Baumfolder BaumCut 26.4 User Manual

0 (0)

Original Operating Instructions

BAUMCUT 26.4 PROGRAMMABLE

D 7 8 9

i 4 5 6 x

1 2 3

C 0

PROGRAMMABLE

BAUM USA

Index

Control Panel / Operating Elements ...............................................................

pageE - 4

Explanation of Pictographs on the Display ......................................................

E - 5

Chapter Survey ...............................................................................................

E - 6

Introduction .....................................................................................................

E - 7

Technical Data/Machine Layout/Transport and Installation of the

 

 

Machine/Safety Relevant Machine Elements ............................................

K1 - 1

Machine Layout ............................................................................................

K1

- 2

Plan ..............................................................................................................

K1

- 3

Transport and Installation of the Machine .....................................................

K1

- 4

Place of Installation ......................................................................................

K1

- 4

After the Installation of the Machine ..............................................................

K1

- 4

Power Supply ...............................................................................................

K1

- 5

Type plate .....................................................................................................

K1

- 6

Safety Relevant Machine Elements ..............................................................

K1

- 7

Accident prevention warning labels at BAUM cutters. ...................................

K1

- 8

Safety Relevant Machine Elements ..............................................................

K1

- 8

Safety Signs .................................................................................................

K1

- 9

Technical Data ............................................................................................

K1 - 10

Permissible Environmental and Operating Conditions ................................

K1 - 10

Hydraulic Data ............................................................................................

K1 - 10

Safety Precautions .....................................................................................

K1 - 10

Residual Risk .............................................................................................

K1 - 10

Technical Data ............................................................................................

K1 - 11

Safety...........................................................................................................

K2

- 1

Start Up .......................................................................................................

K3

- 1

Switching Machine ON .................................................................................

K3

- 2

Turning Machine OFF ...................................................................................

K3 - 2

Measurement Display and Measurement System ........................................

K3 - 3

Manual Operation .......................................................................................

K4

- 1

Cutting Line Indicator, Mechanical with Clamp..............................................

K4 - 2

Cutting Line Indicator, Optical .......................................................................

K4

- 2

Setting of Measurements (Backgauge Movement) by Hand .........................

K4 - 2

Clamp Pressure Adjustment .........................................................................

K4 - 3

Setting the Clamping Time ...........................................................................

K4

- 3

Clamping and Cutting ...................................................................................

K4 - 3

Light Barrier ..................................................................................................

K4

- 4

Continuation: Light Barrier ............................................................................

K4 - 5

Clamping with False Clamp Plate .................................................................

K4 - 6

Automatic Operation ...............................................................................

K5A - 1

Introduction .................................................................................................

K5A - 2

Basic Displays ............................................................................................

K5A - 3

Basic Display: Program Data ......................................................................

K5A - 3

Contin.: Basic Display: Program Data .........................................................

K5A - 4

Basic Display: Program Information ...........................................................

K5A - 5

Basic Display: Program Directory ...............................................................

K5A - 6

Basic Display: Main Menu (Function Survey) ..............................................

K5A - 7

Menu "Help": ...............................................................................................

K5A - 7

Explanation of pictographs .........................................................................

K5A - 7

Cursor Movement in Basic Display .............................................................

K5A - 8

Automatic Backgauge Adjustment through Numerical Keyboard ................

K5A - 9

Deletion of a Wrong Input .........................................................................

K5A - 10

Moving Backgauge to a Nominal Position (Positioning) ............................

K5A - 10

Input Error: Value of Nom. Backgauge Position too Low/High ..................

K5A - 10

Selection of a Free Program/Display of the Next Free Program ...............

K5A - 11

Selecting a Program .................................................................................

K5A - 12

Continuing: Selecting a Program ..............................................................

K5A - 13

Storage of Measurements ........................................................................

K5A - 14

Setting Up a Cutting Program, Example 1 ................................................

K5A - 15

Setting Up a Cutting Program, Example 2 ................................................

K5A - 16

Correction of an Input Error ......................................................................

K5A - 17

Automatic ON/OFF ...................................................................................

K5A - 18

Running a Cutting Program ......................................................................

K5A - 19

Storing of Program Informations ...............................................................

K5A - 20

Deletion of a Step Number........................................................................

K5A - 21

Deletion of One/Several Program(s) .........................................................

K5A - 22

Deletion of Complete Memory ..................................................................

K5A - 23

Inserting of Measurements into a Program ...............................................

K5A - 24

Storing of Measurements According to Printed Image ..............................

K5A - 24

Calculator Functions .................................................................................

K5A - 25

Negative Sign ...........................................................................................

K5A - 26

Using Backgauge Position of Calculations ...............................................

K5A - 26

Machine Functions and Additional Functions (Menu Keys) ................

K5B - 1

Machine Function: Main Menu (Function Survey) ......................................

K5B - 2

Menu "Help": ..............................................................................................

K5B - 2

Explanation of pictographs ........................................................................

K5B - 2

Service ......................................................................................................

K5B - 3

E - 2

Index

Select Language/Measuring Unit

K5B - 3

 

Maintenance

K8 - 1

 

Knife Compensation .................................................................................

K5B - 4

 

Basic information about servicing and maintenance work ............................

K8 - 2

Resting Time for Knife at BDC ...................................................................

K5B - 5

 

 

 

Maintenance Cut Counter ..........................................................................

K5B - 6

 

 

 

Preset Functions .......................................................................................

K5B - 7

 

 

 

Continuing: Preset Functions .....................................................................

K5B - 8

 

 

 

Adjustment of Display Contrast .................................................................

K5B - 9

 

 

 

Block Programming .................................................................................

K5B - 10

 

 

 

Variation 2 ................................................................................................

K5B - 10

 

 

 

(with edge trim preadjusting) ...................................................................

K5B - 10

 

 

 

Variation 1 ................................................................................................

K5B - 10

 

 

 

Variation 3 ................................................................................................

K5B - 10

 

 

 

Attention! .................................................................................................

K5B - 12

 

 

 

Function "Help":Explanation of pictographs and description of functions . K5B - 12

 

 

 

Four trim cut ............................................................................................

K5B - 13

 

 

 

Four trim cut with labels ...........................................................................

K5B - 14

 

 

 

Menu Key: Additional Functions ............................................................

K5C - 1

 

 

 

Storage of Additional Functions with Cut Size ............................................

K5C - 2

 

 

 

Subsequent Storing of Additional Functions ...............................................

K5C - 2

 

 

 

List of Additional Functions ........................................................................

K5C - 3

 

 

 

Menu Key: Auxiliary Functions ..............................................................

K5D - 1

 

 

 

Cut and Record .........................................................................................

K5D - 2

 

 

 

Sheet Size Tables ......................................................................................

K5D - 2

 

 

 

Subtraction Repetition Unit ........................................................................

K5D - 3

 

 

 

Graphics OFF ............................................................................................

K5D - 3

 

 

 

Menu Key: Machine Parameters ............................................................

K5E - 1

 

 

 

Prepressure Time ......................................................................................

K5E - 2

 

 

 

Resting time for knife at BDC ....................................................................

K5E - 2

 

 

 

Knife Change ..............................................................................................

K6 - 1

 

 

 

Knife change ................................................................................................

K6 - 2

 

 

 

Changing of cutting stick ..............................................................................

K6 - 5

 

 

 

Malfunctions/Breakdowns .........................................................................

K7 - 1

 

 

 

Electrical Malfunctions/Breakdowns .............................................................

K7 - 2

 

 

 

Start - Up Breakdown: Scan Reference Point/Auxiliary Mode .......................

K7 - 3

 

 

 

Mechanical Breakdown:Rupture of a Knife Bar/Clamp Recuperating Spring K7 - 4

 

 

 

 

 

 

 

 

 

 

 

 

 

E - 3

Control Panel / Operating Elements

D

7 8 9

i

4 5

6 x

 

 

 

1

2

3

 

 

 

 

C

0

 

 

 

 

 

 

PROGRAMMABLE

 

1

2

 

 

 

3

Automatic ON

Auxiliary Program Functions

 

Insert; subsequent insertion of data

Cursor

 

(4 keys: right, left, up, down;

 

 

 

 

 

 

 

 

 

 

 

 

Center key: Additional cursor

Automatic OFF

Additional Functions

 

Delete

 

 

motion; cursor in basic

 

 

 

position

 

 

 

 

 

 

Program Data

Numerical keyboard

Correction (of stored data)

1

Display

 

 

 

Program Information

Division

Equal key

2

Turning knob for backgauge move-

 

 

 

 

 

ment (Electronic hand wheel)

Function Survey (Main Menu)

Multiplication

Transfer key: Transfer backgauge

 

 

 

 

 

 

 

 

pos. into input field

3

Switch for optical cutting line

Program Directory

Addition

 

 

indicator and table light ON

 

 

 

 

 

Clear input field

 

 

Program Selection

Subtraction

 

 

 

 

 

Decimal point

 

 

Machine Parameter

Enter

 

 

 

E - 4

Explanation of Pictographs on the Display

Pre clamping time

Hand wheel/electr. hand wheel

Order

Clamping force grade

Sensor key forward

Look for order

Feed mark

Sensor key reverse

Select program number

Programmable ejector

Cut buttons

Delete program number

External special functions

Marking during cutting

Under cut

Program functions

Actual to nominal position

Plus/positive sign

Program parameters

Automatical ejector off

Minus/negative sign

Various auxiliary functions

Function survey/Memory

Change contrast of display

Free program

Function survey/Language

Spare cursor

Paper sizes

Function survey/Service

Original sheet size/Block programming

Enter

Function survey/Block programming

Label size/Block programming

Correction

Function survey/preset functions

Edge trim/Block programming

Delete

Machine parameters

( - ) Subtraction repetition unit

Insert

Number (1 - 0)

Grafics off

Key Equal

Clear/Clear input

Block programming

Key Positioning (2x Ist-Gleich)

Service

Knife/Lower dead point time

Program selection

Call sevice

 

Program data display

Error

 

Program information

Reference run

 

Function survey (Main menu)

Correct basic position

 

Program survey

Correct actual position

 

Nominal position

German (Language)

 

Key Cursor right/left

Please wait

 

Key Cursor up/down

Clear/Exit

 

Help

Spare cursor

 

Key Cursor Home

Main drive unit not ready

 

Numerical keyboard

Press pedal

 

E - 5

Chapter Survey

 

Chapter Survey

Page

 

 

 

 

1.0

Technical Data/Machine Layout/Transport and Installation of Machine/

 

 

 

 

 

Safety Relevant Machine Elements ................................................................................

K1

- 1

 

 

2.0

Safety..............................................................................................................................

K2

- 1

 

 

3.0

Start Up...........................................................................................................................

K3

- 1

 

 

4.0

Manual Operation ...........................................................................................................

K4

- 1

 

 

5.0

Automatic Operation ....................................................................................................

K5A - 1

 

 

6.0

Knife Change ..................................................................................................................

K6 - 1

 

 

7.0

Malfunctions/Breakdowns ...............................................................................................

K7 - 1

 

 

8.0

Maintenance ...................................................................................................................

K8 - 1

 

 

 

 

 

 

 

 

 

 

 

 

 

E - 6

Introduction

BAUM cutting machines form a part of the wide range of products manufactured by the BAUM company.

Decades of experience in constructing high speed cutting machines and peripheral equipment, together with state-of-the-art engineering and manufacturing procedures, careful testing and highest quality standards ensure the reliability and performance of your BAUM machine.

Please pay special attention to the following information:

The section on “Safety” in the operating instructions!

The operating instructions are not meant as an instruction for repair. Such work should be carried out by BAUM service, exclusively.

Use only original BAUM spare parts; indicate type and machine number in your requests.

Illustrations in the operating instructions/spare parts catalogue may deviate from the real design. Nevertheless, the information given is not altered by this.

The use of the aids mentioned in the operting instructions, such as oils, greases, cleansing agents etc. refers to the preparation date of these instructions.

The complete Technical Documentation should always be kept near the machine.

We recommend to read these operating instructions carefully prior to commissioning the machine, because we shall not be liable for any damage or breakdown resulting from any nonobservance of these operating instructions.

Copyright

All rights reserved for this document. No part of it may be duplicated or brought to the notice of other people in any form without our express consent. Any violation engages to damages.

The Operating Instructions must be stored for future use!

E - 7

E - 8

1.0

Technical Data / Machine Layout / Transport and Installation

of the Machine / Safety Relevant Machine Elements

 

 

 

K1 - 1

1.0 Technical Data /Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements

Machine Layout

1Main switch

2Control panel with display

3Electronic hand wheel / fine adjustment of cut size

4Cut buttons

5Clamping pressure adjustment

6Clamp and knife bar with knife

7Switch for cutting line indicator/ Table lamp

8Backgauge with rakes

9Cutting stick / Cutting line

10Pedal

11Protective guard for backgauge drive

12Light barrier with guard

13Guards - front side

14Guards - rear side

15Guard - rear table

16Guard to prevent reaching under the clamp bar

17Foot

18Turning knob for knife change

Front side (operating side)

 

 

 

 

 

 

2

D

7

8

9

 

7

 

i

4

5

6

x

3

 

C1

02

3

 

 

 

PROGRAMMABLE

 

 

 

 

 

 

 

12

 

 

 

 

 

12

 

 

 

 

 

 

6

 

 

 

 

 

 

9

4

 

 

 

 

 

4

1

 

 

 

 

 

 

18

 

 

 

 

 

13

5

 

 

 

 

 

10

17

 

 

 

 

 

 

Rear side

 

 

 

 

 

 

16

 

 

 

 

 

 

15

 

 

 

 

 

 

11

 

 

 

 

 

 

8

 

 

 

 

 

 

14

 

 

 

 

 

 

K1 - 2

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements

Plan

1250

 

1825

565

 

670

 

 

10

 

 

 

500

500

 

 

500

 

 

 

 

1536

900

555

1230

Dimensions in mm!

520

111

670

1230

 

K1 - 3

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements

Transport and Installation of the Machine

Have the machine installed by BAUM service personnel, exclusively!

The installation of the machine requires special skills which can be guaranteed only by especially trained experts of BAUM agencies. Arbitrary working on the machine may damage the machine itself or other material property of the user or cause accident endangering life and limb of the staff.

The machine must be unpacked, moved, transferred and installed by authorized BAUM Service Technicians only. Dangers might arise from the machine itself or from its packing if it is unpacked, moved, transferred or installed with unsuitable devices.

While the machine is unpacked, moved, transferred and installed, no other persons must be present in the range of the machine or its packing.

The BAUM Service Technician must also take care that no unauthorized persons work at the machine, its packing or the installation equipment.

After Unloading

Remove all packing and wrapping material

Check machine and accessories for damages

Check for missing parts

In Case of Complaints

Immediately send written note to:

Railway or shipping company

Insurance company

BAUM / Agency

Place of Installation

The location must meet the following requirements:

Vibration free location

Even concrete flooring, concrete property class min. (N/mm²) according to eurocode 2: C20/25 or according to DIN1045: B 25.

Observe carrying capacity!

Avoid possible accidents of operator by uneven flooring

Adhere to minimum distance from buildings or peripheral equipment (see plan)

After the Installation of the Machine

1.Remove anti rust paint (agent: kerosene, gasoline) from the machine on the site of installation

Note:

Do not use any sharp tools to remove anti-rust paint!

2.Clean plastic covers only with plastic cleansing agent

3.Final check according to check list

4.Have handover signed

K1 - 4

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements

Power Supply

The machine is to be connected by an authorized electrician, only!

Connect machine according to diagram!

Energy supply is made from the rear of the machine.

Power supply is located within the connection box; access via front guard.

When the system is operated with residual current breaker, use a resi­ dual current breaker ( > 30 mA ) for each machine!

All cables designated , and all cables with orange cladding will remain live even after turning off at the main switch!

Front side (Operating side)

D

7

8

9

 

i

4

5

6

x

 

1

2

3

 

 

C

0

 

 

PROGRAMMABLE

Rear side

Energy lead wire

K1 - 5

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements

Type Plate

Type plate

The machine designation including

manufacturer‘s address

model

machine number

date of fabrication

electric. equipment

is indicated on the machine type plate.

Type plate

Adolf Mohr

Maschinenfabrik

65719 Hofheim/Ts

Germany

Model

 

 

 

 

 

 

 

 

 

Serial No.

 

 

mfd.

 

 

 

 

 

 

/PE AC

V

 

Hz

A

K1 - 6

1.0 Technical Data / Machine Layout / Transport and Installation of Machine / Safety Relevant Machine Elements

Safety Relevant Machine Elements

1Main switch

2Light barrier (20 - channel)

Capacity to recognize object: 25 mm

Min. distance of light barrier:

Total reaction time of system:

328 mm

< 120 ms

3Knife bar spring assembly (mechanical lock against lowering of knife bar)

4Clamping bar spring assembly (mechanical lock against lowering of clamping bar)

5Two-handed cutting release with simultaneity control and anti-repeat circuit

6Electronics:

-Failsafe control by multiple self-diagnostics

-Machine self-diagnostics with error message

7Guard to prevent reaching under the clamp bar

8Rear-table guard

9Guard of backgauge drive unit

Safety Auxiliary Tools

Angle for jogging the cutting material

Knife protection for knife change

Working Area of Operating Personnel

Working area is the complete front side (operating side) of the machine.

Front side (operating side)

D 7 8 9

i

4 5 6 x

1 2 3 C 0

PROGRAMMABLE

2

2

5

3

4

 

6

Rear side

7

8

9

K1 - 7

1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements

Safety Relevant Machine Elements

Accident prevention warning labels at BAUM cutters.

Placement of the warning label

Warning labels are of little value if the foreseeable user cannot see them at the appropriate time, i.e., before he or she encounters the hazard. Labels, therefore, should be placed near the hazard and in such a position that the worker will see and be able to read them before encountering the hazard.

Durability

Accident prevention warning labels should be kept sufficiently durable to remain easily readable at an appropriate distance for a reasonable life.

Placement of the warning labels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Label 1 (1x):

Label 2 (1x):

 

 

 

 

Label 3 (2x):

Location:

Location:

 

 

 

 

Location:

At backgauge drive

At the lower front of the

 

 

 

 

At the front and the rear

guard.

cutter.

 

 

 

 

of the cutter.

BAUM order no.:

BAUM order no.:

 

 

 

 

BAUM order no.:

281267

 

 

 

 

 

 

 

 

281266

 

 

 

 

 

 

 

 

 

 

 

 

 

281268

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K1 - 8

1.0 Technical Data / Machine Layout / Transport and Installation of the Machine / Safety Relevant Machine Elements

Safety Signs

Safety Signs / Warning Signs

In order to ensure maximum safety the machine / system is provided with safety signs. Safety signs are either standardized safety signs warning of risks or danger, or warning signs alerting the operating or service staff of

-any forbidden actions at the machine / system, and/or

-informing about any load limits, such as the max. carrying capacity of the machine and/or its load carrying unit.

Safety signs must be durable and have to be kept in a perfectly visible condition.

Warning signs ought to be visible in good time even from a great distance.

The machine /system may be provided with the following safety or warning signs on various components of the machine:

Warning: Dangerous voltage

(e. g. electrical connector boxes, control boxes/control cabinets of machine control systems)

K1 - 9

1.0 Technical Data / Machine Layout / Transport and Installation of Machine / Safety Relevant Machine Elements

Technical Data

Permissible Environmental and Operating Conditions

Operate the machine in closed areas, exclusively!

Air humidity:

35% - 95% (non condensing)

Ambient air temperature:

+5°C - +40°C

Hydraulic Data

Hydraulic pressure, max.: 160 bars!

Safety Precautions

Minimum age of operating staff: 18 years!

Before starting any work at the machine - read safety section of manual!

During the working process no other persons must enter the working area or interfere with the process

Use the angle included in the scope of supply for positioning the cutting material

Knife change may only be carried out by personnel especially trained for this purpose

Utmost care must be taken when handling the knife!! Always deposit or transport the knife in the knife case.

Use only undamaged and sharp knives!

During the cutting no tool or objects - such as e.g. T-wrench must be on the

machine table in order to prevent them from reaching unintentionally under the clamp and/or knife during the cutting process. There is a high risk of injuries due to little parts of the knife edge coming off in splinters.

Observe the procedures described in case of malfunctions and the mainte nance intervals indicated.

Residual Risk

In spite of the safety measures provided by construction there remains a residual risk when operating the machine. This residual risk mainly concerns the danger of contusions and cuts during clamping, cutting or knife change as well as handling the cutting material in general, if the necessary care is neglected. The parts especially affected are the upper extremities of the operating staff ­ especially their arms and hands.

Particular attention must be paid when a knife changing is performed. The knife may only be changed by personnel especially instructed for this purpose! Always use the knife guard when changing or transporting the knife outside the knife case!

Please make sure to verify the effectiveness of the safety installations before every shift and after every knife change. It is recommended to record the test results!

K1 - 10

1.0 Technical Data/Machine Layout/Transport and Installation of the Machine/Safety Relevant Machine Elements

Technical Data

Cutting width

67 cm / 26,38"

Voltage supply (3 phase) 200 - 240, 50/60Hz

Clamp opening

8 cm / 3,15"

Fusing

3 x 25A

Feed depth

67 cm / 26,38"

Voltage supply (3 phase) 360 - 420V, 50/60Hz

Power requirement (main motor):

 

Fusing

3 x 16A

Single phase A C

2,2 kW / 3,1 H.P.

 

 

3 phase

2,4 kW / 3,4 H.P.

 

 

Voltage supply single phase AC (200 - 240, 50Hz)

Net weight

620 kg / 1367 lbs

Fusing

1 x 32A

Width

125 cm / 49,2"

 

 

Length

182,5 cm / 71,85"

Voltage supply single phase AC (210 - 240, 60Hz)

Height

151,5 cm / 59,64"

Fusing

1 x 32A

Front table length

67 cm / 26,38"

Attention!

 

 

 

 

Table height

90 cm / 35,43"

The wire cross section of the main power supply according to the coun­

 

 

trys regulations.

Clamp pressure, min.

200 daN / 440 lbs

Same regulations according the plug connectors.

 

1500 daN / 3300 lbs

 

 

Knife thickness

9,7 mm / 0,38"

 

 

max.

 

Noiseemission

Grinding reserve, max.

2,2 cm / 0,86"

Noise level measurement according to EN 13023, LpA (dB):76,5

 

 

Smallest cut

 

Extraneous and room noise correction has been carried out.

without false clamp, min.

1,5 cm / 0,6"

 

 

with false clamp, min.

5,5 cm / 2,16"

 

 

Backgauge speed

0 - 7 cm/sek.

 

 

Knife speed/min.

20

 

 

daN = kp

 

 

 

K1 - 11

K1 - 12

2.0

Safety

 

 

Any person on the user´s premises concerned with the operation, maintenance and repair of the machi­ ne, resp., is expected to have read and comprehen­ ded the section on "Safety"

K2 - 1

Foreword to the operating instructions

These operating instructions are designed to familiarize the user with the machine/plant and its designated use.

The instruction manual contains inportant information on how to operate the machine/plant safely, properly and most efficiently. Observing these instructions helps to avoid danger, to reduce repair costs and downtimes and to increase the reliability and life of the machine/plant.

The instruction manual is to be supplemented by the respective national rules and regulations for accident prevention and environmental protection.

The operating instructions must always be available where­ ver the machine/plant is in use.

These operating instructions must be read and applied by any persons in charge of carrying out work with and on the machine/plant such as

-operation including setting up, troubleshooting in the course of work, evacuation of production waste, care and disposal of fuels and consumables.

-maintenance (servicing, inspection, repair) and/or

-Transport

In addition to the operating instructions and to the mandato­ ry rules and regulations for accident prevention and environ­ mental protection in the country and place of use of the machine/plant, the generally recognized technical rules for safe and proper working must also be observed.

Fundamental safety instructions

Warning and symbols

The following signs and designations are used in the manual to designate instructions of particular importance

Note/Attention:

refers to special information on

 

how to use the machine/plant

 

most efficiently

Symbol:

refers to orders and prohibitions

 

designed prevent injury or

 

extensive damage

Basic operation and designated use of the machine/ plant

The machine/plant has been built in accordance with state- of-the-art standards and the recognized safety rules. Nevertheless, its use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material property.

The machine/plant must only be used in technically perfect condition in accordance with its designated use and the instructions set out in the operating manual, and only by safety-conscious persons who are fully aware of the risks involved in operating the machine/plant. Any functional disorders, especially those affecting the safety of the machine/plant, should therefore be rectified immediately.

The machine is meant exclusively for cutting leaved materials, such as paper, cardboard or plastic films.

Any other use, such as the cutting of harder, especially thicker materials and materials of other kinds, as well as any further use beyond this, is considered as not being in accordance with the designated use. Such materials may be processed only according to prior agreement with the manufacturer of this machine and after a written confirmation by the manufacturer. The manufacturer/supplier cannot be held liable for any damage resulting from such use. The risk of such misuse lies entirely with the user.

Operating the machine within the limits of its designated use also involves the instructions set out in the operating manual and complying with the inspection and maintenance directives.

Organizational measures

The operating instructions must always be at hand at the place of use of the machine/plant.

In addition to the operating instructions, observe and instruct the user in all other generally applicable legal and other mandatory regulations relevant to accident prevention and environmental protection.

These compulsory regulations may also deal with the handling of hazardous substances, issuing and/or wearing of personal protective equipment, or traffic regulations.

The operating instructions must be supplemented by instructions covering the duties involved in supervising and notifying, special organizational features, such as job organization, working sequences or the personnel entrusted with the work.

Personnel entrusted with work on the machine must have read the operating instructions and in particular the chapter on safety before beginning work. Reading the instructions after work has begun is too late. This applies especially to persons working only ocassionally on the machine, e. g. during setting up or maintenance.

Check - at least from time to time - whether the personnel is carrying out the work in compliance with the operating instructions and paying attention to risks and safety factors.

For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jewellery - such as rings - may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.

Use protective wherever required by equipment by the circumstances or by law.

K2 - 2

Observe all safety instructions and warnings attached to the machine/plant.

See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.

In the event of safety-relevant modifications or changes in the behaviour of the machine/plant during operation, stop the machine/plant immediately and report the malfunction to the competent authority/person.

Never make any modifications, additions or conversions which might affect safety without the supplier´s approval. This also applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.

Spare parts must comply with then technical requirements specified by the manufacturer. Spare parts from original equipment manufacturers can be relied to do so.

Never modify the software of programmable control systems.

Replace hydraulic hoses within stipulated and appropriate intervals even if no safety-relevant defects have been de­ tected.

Adhere to prescribed intervals or those specified in the operating instructions for routine checks and inspections.

Selection and qualification of personnel - Basic responsi­ bilities

Any work on and with the machine/plant must be executed by reliable personnel only. Statutory minimum age limits must be observed.

Employ only trained or instructed staff and set out clearly the individual responsibilities of the personnel for operation, set­ up, maintenance and repair.

Make sure that only authorized personnel works on or with the machine.

Define the machine operator´s responsibilities - also with regard to observing traffic regulations - giving the operator the

authority to refuse instructions by third parties that are contrary to safety.

Do not allow persons to be trained or instructed or persons taking part in a general training course to work on or with the machine/plant without being permanently supervised by an experienced person.

Work on the electrical system and equipment of the machine/ plant must be carried out only by a skilled electrician or by instructed persons under the supervision and guidance of a skilled electrician and in accordance with electrical engine­ ering rules and regulations.

Work on the hydraulic system must be carried out only by personnel with special knowledge and experience of hydraulic equipment.

Safety instructions governing specific operational phases

Standard operation

Avoid any operational mode that might prejudicial to safety.

Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.

Operative machine only if all protective and safety-oriented devices, such as removable safety devices, emergency shut­ off equipment, sound-proofing elements and exhausters, are in place and fully functional.

Check the machine/plant at least once per working shift for obvious damage and defects. Report any changes (incl. changes in the machine´s working behaviour) to the compe­ tent organization/person immediately. If necessary, stop the machine immediately and lock it.

In the event of malfunctions, stop the machine/plant imme­ diately and lock it. Have any defects rectified immediately.

During start-up and shut-down procedures always watch the indicators in accordance with the operating instructions. Before starting up or setting the machine/plant in motion, make sure that nobody is at risk.

Never switch off or remove suction and ventilation devices when the machine is in operation.

Special work in conjunction with utilization of the machi­ ne/plant and maintenance and repairs during operation; disposal of parts and consumables

Observe the adjusting , maintenance and inspection activities and intervals set out in the operating instructions, including information on the replacement of parts and equipment. These activities may be executed by skilled personnel only.

Brief operating personnel before beginning special operations and maintenance work, and appoint a person to supervise the activities.

In any work concerning the operation, conversion or adjust­ ment of the machine and its safety-oriented devices or any work related to maintenance, inspection and repair, always observe the start-up and shut-down procedures set out in the operating instructions and the information on maintenance work.

Ensure that the maintenance area is adequately secured.

If the machine/plant is completely shut-down for maintenance and repair work, it must be secured against inadvertent starting by:

-locking the principal control elements and removing the ignition key and/or

-attaching a warning sign to the main switch.

Clean the machine, especially connections and threaded unions, of any traces of oil or presevatives before carrying out maintenance/repair. Never use aggressive detergents. Use lint-free cleaning rags.

Always tighten any screwed connections that have been loosened during maintenance and repair.

Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work.

Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact.

K2 - 3

Warning of special dangers

Any procedure impairing the safety at the machine must be refrained from. In particular do not

-reach into the range of knife and clamp, use auxiliary tools (e. g. material gauge)

-reach into the range between clamp and cutting material gauge (backgauge with rake) on the machine rear table

-with Autotrim function:

entering the opened table crack to remove residual cuttings. Only do that with the machine switched off.

-at machines with attached and/or separately installed peripheral equipment with lifting/swivelling/moving and/or clamping function:

do not enter or reach into the danger zone during movement (provide guard rail)

-The knife may only be changed by personnel especially instructed for this purpose

Electrical energy

Use only original fuses with the specified current rating. Switch off the machine/plant immediately if trouble occurs in the electrical system.

Work on the electrical system or equipment may only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such electrician and in accordance with the applicable electrical engineering rules.

If provided for in the regulations, the power supply to parts of machines and plants, on which inspection, maintenance and repair work is to be carried out must be cut off. Before starting any work, check the de-energized parts for the presence of power and ground or short-circuit them in addition to insulating adjacent live parts and elements.

The electrical equipment of machines/plants is to be inspected and checked at regular intervals. Defects such as loose connections or scorched cables must be rectified immediate­ ly.

Necessary work on live parts and elements must be carried out only in the presence of a second person who can cut off the power supply in case of danger by actuating the emergen­ cy shut-off or main power switch. Secure the working area with a red-and-white safety chain and a warning sign. Use insulated tools only.

Before starting work on high-voltage assemblies and after cutting out the power supply, the feeder cable must be grounded and components, such as capacitors, shortcircuited with a grounding rod.

Gas, dust, steam and smoke

Carry out welding , flame-cutting and grinding work on the machine/plant only if this has been expressly authorized, as there may be a risk of explosion and fire.

Before carrying out welding, flame-cutting and grinding operations, clean the machine/plant and its surroundings from dust and other inflammable substances and make sure that the premises are adequately ventilated (risk of explosion).

Observe any existing national regulations if work is to be carried out in narrow rooms.

Hydraulic and pneumatic equipment

Work on hydraulic equipment may be carried out only by persons having special knowledge and experience in hydraulic systems.

The pneumatic equipment at the machine must only be connected to plant compressed-air supply system secured against overpressure.

Check all lines, hoses and screwed connections regularly for leaks and obvious damage. Repair damage immediately.

Splashed oil may cause injury and fire.

Depressurize all systems sections and pressure pipes (hydraulic system, compressed-air system.

Hydraulic and compressed-air lines must be laid and fitted properly. Ensure that no connections are interchanged. The fittings, lenghts and quality of the hoses must comply with the technical requirements.

Oil, grease and other chemical substances

When handling oil, grease and other chemical substances, observe the product-related safety regulations.

Be careful when handling hot consumables (risk of burning or scalding)

K2 - 4

3.0

Start Up

 

 

Attention!

Prior to any commissioning and any change of shifts the operating staff has to check if the safety-related machine elements are in proper service condition and complete.

K3 - 1

3.0 Start Up

Switching Machine ON

Attention!

Prior to any commissioning and any change of shifts the operating staff has to check if the safety related machine elements are in proper service condition and complete.

1.Turn main switch (2) from "0" to "I"

< Control voltage is switched on.

After several seconds display shows Program data display >

Turning Machine OFF

1.Wait until automatic operations have ended.

2.Turn main switch from " I " to "0" position

to prevent a start-up of the machine:

Place padlock into main switch, lock it and remove the key.

D 7 8 9

i 4 5 6 x

1 2 3

C 0

PROGRAMMABLE

2

K3 - 2

3.0 Start Up

Measurement Display and Measurement System

After switching on, the "Program Data Display"* appears on the screen.

Program Data Display

It shows among other things...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

on the upper screen (A): ACTUAL POSITION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on the lower screen (Nominal position input field, B):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOMINAL POSITION INPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The actual position (A) shows the real backgauge position in mm, cm, inches or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sun = 1/10 shaku (Japan).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measurement system can be changed - see "Function Survey, page K5B - 3"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* If this fails, see Malfunctions/Breakdowns, page K7 - 5.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

K3 - 3

K3 - 4

4.0

Manual Operation

 

 

 

 

K4 - 1

Baumfolder BaumCut 26.4 User Manual

4.0 Manual Operation

 

 

 

 

 

 

Setting of Measurements (Backgauge Movement) by Hand

 

 

 

 

 

1. Press electronical hand wheel and hold it in this position; turn hand wheel

 

 

 

 

 

to the left

 

= forward movement of the backgauge

D

7

8

9

 

 

i

4

5

6

x

or to the right

= reverse movement of the backgauge

 

1

2

3

 

 

C 0

 

 

The backgauge speed gets faster by turning the electronical hand wheel

 

 

PROGRAMMABLE

 

 

 

 

 

to the left/right .

 

 

 

 

 

 

 

 

 

3

 

 

 

 

Cutting Line Indicator, Mechanical with Clamp

 

 

 

 

 

Lower clamp with pedal onto stock:

 

 

 

 

 

The front edge (a) of the clamp is identical to the cutting line and can be used as

8

 

 

 

 

 

 

 

 

 

cutting line indicator. Clamp can be stopped in any position.

 

 

 

 

 

Max pressure with fully activated pedal: 30 daN

 

 

 

 

 

Cutting Line Indicator, Optical

 

 

RAMMABLE

Actuate toggle switch (8) at main switch plate

 

 

 

 

a

Upper position:

Table light ON

 

 

 

 

 

 

 

 

 

middle position: "0" - position

 

 

 

 

 

lower position:

Optical cutting line indicator ON. A thin light line indicates the

 

 

 

 

 

 

cutting line; the table light is switched off at that moment.

 

 

 

 

 

K4 - 2

Loading...
+ 74 hidden pages