Baumfolder BAUM20 Autoset Service Manual for Pile feed

BA U

M

TP10512

BAUM 2020

AUTOSET FOLDER W/PILE FEED

SERVICE MANUAL

© 2006 BAUMFOLDER CORPORATION

TP10512

All Rights Reserved

WARNING

• Do not operate this machine without all guarding in place.

• Do not make adjustments or perform maintenance on this machine with power on.

• Keep the machine and the work area clean and free of spills to prevent accidents.

• Be sure to replace any safety decals that may have been detached for any reason.

Baumfolder Corporation reserves the right to make changes in design or to make additions or
improvements in its products without imposing any obligation upon itself to install them on its
previously manufactured products. It is recommended that modifications to this equipment not be
made without the advice and express written consent of Baumfolder Corporation.

FOLDER IDENTIFICATION

MODEL NO: _______________________________ SERIAL NO: _____________________________

SALES AGENCY:____________________________________________________________________

INSTALLED BY: _____________________________________________ DATE: ________________

PHONE NO: _______________________________

TABLE OF CONTENTS

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I. AUTOSET LIST OF “DO NOTS”………………………………...............PAGE 1

II. AUTOSET MACHINE CONFIGURATION……………………………PAGE 1

III. AUTOSET STARTUP PROCEDURES…………….…………………..PAGE 3

IV. AUTOSET SHUTDOWN PROCEDURES ………………………...…..PAGE 4

V. CLEANING TOUCH SCREEN………………………………………..…PAGE 4

VI. WARRANTY NOTE……………………………………………………...PAGE 4

VII. PARALLEL CALIBRATION…………………………………………..PAGE 4

VIII. 8 PAGE CALIBRATION………………………………………………PAGE 6

IX. 16 PAGE CALIBRATION……………………………………………….PAGE 8

X. TROUBLESHOOTING…………………………………………………...PAGE 10

XI. REPLACING A PAN MOTOR DRIVE BOARD……………………...PAGE 12

XII. INITIALIZING NEW DRIVE BOARD…..………………….………..PAGE 13

XIII. REPLACING A PAN MOTOR………………………………………..PAGE 14

I. AUTOSET: A LIST OF DO NOTS:

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1.1 Never initiate Autoset while fold rolls are running. If any of the pans move in or out of deflect the

pan deflectors will scrape across the fold roll, damage to the fold roll or pan deflector could occur.

1.2 Never plug in or unplug Autoset communication cables, without turning off Autoset power

switch. This includes the pan and stacker cables. Damage to the motor controllers could occur.

1.3 Never initiate Autoset after a power up, all pans and stacker must be homed first. Damage could

occur to the drive train of the pans or the stacker belt could be disconnected or damaged.

1.4 Never put fingers into fold pans with Autoset powered up. Injury to fingers will occur if pinched

in fold pan movement.

1.5 Never continually press a series of screen buttons when Autoset is in process of moving fold

pans, let Autoset complete each task before initiating another Autoset move. Pans will most

likely be out of position and will not know where they are at. Please home all pans if this occurs.

1.6 Never use any other instrument than the operator’s finger to navigate the Autoset screens. See

warranty note on page 4.

II. Autoset machine configuration instructions: For service technicians use only!

2.1 You can get back into the Machine Configuration screen at anytime by

going to the main page then touching the Maintenance button

Fig. 1

2.2 Once in the Maintenance screen touch the Machine Set-up

button.

Fig. 2

2.3 This will bring up a keypad asking you to enter

the password. Enter the password 4921281 then touch the
enter button.

Fig. 3

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1 2 3 4 5 6 7 8 9 10 11 12

Fig. 4

4-1

DO NOT TOUCH THIS BUTTON. This button will shut down the Autoset program, but

not the computer. This should only be used when updating the program

4-2 DO NOT TOUCH THIS BUTTON. This button is for factory use only.
4-3 Press this button to tell Autoset if you have the optional Presse r Stacker. It will toggle

between yes and no each time it is touched.

4-4 Press this button once you have completed all the configuration settings, this button take you

back to the main page.

4-5 Press this button to tell Autoset if you are using the single tier stacker. It will toggle between

yes and no each time it is touched. This is very important if this is a 20”Autoset. NOTE: The

only time this should be set to YES is when the machine is a 20” Autoset with the standard
Autoset single tier stacker.

4-6 This Button will only appear if the machine type is 0 or 4. It should be set from the factory to

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the width of your machine. It will toggle between 20”, 26” and 30” each time it is touched.
Once the number of plates in the Parallel are set this button will disappear. Verify the settings
are correct before setting the number of plates in the parallel.

4-7 Press this button to tell Autoset if you want to display the optional exit sensor count in place

of the standard infeed count. It will toggle between yes and no each time it is touched.

4-8 Press this box to tell Autoset if you have the optional Gatefold plate. It will toggle between

yes and no each time it is touched.

4-9 Press this button to tell Autoset how many plates you have in the 16page unit. It will

increment thru 0 2 3 4 6 each time you touch this box. If you do not have a 16page unit leave
it set to 0

4-10 Press this button to tell Autoset how many plates you have in the 8page unit. It will increment

thru 0 2 3 4 6 each time you touch this box. If you do not have an 8page unit leave it set to 0

4-11 Press this box to tell Autoset how many plates you have in the parallel unit. It will increment

thru 0 2 3 4 6 each time you touch this box.

4-12 Machine Type, this button should be set from the factory. 0 = Autoset (DO NOT CHANGE).

Once the numbers of plates in the Parallel are set, this button will disappear. Verify the
settings are correct before setting the number of plates in the parallel.

III. AUTOSET STARTUP PROCEDURE
The Autoset software should start-up automatically when the machine is turned on. The Autoset

power switch on the side of the main control box needs to be switched on; the switch is lighted and will show
green when the switch is in the on position. This power switch controls the power to the Autoset motor
controllers. If for any reason it does not start up properly cycle power to the machine. If the Autoset software
still will not start up contact your local dealer for support.

IV. AUTOSET SHUT DOWN PROCEDURE

powering down the machine press the

to power down. Press OK. From this point the power down is automatic. Once the screen reads it is OK to
turn off your computer you can shut down the machine with the main disconnect on the side of the main
control box. The Autoset power switch doesn’t need to be switched off. The purpose of the Autoset power
switch is to turn off power to the Autoset drive controllers during reconfiguring the machine so that the
network connections can be broken and reattached with out turning off the Autoset computer.

It is very important to shut down the Autoset properly before turning off the machine. Before

button to start the power down procedure. A pop up box will appear asking if you are sure you want