Baumfolder BAUM20 Ifold Service Manual
TP10497
IFOLD
SERVICE
MANUAL
TABLE OF CONTENCE
TP10497
IFOLD ELECTRICAL INSTALATION……......................PAGE 3
IFOLD MACHINE CONFIGURATION….........................PAGE 12
IFOLD STARTUP PROCEDURES………................…...PAGE 17
IFOLD SHUTDOWN PROCEDURES…………..............PAGE 17
SCREEN MAINTAINENCE………………...................….PAGE 17
WARRANTY NOTE……………………………….............PAGE 17
MAIN SCREEN HELP…………………........................…PAGE 18
FOLD SELECT HELP………………………….................PAGE 21
PAPER SELECT HELP……………………................…..PAGE 22
SUMMARY PAGE HELP………………………................PAGE 25
ADJUST PARALLEL HELP……………….......................PAGE 29
MAINTENANCE HELP…………………...............………PAGE 32
JOB CALCULATOR HELP…………………............…….PAGE 33
IFOLD PARTS MANUAL……………………............……PAGE 34
IFOLD SCHEMATIC……………………………….......….PAGE 47
Page 1 of 45
TP10497
1
I-FOLD ELECTRICAL INSTALLATION
location (See Page 33). Note: Before tightening the (4) socket head screws, locate display mount so that a gap
between the top of the register frame and the display mount is at maximum clearance, so that the register guard
can be re-installed.
1. WARNING: Power MUST BE DISCONNECTED from the machine before starting this procedure.
2. Remove the back feeder, parallel & register guards.
3. Install I-fold display mount (See Assy. Drawing FK2001426) onto register frame as shown in I-fold display mounting
Figure 1
COM 2 Power Switch Power Socket
2
Page 2 of 45
TP10497
receptacle “COM 2”, see Figure 2.
4. Install mounting arm into display mount.
5. Mount computer and enclosure onto mounting arm as shown in figure 3.
6. Remove Bottom cover plate from I-fold computer enclosure, to expose computer’s connectors, see Figure 1.
7. Install power cable FK201500 into computers power socket. Install communication cable FK2001501 into computer
computer’s enclosure, until both cables have a 3” to 4” service loop on the cable between the connectors and the
strain relief’s. Tighten outer strain relief nut to hold cables securely, see Figure 3.
8. Run both the power and communication cable through a cable strain relief located in a plate on the back side of the
the goose neck mounting arm tube and pull cables out the bottom of the mounting block, as shown in Figure 3.
9. Run both power and communication cable up into the hole of the enclosure mounting bracket and down through
Figure 2
Communication Cable Power Cable
3
Page 3 of 45
TP10497
Figure 3
through the wire channel across the register. Remove two hole plugs in the back of the electrical enclosure and
install two cable strain reliefs. Run the two cables through the strain reliefs. Install folder guarding and wire
channel cover. Tighten the two strain relies to secure the cables.
10. Mount the 2 cable anchors, as shown in Figure 4. Mount cables with wire ties to the anchors as shown, run
4
Page 4 of 45
TP10497
Figure 4
Cable Anchor Wire Tie Wire Channel Strain Reliefs
Page 5 of 45
TP10497
5
Run the communication cable to the top of the communication board and will wire into the two rows of terminals.
Add an extra 2” to 3” of cable, and then cut cable to that length. Strip back 4” of cable jacket and shielding to
expose conductors. Cut pink, brown & green conductors 1” shorter than the other three conductors. Strip
approximately 5/16” of wire insulation from each conductor. Wire communication cable into the communication
board terminal block as shown in figure 6.
Din Rail Cable Orientation Stripe Ribbon Cable Communication Board DCT500 Board
11. The communication board will sit on the right side of din rail that sits above the transformer, as shown in Figure 5.
Figure 5 Communication Cable Terminal Block
12349
Pink
X27
Page 6 of 45
TP10497
Ribbon
Cable
Board
DCT500
Communication
6
Terminal Block
Gray
Figure 6
Brown
White
Cable
10
Yellow
Green
Communication
the ribbon cable, this must be on the left side of connector as shown. The connector can be installed backwards.
Run cable and connect to the X27 connector on the DTC500 board, see Figure 9. Note orientation stripe on the
ribbon cable, this must be on the left side of the X27 connector as shown. The connector can be installed
backwards. Secure the ribbon cable with wire ties, NOTE: do not over tighten or crush the ribbon cable with the
wire ties.
12. Add ribbon cable. Connect one end to the communication board as shown in Figure 5. Note orientation stripe on
must be tied together with a tie pin, this will insure that both fuse holders will open at the same time. Label fuse
13. Add new fuse blocks to the din rail to the right of the existing fuse blocks as shown in Figure 7, The fuse blocks
blocks as A-F1 and A-F2. NOTE: DO NOT INSTALL FUSES AT THIS TIME. Run I-fold power cable between
transformer and the terminal blocks and into the wire channel. Run cable to the bottom side of fuses. Add an
extra 2” to 3” of cable, and then cut cable to that length. Strip back approximately 8” of cable jacket. Strip
approximately 5/16” of wire insulation from each conductor. Add ring terminal to the green \ yellow conductor
and mount to ground lug shown in Figure 7. Wire conductor 1 to bottom of fuse block A-F1 and wire conductor 2
to bottom of fuse block A-F2.
Orientation Stripe
7
Page 7 of 45
TP10497
Figure 7 A-F1 4L1 A-F2 4L2
Fuse Block Ground Lug
both ends. Label one conductor 4L1 and the other conductor 4L2 at both ends. Wire 4L1 to the top of fuse block
A-F1, and wire 4L2 to the top of fuse block A-F2, as shown in Figure 7.
14. Take wire and cut into two equal lengths. Strip approximately 5/16” of wire insulation from each conductor at
8
Page 8 of 45
TP10497
is a 15” or 18” model or to K2-63 if folder is a 20” model, as shown in Figure 8.
15. Run wire 4L1 to K2-53 if folder is a 15” or 18” model or to K2-53 if folder is a 20” model. Run 4L2 toK2-83 if folder
Figure 8 K2
Page 9 of 45
TP10497
9
chip at both ends and out of the U6 socket. Do not handle the chip by the legs, only by the sides of the chip. Note
the orientation of the chip notch, the new chip must be installed in the same direction. Care must be taken not to
touch the legs of the chip. Carefully install new chip into the U6 socket.
16. Cleanup wiring and reinstall all wire channel covers that were removed.
17. Replace DCT500 software chip, shown in Figure 9. Carefully do this by using a small screw driver and lifting the
Figure 9 DCT500 Board Orientation Stripe Ribbon Cable X27 Connector
Run/Maintenance jumper Software chip Notch end
pins; this will place the machine
Page 10 of 45
TP10497
rd
and 3
nd
pins) to the 2
nd
and 2
st
10
in maintenance mode at power up. See jumper location in Figure 9.
18. Move the run/main jumper (currently on the 1
THIS TIME. Turn on main power switch.
19. Reconnect power to the machine, NOTE: I-FOLD COMPUTER FUSES A-F1 and A-F2 ARE NOT INSTALLED AT
message will display in display 2. Then the new software version will display in display 2, “dct 9.9.b”. Then the
machine will switch to maintenance mode, display will display ether “oFF” or “dSP” and display 2 will display the
machine model i.e. (P-2020).
20. Folder will wake up in maintenance mode. Both displays will light up with “8” in each segment. Then a diagnostic
modes by pressing button 1, or button 2, until “nEt” is displayed.
21. Set Serial Port operating mode. Note display 1, Figure 10, this display needs to display “nEt”. To toggle between
Figure 10 Button 1 Display 1 Button 2 Display 2 Button 3
Button 4 Button 5 Button 6 Button 7
nd
Page 11 of 45
TP10497
11
pins; this will place the machine back in run mode at power up. See jumper
nd
and 2
st
pins) back to the 1
rd
BAUMFOLDER CORP.
ATTN. MARK WALKER
1660 Campbell Road
Sidney, Ohio 45365
button 4 and button 5 to change the value of display 1. By pressing button 5 the value increases, set value to
“A03”. A value of “0” should now be displayed in display 2. Use button 6 and button to change its value to “1”.
Next value “A04” must be displayed in display 1, use button 5. The value of A04 is displayed in display 2 and must
be change to “nEt 1”. Press button 6 or 7 to change the value. Press button 3 times to exit program mode.
22. Go to the advance settings by pressing button 3, Figure 10. Value A00 should now be displayed in display 1. Use
across the top of the new fuse blocks A-F1 and A-F2. The reading should be between 200 to 244 Volts. If not, go
back and troubleshoot power circuit, before fuses are installed.
23. Check the voltage to the I-fold computer by taking a voltmeter, setting it to VOLTS AC and look at the voltage
and 3
location in Figure 9.
24. Power down the machine by switching off main power switch. Move the run/main jumper (currently on the 2
and close up enclosure.
25. Install .5 amp fuses into fuse blocks A-F1 and A-F2. Reinstall cover over the DCT500 board. Cleanup enclosure
26. Turn on main power switch and let the machine wake up normally.
display in display 1. Use button 4, or button 5, to display “P22” in display 1, Display 2 should now read “Addr 1”.
Use button 4, or button 5. to change display 1 to read “P24”, Display 2 will read “nEt 0”. Use button 6, or button
7, to change display 2 so it reads as “nEt 1”. Press button 1 once then button 3 once to leave setup mode.
27. Go into the machine setup mode by pressing button 3, see Figure 9. Use button 1, or button 2, to get “P20” to
28. If I-fold computer is not up at this time check power switch on the computer, it must be switched on, see Figure 1.
Baumfolder for reprogramming.
29. Place the removed chip, from instruction 13 back into the box the new chip came in and please send it back to
Page 12 of 45
TP10497
instructions
For service technicians use only
ifold machine configuration
Page 13 of 45
TP10497
The first time ifold is powered up the Machine
Configuration button will appear on the start up
screen. Touch this button to configure for your
machine.
Loading...