Baumfolder Wetscore User Manual

BAUMFOLDER
CORP.
WetScore
INSTALLATION,
INSTRUCTION
&
PARTS
MANUAL
FOR
SERIES
FOLDERS
BAUMFOLDER CORP . 2003 Printed in U.S.A. TP10320A
PAGE 1 TP10320A
©
BAUMFOLDER CORPORATION
All Rights Reserved
WARNING
• Do not operate this machine without all guarding in place.
• Do not make adjustments or perform maintenance on this machine with power on.
• Keep the machine and the work area clean and free of spills to prevent accidents.
• Be sure to replace any safety decals that may have been detached for any reason.
BAUMFOLDER reserves the right to make changes in design or to make additions or improvements in its products without imposing any obligation upon itself to install them on its previously manufactured products. It is recommended that modifications to this equipment not be made without the advice and express written consent of BAUMFOLDER.
FOLDER IDENTIFICATION
MODEL NO: ________________________________ SERIAL NO: ______________________________
SALES AGENCY: _____________________________________________________________________
INSTALLED BY: _______________________________________________ DATE: ________________
PHONE NO: ________________________________
TP10320A PAGE 2
Contents
SECTION 1:
SAFETY.......................................................................................................................................................4
BASIC ..............................................................................................................................................................4
ADDITIONAL NOTES ..................................................................................................................................... 4
SECTION 2:
HOW WetScore WORKS ...........................................................................................................................5
SECTION 3:
SET UP ........................................................................................................................................................6
1.0 ALCOHOL/W A TER MIXTURE ................................................................................................................. 6
2.0 NUMBER of SCORES ................................................................................................................................6
3.0 BLEEDING AIR from TUBING ................................................................................................................... 6
4.0 LOWING PIVOT ROD into PLACE ............................................................................................................7
5.0 PROPER NEEDLE for JOB ..........................................................................................................................7
6.0 PLACEMENT of NEEDLES on STOCK .....................................................................................................7
7.0 FLOW RA TE ADJUSTMENT .................................................................................................................... 8
8.0 PHOTO SENSOR POSITIONING ............................................................................................................... 8
SECTION 4:
REFILLING BOTTLE ..............................................................................................................................8
1.0 FLUID LEVEL .............................................................................................................................................8
2.0 BLEEDING AIR ..........................................................................................................................................8
WHILE RUNNING JOB ..........................................................................................................................8
1.0 FLUID LEVEL .............................................................................................................................................8
2.0 NEEDLE FLOW RA TE ............................................................................................................................... 8
3.0 PHOTO SENSOR LED INDICA TOR .......................................................................................................... 8
4.0 JAMMED SHEETS .................................................................................................................................... 8
5.0 FOLDER STOPS RUNNING .......................................................................................................................9
WHEN JOB’S FINISHED ........................................................................................................................9
SECTION 5:
OPERATING TIPS ....................................................................................................................................9
1.0 WetScore with MECHANICAL SCORES ....................................................................................................9
2.0 WetScore with PERFORA TORS.................................................................................................................9
3.0 W etScore ACROSS PRINTED SOLIDS ......................................................................................................9
4.0 WetScore with COA TED STOCK............................................................................................................. 10
5.0 SQUARE SIDE-GUIDE ............................................................................................................................. 10
6.0 WetScore with LIGHT STOCK................................................................................................................. 10
SECTION 6:
MAINTENANCE.....................................................................................................................................11
SECTION 7:
TROUBLSHOOTING ............................................................................................................................12
SECTION 8:
INSTALLATION & PARTS ...................................................................................................................14
PAGE 3 TP10320A
SAFETY FIRST
BASIC
10. Make sure that all safety devices are in place before restarting the machine.
Y our new BAUMFOLDER paper folding machines have been designed in accordance with the latest safety specifications. The warning and caution labels on the machine must remain in place. Make sure all guarding provided is in place before starting up and running the machine.
Due to the nature of the work process of paper folding machines, there are parts and areas on the machine which cannot be completely covered without interfering with the operation of the machine. Therefore, sound personal work habits and strict observance of all safety precautions is required for the protection of the operator, co-workers, and the machine.
Be certain to follow these
safety precautions:
1. Study the safety instructions at your plant and those provided in this manual.
2. Study the operating instructions carefully before operating the machine.
3 . Make sure that your co-workers are familiar with the
work process, potential danger areas, and all necessary safety measures.
11. Never clean moving parts of the machine (rollers, shafts, etc.) or remove any test sheets or paper jams while the machine is running.
12 . Keep the floor around the entire machine clean. Immedi-
ately clean up any oil, grease, or paint spills from the floor . Remove tools, cleaning cloths, and paper scraps from all work areas.
13. Never allow unauthorized personnel to make adjustments on the machine, remove problem sheets, or start the machine.
14 . Never climb over the machine or crawl into it while it is
turned on.
15 . Immediately repair or replace any safety devices which
have become ineffective or are missing.
16. Report any exposed cables or exposed electrical connec­tions.
17 . Always have a certified qualified electrician perform all
electrical maintenance.
18 . Do not make adjustments or perform maintenance with
the power on.
4 . Make sure that the machine is in good working order
before turning it on.
5. If the machine suddenly stops for whatever reason, do not restart it right away. Someone may have stopped the machine, but failed to press the emergency (Stop) button. If the machine is restarted unexpectedly , your co-worker could be seriously injured.
6. Always press the emergency (Stop) button first if you stop the machine for adjustments or maintenance work which must not be done while the machine is in opera­tion.
7 . For extensive maintenance or repair work, turn off the
main power supply .
8 . Never use improper or defective tools.
9 . After making adjustments or after doing maintenance or
repair work, always make sure that all tools and other objects are removed from the machine. Otherwise, they might fall into the machine, causing severe damage or injuries.
19 . Become familiar with and follow the safety labels on the
next page. Replace any of these labels that are damaged or lost.
Additional Notes:
20. Do not attempt to remove a paper jam, no matter how minor it may appear to be, while the machine is running.
21. When cleaning the fold rolls, use the handwheel for turning. Be sure the power to the machine is off.
22. Turn off the machine before making any adjustments to the scoring, perforating, or slitting attachments. Keep hands and clothing away from the slitter shafts when the machine is running.
TP10320A PAGE 4
How The WetScore Works
5 . Keep all tubing away from fold rollers. Do not
operate the folder without guards in place.
The WetScore is designed to give you absolutely
straight, tight and consistent folds out of your existing folder.
New or well used, your folder will show an improvement
in perfomance with the addition of the WetScore; increased running speeds, tighter more accurate folds, less waste and a reduction of downtime.
The WetScore applies a fine line of an alcohol/water
mixture to the sheet, breaking the grain of the stock, prior to the sheet entering the fold rollers. This eliminates the bother of getting a straight score out of the parallel section of your folder. The wet line applied to the sheet on the register table is always straight, as long as the sheet registers to the guide before reaching the WetScore needle applicators. For this reason the WetScore is installed on the folder as close to the fold rollers as possible.
The WetScore applies a fine line to the stock regardless
of the speed at which the folder is running. By placing the needle applicators directly upon the stock, the surface tension of the fluid is overcome and the WetScore is able to apply the fluid to the stock by capillary action. The effective result of this action is that the faster you run the folder, the faster the flow of fluid onto the stock! For this reason it is
essential that the needles are always in contact with the surface of the stock when using the W etScore.
6. To avoid unnecessary wear of the tubing, keep tubing from resting on the cross carrier drive rollers of the right angle unit.
7 . Prolonged operation of the WetScore will result in the
heating of the shut-off solenoid. Use caution when handling.
8 . Alcohol/water solution is flammable. Keep away from
excessive heat or open flame!
The WetScore is the only product of its type that
features an automatic shut-off to prevent build-up of fluid on the folder. The shut-off is accomplished by a signal sent from a photoelectric sensor to a control modulated amplifier. The amplifier has a built in delayed off signal that is preset at the factory for 1 second. If the WetScore sensor does not detect a second sheet within 1 second, the Amplifier will send a signal to the solenoid stopping the flow of fluid to the control valves. For this reason a small amount of fluid will be seen falling between sheets during the running of a job, as well as when the folder stops running.
MACHINE SAFETY
1 . Needles are Sharp! Place needles in needle holders
on control amp base when not in use. Use caution when handling!
2. Unplug WetScore when not in use.
3 . Wipe up all spills.
4. Do not operate without the amp housing cover in place. No user serviceable parts inside.
PAGE 5 TP10320A
SET UP
1.0 THE RIGHT ALCOHOL/WA TER MIXTURE
3.0 BLEEDING AIR FROM THE TUBING
The WetScore uses a mixture of Isopropyl ALcohol
(Commonly known as Rubbing Alcohol) and water . The alcohol serves two purposes. First, it acts as a drying agent to cause rapid evaporation of the solution from the signa­tures. Secondly , it insures that the fluid maintains a uniform line upon the stock. For these reasons it is important that the solution be mixed in the proper proportions. T oo little alcohol in the solution and the fluid will tend to spread out upon the sheets in a ribbon rather than a fine line and the signatures will feel excessively wet. T oo much alcohol and the fluid will have a difficult time absorbing into the stock and inconsistent folds will result.
As a rule of thumb, during operation of the WetScore
the signatures should feel wet to the touch immediately after folding and dry within 3 to 5 minutes. You should be able to smell the alcohol on the signatures. The folded signatures should appear flat. If the signatures appear to be rippled along the scored and folded edge you are using too much water and we advise remixing your solution. To avoid unwanted downtime, we advise keeping a premixed container of solution nearby the folder to fill the water bottle during operation of the WetScore.
The Greatest factor in insuring a strong flow of fluid through the WetScore is the asbence of air in the tubing that runs from the bottle to the control valves.
A. BLEEDING THE TUBING FROM THE
ON/OFF SOLENOID TO THE CONTROL
VALVES
1 . Plug the WetScore into a 110V . outlet.
2 . Make sure that the LED indicator light on the
photoelectronic sensor is not lit,indicating that the solenoid is closed.
3 . Close all of the control valves.
4 . Remove the rubber cap from the end port of
the control valves.
5. Place a rag over the open port to catch fluid when the solenoid is opened.
2.0 DETERMINE THE NUMBER OF SCORES
In most cases you will want to use the WetScore when
you are folding in the 8 page (right angle). We recommend using the WetScore not only for those situations in which you would normally use a mechanical score, but for folding with perforators as well. The WetScore is not meant to replace the perforators, but operates in addition to them. The resulting signatures will be flatter, usually eliminating dog-ears and assuring you straight perforations.
6. Place your free hand under the sensor to open the solenoid.
7. Allow fluid to run through the system until no air is visible in the tubing between the solenoid and the control valves.
8 . Remove your hand from under the sensor,
when the flow of fluid stops, replace the cap on the open port.
TP10320A PAGE 6
B. BLEEDING THE TUBING FROM THE
CONTROL VALVES TO THE NEEDLES
1 . Remove needles from the nozzles.
2 . To avoid spilling the fluid upon the folder, it is
recommended that you remove the nozzles from their holders.
3 . Hold the nozzles away from the folder and
point them into a pail or absorbent rag to catch the fluid when it leaves the nozzle.
4. Open the appropriate control valves.
5. THE PROPER NEEDLE FOR THE JOB
The WetScore is installeed with 23 guage needles. W e
have found that for most of the work that comes through the shop these are sufficient. However , for heavy stock; 80 lb. or greater; you may wish to use a bigger needle. Make sure that the needles are not bent. Secure the needles in the nozzles. The nozzles are internally threaded to fit the needles, no tools are necessary. Insert the needles into the nozzles and hand tighten, do not over tighten.
6. PLACEMENT OF THE NEEDLES UPON THE STOCK
5. Hold your hand under the sensor to open the on/off solenoid.
6 . Bleed the tubing until the fluid flows consis-
tently from the nozzle.
7 . It is customary for some air to remain in the
tubing after bleeding. This will usually not affect the flow .
4.0 LOWERING THE PARALLEL UNIT PIVOT ROD INTO PLACE
A. Make sure that the needles are not in the nozzles.
B. Lower the rod slowly to ensure that the nozzle
holders as well as the sensor do not sit upon the shoe-in guides, register table sheet holddowns, or side guide.
C. Snap rod into place on the support bracket.
A. POSITIONING OF THE NEEDLES IN
RELATION TO THE REGISTER TABLE AND TAPE DRIVE ROLLER.
Adjustment is made by sliding the nozzle (needle attached) in and out of the nozzle holder .
1 . The ideal location of the end of the needle is be-
tween the register roller and the plate of the register table so that any drips from the needles will fall to the floor and not build up on the register table.
2 . Secure the needle nozzle in position within the
nozzle holder by means of the nylon set screw on the side of the nozzle holder .
B. POSITIONING OF THE NEEDLE IN
RELATION TO THE PAPER STOCK
Adjustment is made by rotating the nozzle holder about the pivot rod to the proper position on the stock.
1. With the pivot rod down, run a sheet to be scored under the rod until the registermark for the folder(or a premarked scoring mark) is under the rod.
2 . Slide the nozzle holder with the needle in place
along the rod until it is over your mark.
3 . Rotate the nozzle holder down until the needle lies
on top of the mark and secure it in position by tightening the nylon set screw on the top of the nozzle holder . Hand tighten only .
4. When the needle is in the proper position it should be touching the stock, with a slight downward pressure. Do not lower it too far however as it will retard the motion of the stock.
PAGE 7 TP10320A
7.0 ADJUSTMENT OF FLOW RA TE
A. With the folder off, place your hand under the
sensor and open the appropriate control valve.
B. Watch for air bubbles in the tubing to move indicat-
ing flow from the needles.
C. Adjust control valves until the flow is greater than 2
drops per second from the needles.
D . If the proper flow cannot be obtained see TROUBLE
SHOOTING section of the manual.
WHILE RUNNING A JOB WITH
WetScore
1.0 CHECK THE FLUID LEVEL OF THE BOTTLE
Never let the bottle run dry , unwanted air will fill the
lines. If the flow is sluggish, or signatures feel dry , fill the bottle, the flow is gravity fed and dependent upon presssure from the bottle.
2.0 W A TCH THE FLOW RA TE OF THE NEEDLES UPON THE STOCK
8.0 POSITIONING OF PHOTOELECTRIC SENSOR
A. The sensor is of the photoreflective type, it does not
require a “hole” under it to see through. Simply position it over the sheet so that it does not interfere with the side guide, shoe-ins, nozzle holders, etc.
B. Run one sheet under the sensor and watch to see if
the LED light on the sensor is lit when the sheet is present, and off when not.
C. Adjust by rotating as necessary.
REFILLING THE BOTTLE
1.0 FLUID LEVEL OF THE BOTTLE
When refilling the alcohol/water solution in the bottle, it
is recommended that the bottle be only filled to 90% of capacity.
2.0 BLEEDING AIR FROM THE TUBING
When the needle is on the sheet and the folder is
running, the line of fluid laid down by the WetScore should approximate the size of the needle used. Check to be sure that the needle is in constant contact with the sheet.
Do not allow space between the sheet and the needle.
The WetScore uses capillary action to pull the fluid out of the needle by the motion of the stock underneath it. If the needle is allowed to pour fluid upon the sheet, it will become difficult to obtain a consistet flow and uniform score along the sheet.
When the folder is running and the sheet gap is under the needle, a drop of fluid should be visible at the end of the needle prior to the next sheet running under the needle. A strong flow may be desirable for heavy uncoated stock.
Signatures should feel slightly wet to the touch along the scored edge.
3.0 CHECK THE LED INDICAT OR ON THE
PHOTOELECTRIC SENSOR
While the folder is running, the LED indicator light on the photoelectric sensor should be off when there is no sheet under the sensor. The indicator should blink on and off with the sheet. If it is constantly on, raise the sensor slightly to ensure that the solenoid will shut off when the folder stops running.
When filling the bottle, always bleed the tubing between the on/off solenoid and the control valves. Air may become trapped in the solenoid and an inconsistent flow will result if not removed.
It is usually not necessary to bleed the tubing to the needles if there is adequate flow between the solenoid and the control valves. For procedure see instructions above.
4.0 REMOVING JAMMED SHEETS
NEVER PULL SHEETS OUT OF THE FOLDER WHEN THE NEEDLES ARE IN CONTACT WITH THE SHEET. NEEDLES MAY BEND AND YOU WILL LOSE YOUR SHEET REGIS­TER!
TP10320A PAGE 8
When running sheets through the folder by hand,if it becomes necessary to back the sheet out, always lift the rod to ensure that the sheets do not jam into the needles. They may cause the needles to bend and you will lose your register!
OPERATING TIPS
1.0 WetScore IN COMBINA TION WITH A MECHANICAL SCORE
If a sheet is under a needle or the sensor when the folder stops, remove it before restarting the folder. It may be wet and may cause a jam-up in the rollers.
5.0 WHEN THE FOLDER STOPS RUNNING
A. Remove the sheets from under the sensor and
needles so that the needles do not flow.
B . If the folder will be off longer that 10 minutes:
1 . Turn off the control valves to prevent air from
entering the tubing.
2 . Unplug the electrical cord(optional).
C . If the folder will be off less that 10 mins.,no need
to shut off the control valves.
NEEDLES WILL CONTINUE TO DRIP DUE TO PRESSURE IN THE TUBING FOR SEVERAL SECONDS AFTER THE ON/OFF SOLENOID CLOSES.
WHEN YOU FINISH A JOB
A. Remove needles and place them in the holes on
the Amplifier housing support base for safety.
Due to the variable nature of the many types of stock operators are forced to deal with these days, there is no rule as to when to use a combination of mechanical scoring and WetScore. We have found however, that for certain heavy sheets, as well as cover stock, that the combination of the WetScore with a mechanical score in the pull-out rollers of the folder produces exceptional results. This is especially true when using the WetScore to apply a score to the last fold of a 16pg. signature. Many times the use of a mechani­cal score alone produces cracking or tearing of the signa­tures along the folded edge of the sheet. The addition of the water/alcohol line from the WetScore should eliminate this problem.
2.0 WetScore IN COMBINA TION WITH
PERFORATORS.
In many cases when folding 16 pg. or 32 pg. signatures for the perfect-binder, case binding, or other subsequent operations, it is desirable for the folded signatures to be as flat as possible. Bundling devices are commonly used to flatten the signatures after folding. We have found that the use of the WetScore, in addition to the perforators used for folding, produces signatures that are absolutely flat, usually eliminating the need for bundling. Additionally the WetScore greatly reduces the common problem of dogearred corners when used in this way. The WetScore is not meant to be a replacement for the use of perforations, rather an aide to their effective use.
B. Unplug the WetScore.
C. Raise the pivot rod and secure it in the upright
position by use of the Velcro strap on the hanger rod
D . Close all of the control valves.
E. The water bottle may hang full from its hanger
until needed for the next job.
3.0 WetScore ACROSS PRINTED
SOLIDS OR ALONG “BLEEDS”
Use caution when applying a WetScore wetted line across bleeds or printed solids(i.e. reflex blue ink). The interaction of the alcohol with the ink may cause the ink vehicle to break down, producing offsetting along the folded edge. This is especially common when running coated or varnished stock. If possible, we recommend applying the WetScore upon the opposite side of the sheet from any bleeds or solids. Many times this can be accomplished by changing the configuration of the folder set-up, i.e. by running the job down in the second plate as opposed to up in the first plate.
Additionally, applying a solution that contains less alcohol will usually aide in preventing offsetting of the ink. However, as the solution decreases in alcohol strength, its ability to maintain a uniform line on the sheet also decreases.
PAGE 9 TP10320A
The flow of fluid may also be adjusted by the control
valves to apply a minimum of solution to the stock.
If you do not succeed in reducing the offset by any of
the above means, we recommend that you do not use the WetScore, proceed with conventional mechanical scoring of the sheet.
4.0 WetScore WITH COA TED STOCK
The ability of the alcohol/water solution to absorb into
the sheet decreases with an increase in density of the sheet coating. Hence the effectiveness of the WetScore decreases as the sheet coating increases. The WetScore system is designed primarily for uncoated work. We have found that when used on coated sheets, the WetScore may prove helpful in reducing the “cracking” that commonly occurs along the folded edge of the signatures. Careful attention to the flow rate of the needles when running coated sheets is advised.
5.0 IMPORT ANCE OF HAVING A SQUARE SIDE-GUIDE
One of the primary advantages of using the WetScore is
it’s capable of giving you absolutely straight scores that are applied to the sheet prior to the sheet entering the fold rollers. For this reason it is absoltely essential that the
register side-guide to be square to the fold rollers.
6.0 WetScore ON VER Y LIGHT SHEETS
For very light sheets, we recommend that the flow rate
of the needles be adjusted to a minimum. If the score obtained is still not fine enough, we suggest using a smaller diameter needle.
TP10320A PAGE 10
MAINTENANCE
WEEKL Y
1 . Bleed all needle tubing.
2 . Using an air compressor, blow out any solids that may
have become trapped in the needles, i.e.-offset powder , paper particles etc. (remove needles from nozzles first).
MONTHLY
1. Tighten all support bolts on the brackets connecting the WetScore to the folder rails, some loosening may occur due to folder vibration. Bolts should be snug with a wrench, do not overtighten.
2 . Check for sharply bent or highly worn needles replace if
necessary.
YEARL Y
1 . Replace all PVC tubing that seems brittle or abnormally
hard.
A. Use caution when removing the tubing from the
control valve ports as the tubing through use will become slightly bonded to the brass. It is recommended that you use an Exacto knife or sharp blade to cut the tubing away from the port. Do not attempt to pull the tubing off of the port, damage to the control valves may result.
B. Always replace tubing with the appropriate
type.
2 . Check for leaks in the control valves. Replace if needed.
PAGE 11 TP10320A
TROUBLESHOOTING
PROBLEM PROBABLE CAUSE WHAT TO DO
Poor or no flow from needles Sensor LED is lit when holding
your hand under it:
1 .No water in the bottle Fill bottle with solution
2 . Excessive air in the tubing Bleed air from tubing
3 .Tip of the needle is excessively Replace
worn
4 .Control valve is closed Open
5 .Needle is not in contact with Adjust
the sheet
6 . Solids trapped in needles Remove the needles from the nozzles
Sensor LED not lit when holding your hand under it:
and blow out the needles with an air compressor
Solution leaks at needle/nozzle connection
Sheet is excessively wet, score not a fine line
1. WetScore unplugged Plug in outlet
2. Malfunction in Modulated Amp. Contact your dealer Rep.
1 . Needle is cracked Replace
2. Needle is not securely Tighten fastened to nozzle
1. Flow rate is to great Adjust control valve for
proper flow
2 . Needle is to large for light Change to smaller guage needle
weight sheet
3 .To much water in solution Remix solution using
greater amount of alcohol
4. Coating of sheet is to great Recommend use of mechanical scoring for WetScore use
TP10320A PAGE 12
TROUBLESHOOTING
PROBLEM PROBABLE CAUSE WHAT TO DO
Build up of fluid upon register table
1 . Improper setting of nozzle Readjust nozzle between register
within nozzle holder tape drive roller and register table
Inconsistent Folds
1. Positioning of W etScore Readjust to proper position needles is out of register
2 . Poor or no flow from See above
needles
3. Folder plate stop set off of Readjust to proper position proper position
4. Alignment ofWetScore needle to Realign the WetScore needle to the mechanical score is improper mechanical score
Ink is offseting along the folded edge
Solution leaks from control valve port
Needles do not shut off
Discoloration of signatures along scored edge
1. Sheet coating is to dense for Use of WetScore is not recommended absorbtion of alcohol solution, alcohol is breaking down the ink
1 . PVC tubing hardened Replace, see instructions
and brittle
2. Control valve has Replace cracked
1. Sensor is set to low Adjust sensor so that the LED light is
off when sheet is absent
1 .Paper stock is highly alkaline Reduce the amount of alcohol in
(acid free paper) solution to approx. 30%
PAGE 13 TP10320A
1300 SERIES INST ALLA TION INSTRUCTIONS
0.375 in.
0.350 in.
1.500 in. 2 x 0.250 in.
Thru
TP10320A PAGE 14
0.250 in. Thru
0.875 in.
0.188 in.
1300 SERIES INST ALLA TION INSTRUCTIONS
Block mounts to the
2 - M6x30 BHD Screws 2 - M6 Fender Washers 2 - M6 Flat Washers 2 - M6 Lock Nuts
inside surface of the frame flush with the top of the frame.
1 - M6x30 BHD Screw 1 - Clamp 1 - Spacer 1 - M6 Flat Washer 1 - M6 Lock Nut
PAGE 15 TP10320A
1400 SERIES INST ALLA TION INSTRUCTIONS
OPERATOR'S SIDE (inside frame view, not to scale)
0.625 in.
7.750 in.
0.750 in.
Drill & Tap for M6 x 1.00 2 Plcs.
NON-OPERATOR'S SIDE (inside frame view, not to scale)
0.500 in.
3.500 in.
1.500 in.
TP10320A PAGE 16
Drill & Tap for M6 x 1.00 2 Plcs.
1400 SERIES INST ALLA TION INSTRUCTIONS
OPERATOR'S SIDE (inside frame view, not to scale)
Bracket mounts to the inside surface of the frame.
NON-OPERATOR'S SIDE (inside frame view, not to scale)
Block mounts to the inside surface of the frame.
PAGE 17 TP10320A
TP10320A PAGE 18
BAUM
31
22
10
23
17
24
20
21
41
36
26
25
27
42
38
40
39
37
19
3
18
16
4
43
6
7
4
9
12
11
5
44
15
28
29
9
30
1
2
DESCRIPTION:DESCRIPTION:
DESCRIPTION:
DESCRIPTION:DESCRIPTION:
UNIT NAME:UNIT NAME:
UNIT NAME:
UNIT NAME:UNIT NAME:
2
30
32
WETSCORE ASSEMBLYWETSCORE ASSEMBLY
WETSCORE ASSEMBLY
WETSCORE ASSEMBLYWETSCORE ASSEMBLY
3
30
33
WETSCOREWETSCORE
WETSCORE
WETSCOREWETSCORE
30
4
14
13
8
1
30
34
35
ASSEMBLY NUMBER:ASSEMBLY NUMBER:
ASSEMBLY NUMBER:
ASSEMBLY NUMBER:ASSEMBLY NUMBER:
267-861-BG-01267-861-BG-01
267-861-BG-01
267-861-BG-01267-861-BG-01
REV:REV:
REV:
REV:REV:
1 21 2
1 2
1 21 2
SHEET OFSHEET OF
SHEET OF
SHEET OFSHEET OF
267-861-BG-01
BAUM
ITEM NO. DESCRIPTION PART NO. QTY.
1 PJ604-06 MOUNTING BRACKET 268-096-01-00 1 2 PJ604-42 INJECTOR SUPPOR T ARM 268-097-01-00 1 3 PJ604-07 FLUID CONT AINER SUPPOR T 268-098-01-00 1 4 PJ604-10 NEEDLE V AL VE 268-099-01-00 5 5 PJ604-30 STRAIGHT TUBE FITTING 268-100-01-00 1 6 PJ604-09 MANIFOLD 268-101-01-00 1 7 PJ604-11 MANIFOLD BRACKET 268-102-01-00 1 8 PJ604-12 SENSOR AMP . MOUNTING BRACKET 268-103-01-00 1
9 PJ604-17 SENSOR AMP . MODULE 268-104-01-00 1 1 0 PJ604-26 MALE 3 POLE RECEPT ACLE 268-105-01-00 1 11 PJ604-28 FUSE 268-106-01-00 1 12 PJ604-24 FUSE HOLDER 268-107-01-00 1 13 PJ604-22 T & B CABLE STRAIN RELEIF 268-108-01-00 2 14 PJ604-23 ROCKER SWITCH 268-109-01-00 1 15 PJ604-21 ELECTRIC PLUG 268-110-01-00 1 16 PJ604-08 SOLENOID V A LVE 268-111-01-00 1 17 PJ604-33 1/8 NPT STREET ELBOW 268-112-01-00 1 18 PJ604-37 V A LVE MTG . BRACKET 268-113-01-00 1 1 9 PJ604-32 VINYL TUBING 10 in. Lg. 268-114-01-00 1 20 PJ604-27 QUICK DISCONNECT 268-115-01-00 1 2 1 PJ604-32 VINYL TUBING 24 in. Lg. 268-116-01-00 1 22 PJ604-13 CONT AINER SUPPORT 268-117-01-00 1 23 PJ604-15 CONTAINER RET AINER 268-118-01-00 2 24 PJ604-14 CONTAINER RET AINER 268-119-01-00 1 25 PJ604-20 POLYETHYLENE BOTTLE 268-120-01-00 1 26 PJ604-31 BULKHEAD FITTING 268-121-01-00 2 27 PJ604-40 SEAL W ASHER 268-122-01-00 2 28 PJ604-03 SENSOR MOUNTING BLOCK 268-123-01-00 1 2 9 PJ604-04 SENSOR MOUNTING BAR 268-124-01-00 1 3 0 PJ604-16 NYLON THUMB SCREW 268-125-01-00 9 3 1 PJ604-25 3 POLE 90ß CONNECTOR 268-126-01-00 1 32 PJ604-02-1 NOOZLE HOLDER 268-127-01-00 1 33 PJ604-02-2 NOOZLE HOLDER 268-128-01-00 1 34 PJ604-02-3 NOOZLE HOLDER 268-129-01-00 1 35 PJ604-02-4 NOOZLE HOLDER 268-130-01-00 1 3 6 PJ604-32 VINYL TUBING 9 in. Lg. 268-131-01-00 1 37 PJ604-01 PIPE TO LEUR THREAD ADAPTER 268-132-01-00 4 38 PJ604-29 90ß ELBOW 268-133-01-00 4 39 PJ604-18 LEUR ADAPTER 268-134-01-00 4 40 PJ604-41 FIBER W ASHER 268-135-01-00 4 4 1 PJ604-32 VINYL TUBING 60 in. Lg. 268-136-01-00 4 42 PJ604-19 HYPODERMIC NEEDLE 268-137-01-00 4 4 3 TYPE SJ 16/3 ELECTRIC CABLE 2 ft. Lg. 268-138-01-00 1 4 4 TYPE SJ 16/3 ELECTRIC CABLE 10 ft. Lg. 268-139-01-00 1
2 22 2
2 22 2
2 2
REV:REV:
REV:REV:
REV:
SHEET OFSHEET OF
SHEET OFSHEET OF
SHEET OF
267-861-BG-01267-861-BG-01
267-861-BG-01267-861-BG-01
267-861-BG-01
ASSEMBLY NUMBER:ASSEMBLY NUMBER:
ASSEMBLY NUMBER:ASSEMBLY NUMBER:
ASSEMBLY NUMBER:
WETSCOREWETSCORE
WETSCOREWETSCORE
WETSCORE
WETSCORE ASSEMBLYWETSCORE ASSEMBLY
WETSCORE ASSEMBLYWETSCORE ASSEMBLY
WETSCORE ASSEMBLY
DESCRIPTION:DESCRIPTION:
DESCRIPTION:DESCRIPTION:
DESCRIPTION:
UNIT NAME:UNIT NAME:
UNIT NAME:UNIT NAME:
UNIT NAME:
PAGE 19 TP10320A
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