder error

35 Multiturn position error Internal encoder error

36 Invalid power unit data checksum Check the encoder cable and if the encoder has been

37 No response from encoder Check the encoder cable and if the encoder has been

38 En coder address unknown Check the encoder cable and if the encoder has been

39 Er ror reading the absolute angle position Check the encoder cable and if the encoder has been

Check the encoder cable and if the encoder has been connected correctly.

Contact Baumüller

connected correctly.

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8.2

Troubleshooting

Error code Meaning Troubleshooting

40 Invalid checksum of received data Check the encoder cable and if the encoder has been

connected correctly.

41 Unknown encoder type Check the encoder cable and if the encoder has been

42 to 63 reserved

64 No response of HIPERFACE® encoder Check the encoder cable and if the encoder has been

65 No response from EnDat encoder Check the encoder cable and if the encoder has been

66 Useless response to encoder comm and Check the encoder cable and if the encoder has been

67 Type of encoder is not applicable Use an other type of encoder

68 to 79 reserved

80 CRC has determined an error Check the encoder cable and if the encoder has been

81 Invalid command Check the encoder cable and if the encoder has been

82 Error in response telegram Check the encoder cable and if the encoder has been

connected correctly.

83 Alarm bit is set Restart the system

84 Mem ory is occupied Check the encoder cable and if the encoder has been

85 Inco rrect data checksum Check the encoder cable and if the encoder has been

86 Motor data length and/or data version of

encoder and controller firmware are not identical

87 No EnDat interface Check the encoder cable and if the encoder has been

88 Exceeding of transmission format which is

able to be evaluated

89 Ex ceeding of the evaluable

measuring step length

90 Signal period length < measuring step

length

91 EnDat 2.2: Error during initialization the

master module

connected correctly.

Check the encoder cable and if the encoder has been connected correctly.

connected correctly.

Use another length measuring system type

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Error detection and troubleshooting

Error code Meaning Troubleshooting

92 EnDat 2.2: Timeout during measuring the

signal propagation time

93 En Dat 2.2: Error - propagation time com-

94 En Dat 2.2:Type of encoder does not sup-

95 EnDat 2.2: No RM-Bit is set, encoder abso-

96 Er ror lighting Connect encode r

97 Er ror signal amplitude Connect encoder

98 Er ror position value Connect encoder

99 Er ror overv o ltage Exchange the encoder module

100 Error undervoltage Exchange the encoder module

101 Error overcurrent Exchange the encoder module

102 Error battery Connect encoder

103 to 111 reserved

112 Position error detected during multiple

pensation is switched off

port EnDat2.2 (introduction set, power supply, clock frequency)

lute position is not referenced

request

113 Error triggered by additional info 1 Fehler durch Zusatzinfo 1 ausgelöst

114 Error triggered by additional info 2 Fehler durch Zusatzinfo 2 ausgelöst

115 Error triggered by additional info 3 Fehler durch Zusatzinfo 3 ausgelöst

116 Error triggered by additional info 4 Fehler durch Zusatzinfo 4 ausgelöst

117 Error triggered by additional info 5 Fehler durch Zusatzinfo 5 ausgelöst

118 Error triggered by additional info 6 Fehler durch Zusatzinfo 6 ausgelöst

119 Error triggered by additional info 7 Fehler durch Zusatzinfo 7 ausgelöst

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8.2

Troubleshooting

Error Function module A to E P0240 to P0244

Level 3 error

no.

0 Reserved error

1 Module not detected adjustable Check if the correct module is located at the correct slot

2 Module not permitted at this

position

3 24 V missing or output short-

circuited

4 Wrong target parameter value

by digital input

5 Direct PLC -I/O access for this

module not permitted

6 Reserved error

7 Module not allowed in control-

ler

8 to 15 Reserved error

Meaning Reaction Troubleshooting

adjustable Check if the correct module is located at the correct slot

adjustable Check the wiring of the digital outputs

adjustable Check the parametrization of the input channel

adjustable Do not select the module

IS Remove the module

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Error detection and troubleshooting

Error option module G to M P0245 to P0250

Sub-error no. Meaning Reaction Troubleshooting

4096 Wrong parameter no. at setpoint

parameter 1

4097 Wrong parameter no. at setpoint

parameter 2

4098 Wrong parameter no. at setpoint

parameter 3

4099 Wrong parameter no. at setpoint

parameter 4

4100 Wrong parameter no. at setpoint

parameter 5

4101 Wrong parameter no. at setpoint

parameter 6

4102 Wrong parameter no. at setpoint

parameter 7

4103 Wrong parameter no. at setpoint

parameter 8

4104 Wrong parameter no. at setpoint

parameter 9

4105 Wrong parameter no. at setpoint

parameter 10

adjustable Check the according setpoint parameter

4106 Wrong parameter no. at setpoint

parameter 11

4107 Wrong parameter no. at setpoint

parameter 12

4108 Wrong parameter no. at setpoint

parameter 13

4109 Wrong parameter no. at setpoint

parameter 14

4110 Wrong parameter no. at setpoint

parameter 15

4111 Wrong parameter no. at setpoint

parameter 16

4112 Wrong parameter no. at actual value

parameter 1

4113 Wrong parameter no. at actual value

parameter 2

adjustable Check the according setpoint parameter

adjustable Check the according actual value parameter

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Page 84

8.2

Troubleshooting

Sub-error no. Meaning Reaction Troubleshooting

4114 Wrong parameter no. at actual value

parameter 3

4115 Wrong parameter no. at actual value

parameter 4

4116 Wrong parameter no. at actual value

parameter 5

4117 Wrong parameter no. at actual value

parameter 6

4118 Wrong parameter no. at actual value

parameter 7

4119 Wrong parameter no. at actual value

parameter 8

4120 Wrong parameter no. at actual value

parameter 9

4121 Wrong parameter no. at actual value

parameter 10

4122 Wrong parameter no. at actual value

parameter 11

4123 Wrong parameter no. at actual value

parameter 12

adjustable Check the according actual value parameter

4124 Wrong parameter no. at actual value

parameter 13

4125 Wrong parameter no. at actual value

parameter 14

4126 Wrong parameter no. at actual value

parameter 15

4127 Wrong parameter no. at actual value

parameter 16

4128 Invalid value at

setpoint parameter no. 1

4129 Invalid value at

setpoint parameter no. 2

4130 Invalid value at

setpoint parameter no. 3

4131 Invalid value at

setpoint parameter no. 4

4132 Invalid value at

setpoint parameter no. 5

adjustable Check the according actual value parameter

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

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Error detection and troubleshooting

Sub-error no. Meaning Reaction Troubleshooting

4133 Invalid value at

setpoint parameter no. 6

4134 Invalid value at

setpoint parameter no. 7

4135 Invalid value at

setpoint parameter no. 8

4136 Invalid value at

setpoint parameter no. 9

4137 Invalid value at

setpoint parameter no. 10

4138 Invalid value at

setpoint parameter no. 11

4139 Invalid value at

setpoint parameter no. 12

4140 Invalid value at

setpoint parameter no. 13

4141 Invalid value at

setpoint parameter no. 14

4142 Invalid value at

setpoint parameter no. 15

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

4143 Invalid value at

setpoint parameter no. 16

4144 Invalid value for

Setpoint period

4145 Invalid value for

Actual value period

4146 False value for

Cycle offset setpoints

4147 False value for

Cycle offset actual values

4148 BACI timeout at

cyclic data

4149 BACI timeout at

Service data

4150 Check results in faulty checksum IS E xecute a restart by switching on and off

4151 ramp-up Timeout when waiting for the

slave type or when waiting for the resetting of config-pending-flag

4152 Invalid data transfer structure type adjustable Contact Baum üller

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Make sure that you have got correct values

within the permitted value range.

adjustable Check the communication rate with the

adjusted timeout P0839

adjustable

adjustable Execute a restart by switching on and off

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8.2

Troubleshooting

Sub-error no. Meaning Reaction Troubleshooting

4153 Internal error: Wrong BACI status adjustable Contact Baumüller

4154 Access conflicts with slave at cyclic

Communication:

4155 Error cyclic Communication: Parameter

value wrong

4156 Error cyclic Communication: Alive-

counter conflict

4157 Cmd interface: Channel number wrong

(0 or > 6)

4158 Cmd interface: The channel which was

indicated does not exist

4159 Cmd interface: Internal error - wrong

pointer

4160 Cmd interface: Internal error - wrong

status

4161 Cmd interface: Wrong package number adjustable Contact Baumüller

4162 Cmd interface: Wrong command num-

ber

4163 Cmd interface: Wrong status when

handling the package

adjustable Contact Baumüller

adjustable Check the value of the transmitted parameter

adjustable Check if the option module and the controller

are synchronous.

adjustable Contact Baumüller

4164 Cmd interface: Timeout at command

processing

4165 Cmd interface: Wrong package length adjustable Contact Baumüller

4166 Cmd interface: Descriptor not available adjustable Contact Baumüller

4167 Cmd interface: Wrong package type adjustable Contact Baumüller

4168 Cmd interface: Checksum error adjustable Contact Baumüller

4169 Module identification: PCI-error when

reading

4170 Module identification: PCI-error when

writing

4171 Module identification: general reading

error

4172 Module identification: general error at

writing

4173 Internal error adjustable Contact Baumüller

adjustable Contact Baumüller

adjustable Check the reliability performance of the option

module

adjustable Check the reliability performance of the option

module

adjustable Check the reliability performance of the option

module

adjustable Check the reliability performance of the option

module

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Error detection and troubleshooting

Sub-error no. Meaning Reaction Troubleshooting

4174 Configuration cyclic services: Parame-

ters are not cyclic writable

4175 Configuration cyclic services: Invalid

parameter number

4176 Wrong option module error code adjustable Contact Baumüller

4177 to 8191 reserved

8192 Error CANopen timeout on CAN bus adjustable Error node guarding

adjustable Select another parameter

8.2.3 Parameter description – warnings (warning bit list)

Warning power supply P0261

Warning no. Meaning Troubleshooting

0 reserved warning

1 Undervoltage 24V Assure the compliance with the specification

Further information is to be found in programming manual CANopen Slave for b maXX® controller

2 Mains undervoltage Assure the compliance with the mains specification

3 Mains overvoltage Assure the compliance with the mains specification

4 Mains failure Restore the mains supply

5 Phase failure Check if all phases are correctly connected and volt-

6 to 15 reserved warning

age-carrying

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8.2

Troubleshooting

Warnings power unit P0262

Warning no. Meaning Troubleshooting

16 Inside temperature of device Establish the specified environmental conditions,

17 Heatsink temperature Reduce the power output, check the fans of the device

18 Timeout at DC link charging Check the mains phase sequence (clockwise phase

19 not assigned = 0

20 Safety relay not controlled Check the cabling of the safety relay

21 to 22 reserved warning

23 Difference of voltage

Mains DC link > 40 V

24 Ixt-threshold 1 is exceeded Take steps, so that the Ixt actual value doesn’t exceed

25 to 31 reserved warning

assure correct ventilation conditions

sequence) and avoid taking energie from the DC link during charging

Check the power connections

100 %

Warnings motor P0263

Warning no. Meaning Troubleshooting

32 Temperature threshold 1 exceeded Reduce the power output of the motor

33 Temperature threshold 2 exceeded Reduce the power output of the motor

34 I²t threshold exceeded Reduce the power output of the motor

35 to 47 reserved warning

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Table of figures

Position of type key label ............................................................................................................. 9

Mounting instruction BM441X, BM442X-S, BM443X-S/Z, BM463X-S/Z, BM444X-S/Z, BM464X-S/Z 14

Mounting instruction BM445X-S/Z, BM465X-S/Z, BM446X-S/Z and BM466X-S/Z.................... 15

Mounting instruction BM447X-A/F and BM477X-FXX-3XXXX................................................... 16

Mounting instruction ’miscellaneous’.......................................................................................... 17

Connection diagram with a directly controlled motor brake ....................................................... 20

Connection diagram with motor brake controlled via an additional relay................................... 21

Connection fan BM447X-A......................................................................................................... 22

Electrical connections for mains, motor, upon others for BM4412 and BM4413 ....................... 23

Electrical connections for mains, motor, upon others for BM4414............................................. 24

Electrical connections for mains, motor, upon others for BM442X ............................................ 25

Electrical connections for mains, motor, upon others for BM443X and BM463X....................... 26

Electrical connections for mains, motor, upon others for BM444X and BM464X

*) only BM444X-S/-A................................................... ....... ...................................... ....... ........... 27

Electrical connections for mains, motor, upon others for BM445X, BM465X,BM446X and BM466X

*) only BM445X-S/-A and BM446X-S/-A.................................................................................... 28

Electrical connections for mains, motor, upon others for BM466X and BM476X....................... 29

Electrical connections for mains, motor, upon others for BM4755............................................. 30

Electrical connections for mains, motor, upon others for BM447X and BM4773

*)only BM447X-/-A ..................................................................................................................... 31

Connection X100 and connections of the controller unit............................................................ 32

ProDrive: Start window... ...... ....... ....................................... ...... ....... ...... ...... ....... ...... ....... ..... ...... 37

ProDrive: version conflict ............................... ....................................... ...... ....... ...... ....... ..... ...... 38

ProDrive: Select device........ ....... ...... ....... ...... ....... ...... ....... ...... ....... ...... ..................................... 39

ProDrive: Startpage.. ...... ...... ....... ...... ....... ...... ....... ...................................... ....... ...... ....... ........... 40

ProDrive: Navigation ................................................... ....... ...... ....... ...... ...... ....... ...... ....... ........... 40

Starting sequence .......... ...... ....... ...... ....... ...... ....... ...... ....... ...... ....... ...... ..................................... 42

ProDrive: Navigation ................................................... ....... ...... ....... ...... ...... ....... ...... ....... ........... 44

ProDrive: Drive Manager...... ....... ...... ....... ...... ....... ...... ....... ...... ....... ...... ..................................... 45

ProDrive: Navigation ................................................... ....... ...... ....... ...... ...... ....... ...... ....... ........... 46

ProDrive: Power unit ................... ...... ....... ...... ....... ...... ....... ...... ....... ........................................... 46

ProDrive: Startpage.. ...... ...... ....... ...... ....... ...... ....... ...................................... ....... ...... ....... ........... 47

ProDrive: Encoder 1 configuration ............................................................................................. 48

ProDrive: Navigation ................................................... ....... ...... ....... ...... ...... ....... ...... ....... ........... 49

ProDrive: Motor database ........... ...... ....... ....................................... ...... ...... ....... ...... ....... ...... ..... 49

ProDrive: Selection of the motor................................................................................................ 49

ProDrive: Motor.............................................. ....... ...... ....... ...... ....... ...... ...... ............................... 51

ProDrive: Parameter list........................................................................ ...... ....... ...... ....... ........... 52

ProDrive: Data set management....... ....... ...... ....... ...... ....... ...................................... ....... ...... ..... 52

ProDrive: Data set management....... ....... ...... ....... ...... ....... ...................................... ....... ...... ..... 53

ProDrive: Drive manager dialogue............................................................................................. 54

ProDrive: Find notch position: Drive manager ........................................................................... 54

ProDrive: Ramp function generator............................................................................................ 55

ProDrive: Drive manager dialogue............................................................................................. 56

ProDrive: Ramp function generator - Drive manager................................................................. 56

ProDrive: Data set management - icon bar................................................................................ 57

ProDrive: Data set management....... ....... ...... ....... ...... ....... ...................................... ....... ...... ..... 57

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Table of figures

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Index

Commissioning 33 Connection diagrams 23 Connection torque 28 Connection X100 32 Connections of the controller part 32 Cooling type 10 Current grading 10 Current limit reached 61

Device description 9 Device generation 10 Device management 63 Display elements 60

Electrical connections 23, 24 Enable signals 59 Encoder data (data sheet) 35 Error 61 Error detection 63 Error list 64 Error messages 64 Error parameters 64 Error rea c tions 64 Executing commissioning 43

Find notch position 54 FunktionsModul 82

Hardware type 10 HIPERFACE 77

Installation 19 Introduction 5

LED 60 LED H-2 43 LED H2 63 LED H-3 43 LED H-4 43 LED H4 63 Legal information 7

Mains type 10 Marking 9 Memory module PSI 32 Motor control 36

Motor data (data sheet) 35 Motor data (type plate) 35 Motor type 35 Mounting 13

Notch position 35 Number of pole pairs 35

Operating program 61 Operating status 60 Operation 59 Option module 83

Parameter list 63 Parameterization 63 PPR count 35 Preconditions 34 Preparations 34 Pulse enable 35, 59, 60

Quickstop 59

Reset errors 64 RS232 36 RS232-cable connector 43

Safety instructions 7 Safety relay 10, 22, 68, 88 Screws 14 Signal level 59 Size of cabinet 10 Starting sequence 42 State of software 11 Switching elements 35 Switch-on frequency 59

Torque direction 1 60 Torque direction 2 60 Troubleshooting 63 Type 10 Type key 9

plug-in card 11

Warnings 87 Washers 14 WinBASS II 43, 63

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Index

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Revision survey

Version Date of

issue

5.06014.01 15.05.2006 First edition

5.06014.02 24.05.2011 ProDrive added. BM4600 und BM4700 integrated.

Changings

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Notes:

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Page 96

Baumüller Nürnberg GmbH Ostendstraße 80-90 90482 Nürnberg T: +49(0)911-5432-0 F: +49(0)911-5432-130

All information given in this manual is customer information, subject to change without notice. We reserve the right to futher develop and actualize our products continuously using our permanent revision service. Please notice, that specifications/data/information are current values according to the printing date. These statements are not legally binding according to the measurement, computation and calculations. Before you make any information given in this manual to the basis of your own calculations and/or applications, please make sure that you have the latest edition of the information in hand. No liability can be accepted concerning the correctness of the information.

www.baumueller.de

Baumuller b maxx BM4400, b maxx BM4700, b maxx BM4600 Compact Manual

Table of contents

1.1 Copyright and trade mark

2.1 Legal information

3.1 Marking of the device - type key

5.1 Connection diagram

5.2 Connection diagrams

6.1 Requirements to the executing personnel

6.2 Preconditions

6.3 Preparations

6.4 Survey

6.5 Executing commissioning

7.1 Enable signals

7.2 Switch-on frequency

7.3 Display elements - LED

7.3.1 Operating condition (H1, H2)

7.3.2 Current limit (H3)

7.3.3 Error (H4)

7.3.4 Display

8.1 Error detection

8.2 Troubleshooting

8.2.1 Reset err ors

8.2.2 Error parameters - error messages (error list) - error reactions

Table of figures

Index

Revision survey