Baumfolder BAUM15 Pile Folder 1st Station (from 2005 on)
BAUMFOLDER
BAUM 2015
1ST STATION FOLDER W/PILE FEED
INSTRUCTION MANUAL
©Baumfolder Corp., 1999 Printed in U.S.A. TP10290-2
PAGE 1 TP10290-2
© 2005 BAUMFOLDER CORPORATION
All Rights Reserved
WARNING
• Do not operate this machine without all guarding in place.
• Do not make adjustments or perform maintenance on this machine with power on.
• Keep the machine and the work area clean and free of spills to prevent accidents.
• Be sure to replace any safety decals that may have been detached for any reason.
Baumfolder Corporation reserves the right to make changes in design or to make additions or
improvements in its products without imposing any obligation upon itself to install them on its
previously manufactured products. It is recommended that modifications to this equipment not be
made without the advice and express written consent of Baumfolder Corporation.
FOLDER IDENTIFICATION
MODEL NO: _______________________________ SERIAL NO: _____________________________
SALES AGENCY:____________________________________________________________________
INSTALLED BY: _____________________________________________ DATE: ________________
PHONE NO: _______________________________
TP10290-2 PAGE 2
CONTENTS
DESCRIPTION PAGE
I.) Safety ................................................................................................................................................................. 6
II.) Warning Labels ................................................................................................................................................ 7
III.) Introduction Overview .................................................................................................................................... 8
IV.) Transportation/Installation ............................................................................................................................. 8
V.) Squaring the Machine ..................................................................................................................................... 8
VI.) Electrical Connections .................................................................................................................................... 9
1.0 . Wiring the Pump ................................................................................................................................. 9
1.1 . Other Connections .............................................................................................................................. 9
1.2 . Tapping the Transformer .................................................................................................................... 9
1.3 . Pump Connections ............................................................................................................................... 9
VII.) Installing Fold Plates & Stacker Delivery ................................................................................................... 10
VIII.) Operator Controls.......................................................................................................................................... 10
1.0 . Setting Folding Speed........................................................................................................................ 10
1.1 . Setting Stacker Belt Speed ................................................................................................................ 10
1.2 . Emergency Stop Button ..................................................................................................................... 10
1.0 Control Panel BAN-5 .............................................................................................................................. 11
1.1 .Displays .............................................................................................................................................. 11
1.2 . Machine Status Indicators ................................................................................................................. 11
1.3 . Machine Control Pushbuttons ........................................................................................................... 11
1.4 .Keypad Buttons with Selection Indicators ........................................................................................ 12
1.5 .Keypad Buttons for Selection Adjustments ....................................................................................... 12
2.0 RUN MODE FUNCTIONS ............................................................................................................................... 12
2.1 .Machine Setup and Diagnostic Mode ............................................................................................... 12
2.2 .Counter Setup Mode .......................................................................................................................... 16
2.3 .Easy Mode and Continuous Cycle Mode........................................................................................... 17
2.4 .Learn Mode ........................................................................................................................................ 17
2.5 .Make Ready Mode ............................................................................................................................. 18
2.6 .Network Job Mode ............................................................................................................................. 19
2.7 .Production Mode ................................................................................................................................ 19
3.0 LOGIC BOARD STATUS INDICATORS .............................................................................................................. 20
4.0 Process Variables Definitions................................................................................................................. 21
4.1 . Total Input Count .............................................................................................................................. 21
4.2 . Total Output Count ............................................................................................................................ 21
4.3 .Batch Down Count............................................................................................................................. 21
4.4 .Number of Batches............................................................................................................................. 21
4.5 . Current Rate ....................................................................................................................................... 21
4.6 . Main Drive Run Time ....................................................................................................................... 21
4.7 .Main Drive Velocity .......................................................................................................................... 21
4.8 . Waste Count (DCT500) ..................................................................................................................... 21
5.0 COUNTER SETUP VARIABLES ........................................................................................................................ 21
5.1 .Batch Preset ....................................................................................................................................... 21
5.2 .Batch Output Type ............................................................................................................................. 21
5.3 . Batch Output Time ............................................................................................................................ 22
5.4 . Sheet Length ...................................................................................................................................... 22
5.5 . Gap Length ........................................................................................................................................ 22
5.6 . Suction Length ................................................................................................................................... 22
6.0 SYSTEM MESSAGES AND RUN MESSAGES...................................................................................................... 23
6.1 .Power-Up Fault Messages.................................................................................................................. 23
6.2 .Run Time Fault Messages ................................................................................................................. 24
6.3 . Machine Run Error Messages ........................................................................................................... 25
PAGE 3 TP10290-2
CONTENTS
DESCRIPTION PAGE
IX.) Pile Feeder Operation .................................................................................................................................... 26
1.0 .Loading .............................................................................................................................................. 26
1.1 .Hold-down Locations ......................................................................................................................... 26
1.2 . Air and Vacuum Setting .................................................................................................................... 26
1.3 .Front Blow Tube Settings .................................................................................................................. 27
1.4 . Vacuum Wheel................................................................................................................................... 27
X.) Register Operation ......................................................................................................................................... 28
1.0 .Double Sheet Detector ....................................................................................................................... 28
XI.) Baumset Adjustment ...................................................................................................................................... 29
1.0 . Adjusting Folding Rollers ................................................................................................................. 29
XII.) Setting Fold Plates .......................................................................................................................................... 30
XIII.) Setting Deflectors ........................................................................................................................................... 30
XIV.) Stacker Operation .......................................................................................................................................... 31
XV.) Scoring/Slitting/Perforating .......................................................................................................................... 32
1.0 .Slitter Shaft Removal ......................................................................................................................... 32
1.1 .Scoring ............................................................................................................................................... 32
1.2 .Perforating ......................................................................................................................................... 33
1.3.Slitting................................................................................................................................................ 34
1.4.Trimming........................................................................................................................................... 35
XVI.) Lubrication/Maintenance .............................................................................................................................. 36
XVII.) Technical Specifications ................................................................................................................................ 37
XVIII.) Accessories ...................................................................................................................................................... 37
XIX.) Troubleshooting .............................................................................................................................................. 38
XX.) Operating Tips ................................................................................................................................................ 40
XXI.) Principles of Mechanical Folding ................................................................................................................. 42
XXII.) Folding Chart.................................................................................................................................................. 43
XXIII.) Manual Usage ................................................................................................................................................. 45
XXIV.) Typical Layout & Sheet Orientation ............................................................................................................ 46
XXV.) Impositions ...................................................................................................................................................... 47
#1 4 - PAGE............................................................................................................................................. 47
#2 4 - PAGE, DOUBLE IMPOSITION .................................................................................................. 47
#3 6 - PAGE, STANDARD ..................................................................................................................... 47
#4 6 - PAGE, ACCORDION ................................................................................................................... 47
#5 8 - PAGE, PARALLEL IMPOSITION .............................................................................................. 47
#6 8 - PAGE, RIGHT ANGLE ................................................................................................................ 47
#7 8 - PAGE, RIGHT ANGLE OBLONG .............................................................................................. 48
#8 8 - PAGE, RIGHT ANGLE DOUBLE IMPOSITION....................................................................... 48
#9 8 - PAGE, PARALLEL OVER & OVER ........................................................................................... 48
#10 12 - PAGE BOOK, SADDLE STITCH ............................................................................................. 48
#11 12 - PAGE BOOK, SADDLE STITCH ............................................................................................. 48
#12 12 - PAGE LETTER FOLD, HEADS OUT ...................................................................................... 48
#13 12 - PAGE LETTER FOLD, HEADS IN .......................................................................................... 49
#14 12 - PAGE LETTER FOLD, ACCORDION ..................................................................................... 49
#15 16 - PAGE, THREE RIGHT ANGLE BOOK IMPOSITION........................................................... 4 9
#16 12 - PAGE FOLDER, HEADS OUT ................................................................................................. 49
#17 24 - PAGE BOOKLET ....................................................................................................................... 49
#18 32 - PAGE BOOK .............................................................................................................................. 49
XXVI.) Service ............................................................................................................................................................ 50
TP10290-2 PAGE 4
List of Tables
DESCRIPTION PAGE
Table 1. Machine Setup Parameter List "A" ......................................................................................................................13
Table 2. Machine Monitor Parameter List .........................................................................................................................13
Table 3. Machine Setup Parameter List "B"....................................................................................................................... 14
Table 4. Machine Diagnostic Parameter List ......................................................................................................................15
Table 5. Future Features List ...............................................................................................................................................15
Table 6. Machine Usage Status Parameter List...................................................................................................................16
Table 7. Output Type Animations .......................................................................................................................................16
Table 8. Count Source Selection ..........................................................................................................................................17
Table 9. Learn Mode Status ................................................................................................................................................17
Table 10. Suction Mode Symbols .......................................................................................................................................18
Table 11. Suction Length Function .....................................................................................................................................18
Table 12. Determining the Large Display Contents............................................................................................................ 19
Table 13. Reset mode Selection ...........................................................................................................................................19
Table 14. LED Status Indicators..........................................................................................................................................20
Table 15. Output Delay and Duration ................................................................................................................................. 20
Table 16. Power Up Fault Messages ....................................................................................................................................23
Table 17. Run Time Fault Messages ...................................................................................................................................24
Table 18. Machine Run Error Messages ............................................................................................................................. 25
PAGE 5 TP10290-2
SAFETY FIRST
10. Make sure that all safety devices are in place before
restarting the machine.
Your new Baum paper folding machine has been designed
in accordance with the latest safety specifications. The
warning and caution labels on the machine must remain in
place. Make sure all guarding provided is in place before
starting up and running the machine.
Due to the nature of the work process of paper folding
machines, there are parts and areas on the machine which
cannot be completely covered without interfering with the
operation of the machine. Therefore, sound personal work
habits and strict observance of all safety precautions is
required for the protection of the operator, co-workers, and
the machine.
Be sure to follow these
safety precautions:
1. Study the safety instructions at your plant and those
provided in this manual.
2. Study the operating instructions carefully before
operating the machine.
3. Make sure that your co-workers are familiar with the
work process, potential danger areas,
and all necessary safety measures.
11. Never clean moving parts of the machine (rollers,
shafts, etc.) or remove any test sheets or paper jams
while the machine is running.
12. Keep the floor around the entire machine clean.
Immediately clean up any oil, grease, or paint spills
from the floor. Remove tools, cleaning cloths, and
paper scraps from all work areas.
13. Never allow unauthorized personnel to make adjustments on the machine, remove problem sheets, or start
the machine.
14. Never climb over the machine or crawl into it while it is
turned on.
15. Immediately repair or replace any safety devices which
have become ineffective or are missing.
16. Report any exposed cables or exposed electrical
connections.
17. Always have a certified qualified electrician perform all
electrical maintenance.
18. Do not make adjustments or perform maintenance with
the power on.
4. Make sure that the machine is in good working order
before turning it on.
5. If the machine suddenly stops for whatever reason, do
not restart it right away. Someone may have stopped
the machine, but failed to press the emergency (Stop)
button. If the machine is restarted unexpectedly, your
co-worker could be seriously injured.
6. Always press the emergency (Stop) button first if you
stop the machine for adjustments or maintenance work
which must not be done while the machine is in
operation.
7. For extensive maintenance or repair work, turn off the
main power supply.
8. Never use improper or defective tools.
9. After making adjustments or after doing maintenance
or repair work, always make sure that all tools and
other objects are removed from the machine. Otherwise, they might fall into the machine, causing severe
damage or injuries.
19. Become familiar with and follow the safety labels on
the next page. Replace any of these labels that are
damaged or lost.
Additional Notes:
20. Do not attempt to remove a paper jam, no matter how
minor it may appear to be, while the machine is
running.
21. When cleaning the fold rolls, use the handwheel for
turning. Be sure the power to the machine is off.
22. Turn off the machine before making any adjustments to
the scoring, perforating, or slitting attachments. Keep
hands and clothing away from the slitter shafts when
the machine is running.
TP10290-2 PAGE 6
WARNING LABELSWARNING LABELS
WARNING LABELS
WARNING LABELSWARNING LABELS
WARNINGWARNING
WARNING
GUARD MISSING
WARNINGWARNING
WARNING
WARNINGWARNING
50944
CAUTIONCAUTION
CAUTION – HAZARDOUS MOVING PARTS – GUARDS MUST BE IN PLACE WHEN
CAUTIONCAUTION
OPERATING FOLDER – KEEP HANDS, HAIR & LOOSE ARTICLES AWAY FROM MOVING PARTS.
DO NOT OPERATE
50215
CAUTION - HAZARDOUS MOVING PARTSCAUTION - HAZARDOUS MOVING PARTS
CAUTION - HAZARDOUS MOVING PARTS
CAUTION - HAZARDOUS MOVING PARTSCAUTION - HAZARDOUS MOVING PARTS
DO NOT OPERATE MACHINEDO NOT OPERATE MACHINE
DO NOT OPERATE MACHINE
DO NOT OPERATE MACHINEDO NOT OPERATE MACHINE
WITHOUT GUARD IN PLACEWITHOUT GUARD IN PLACE
WITHOUT GUARD IN PLACE
WITHOUT GUARD IN PLACEWITHOUT GUARD IN PLACE
WARNINGWARNING
GUARD MISSING
DO NOT OPERATE
50945
40686
C A U T I O NC A U T I O N
C A U T I O N
C A U T I O NC A U T I O N
HIGH VOLTAGEHIGH VOLTAGE
HIGH VOLTAGE
HIGH VOLTAGEHIGH VOLTAGE
EXISTS WHENEXISTS WHEN
EXISTS WHEN
EXISTS WHENEXISTS WHEN
DOOR IS OPENDOOR IS OPEN
DOOR IS OPEN
DOOR IS OPENDOOR IS OPEN
REMOVE VOLTAGEREMOVE VOLTAGE
REMOVE VOLTAGE
REMOVE VOLTAGEREMOVE VOLTAGE
AT POWER SOURCEAT POWER SOURCE
AT POWER SOURCE
AT POWER SOURCEAT POWER SOURCE
BEFORE SERVICINGBEFORE SERVICING
BEFORE SERVICING
BEFORE SERVICINGBEFORE SERVICING
42877
CHANGE SPEEDS "ONLY"CHANGE SPEEDS "ONLY"
CHANGE SPEEDS "ONLY"
CHANGE SPEEDS "ONLY"CHANGE SPEEDS "ONLY"
WHEN FOLDER IS RUNNINGWHEN FOLDER IS RUNNING
WHEN FOLDER IS RUNNING
WHEN FOLDER IS RUNNINGWHEN FOLDER IS RUNNING
39379
PAGE 7 TP10290-2
INTRODUCTION OVERVIEW
The 1st station [parallel] folder with pile feeder
contains the following main components (Figure 1):
1. Pile Feeder
2. Register
3. 1st Station Folder (Parallel)
4. Fold Roller Gapsets
5. Fold Plates
6. Slitter Shafts (not shown)
7. Delivery (Stacker)
8. Operator Controls
9. Double Sheet Detector (Caliper)
10. Vacuum Pump (not shown)
11. Handwheel
Level the machine on the floor. Place a spirit level on
the #2 fold roller (Figure 3) and on the feeder
crossmembers.
SQUARING THE MACHINE
It is essential that this folding machine is square in
order for it to work properly. To square the machine,
measure diagonally across corners from feeder frame to
folder frame (Figure 4). Dimensions shown are approximate. Be sure that the measurements taken are identical
within 1/16-inch. If the machine is out of square, shift the
frames in the direction needed until the proper squareness is
obtained.
Figure 3Figure 3
Figure 3
Figure 3Figure 3
Figure 1Figure 1
Figure 1
Figure 1Figure 1
TRANSPORTATION/INSTALLATION
As soon as you receive your new folder, and before
removing the machine from the skid, check carefully for any
damage to the shipments. If any damage is found, promptly
contact your Baumfolder sales representative.
To lift the folder from the skid, place the fork lift rails
under the lower rails as shown in Figure 2. Note that the
fork lift must have at least a 1500 lb. capacity.
Remove all rust protection coating after unpacking the
folder.
Figure 2Figure 2
Figure 2
Figure 2Figure 2
TP10290-2 PAGE 8
Figure 4Figure 4
Figure 4
Figure 4Figure 4
ELECTRICAL CONNECTIONS
1.0 Wiring the Pump (2015 / 1 phase)
Connect the pressure/vacuum pump at the pump
junction box (Figure 5) using the attached cable. Follow the
instructionsto the right for the proper connections.
1.1 Other Connections
Refer to the serial number plate for electrical
requirements. The serial number plate notes the voltage,
phase and hertz, minimum time delay fuse, total machine
amperage, and minimum wire conductor size for the main
power connection.
The main power is connected directly to the line side of
the main power switch. In a 2015 single phase use L1 and
L2 only.
All electrical connections are to be made by a certified
electrician. Refer to local building electrical codes for proper
and safe connections.
For the following items, refer to Figure 6. Run a power
cable from your distribution box to the main control box on
the pile feeder. Turn the main power switch to zero. Using the
appropriate tool, open the latches on the control box door and
open the door.
THERMALS
#4
#3
Note: Dotted line indicates the change
W2
U2
V2
V1
U1
#1
#2
W1
you need to make if the pump
is running backwards.
1 PHASE ONLY
GND
G/Y
NOTE: The door is connected to the main box by a ground
wire that should not be removed.
1.2 Tapping the Transformer
Pass the power cable through the strain relief and the
hole provided in the control box. Connect the power cable to
the open terminals on the main disconnect in the control box.
The incoming ground wire should be attached to the ground
stud located in the lower right-hand corner of the control box.
To tap the transformer, read the incoming voltage at the
main disconnect. Then move the wire numbered 11L1 on the
transformer to the corresponding tap on the transformer.
Tighten all screw connections and close the door before
switching the machine on.
A connector is provided for power connection to the
stacker. The stacker must be plugged into the socket for the
machine to operate, if not, install the blind plug attached to
the box.
A connector is provided for power connection to the
second station (8-page) fold unit. If no additional folding
station is to be connected, the connector must be closed off
with a blind plug.
1.3 Pump Connections
Connect the air hoses to the pump. The small diameter
hose is connected to the vacuum side of the pump. Connect
it to the barbed fitting above the ball valve on one end and
the other end to the vacuum solenoid valve on the pile feeder.
Connect the larger diameter hose to the remaining outlet
port on the pump and to the barbed fitting on the pile feeder
Figure 5
at the end of the blow bar.
Troubleshooting tips and actions required for the display
messages that may appear on the control readout may be
found the "Diagnostic Messages" section of the manual.
Figure 6
PAGE 9 TP10290-2
INSTALLING FOLD PLATES & STACKER
DELIVERY
Install the fold plates into the folder. When installing
the fold plates, take note of the symbol on the fold plate stop
(Figure 7-1). The swing deflector may only be brought
forward when the deflector symbol is also in the forward
position. Lock the fold plates in position with the clamp
levers (7-2). See "Fold Pan" section for fold plate setting
procedure.
Attach the delivery stacker (3-2) by hooking the hanger
brackets onto the round rods at the exit end of the folder.
Plug the stacker power cable into the corresponding outlet
on the main control enclosure on the pile feeder (Figure 6-
1).
Pull the handwheel (Figure 1-11) to manually turn the
fold rollers to be sure that they are operating smoothly.
Check for any foreign material, and be sure that the deflectors do not touch the fold rollers.
OPERATOR CONTROLS
The main operator control panel (Figure 8) is located at
the pile feeder. See the "Control Panel" section for a detailed
description of all the buttons.
1.0 Setting Folding Speed
The speed of the fold rollers may be set while the folder
is running! This is done by adjusting the speed control
potentiometer located on the top left side of the main control
panel. Clockwise rotation speeds the folder up; counterclockwise rotation slows the folder down.
1.1 Setting Stacker Belt Speed
An infinite speed range between high and low is set by
turning the control knob (Figure 9-1).
1.2 Emergency Stop Button
When an emergency stop button (8-1 & 9-2) is pressed,
the result is:
Sheet feed - stop
Folder drive - stop
Pile lift - stop
The pressure/vacuum pump continues to operate. The
emergency stop button must be pulled to release before the
machine can be restarted. An error message "StoP" will
appear on the readout.
The emergency stop buttons are found at the main
operator control panel (8-1) and the delivery control (9-2).
Figure 7
1
+
56
4
7
3
8
2
9
1
10
BAUMFOLDER
CORPORATION
+
+
h
+
0
Figure 8
TP10290-2 PAGE 10
Figure 9
1.0 Control Panel BAN-5
56
4
3
2
1
BAUMFOLDER
CORPORATION
7
8
9
10
36
9 13 11 16 26 27 22 23 4 5 7 615 3
Figure 1. Control Panel.
25 2824 28 12 10 1417
+
+
1 29 30 31 32 33
+
h
18 19 20 21 34 35
+
0
1.1 Displays
01) Large Display
Eight digit multi use display composed of 7segment LED’s.
02) Small Display
Three digit multi use display composed of 7segment LED’s.
03) Ten segment bar graph display
The suction length display is used to display the
Suction Length as a percentage of Sheet Length.
This allows a range from 5% to 50%.
1.2 Machine Status Indicators
04) Suction Indicator
The suction indicator will track the suction
output. The LED will turn on when the suction
output turns on.
05) Pile indicator
The indicator is lit when the feeder is in automatic feed mode. The indicator will flash if the
feeder is in reverse mode (Continuous Feeder) or
moving down (Pile feeder)
06) Input Indicator
The input indicator shows the status of the suction
photo-eye.
07) Output Indicator
The output indicator lights when the Batch Preset
is reached and the user has selected a batching
option. The output indicator is lit during the time
the batching option is active.
Batching options are Feed interruption, Speed up
table, Marking table or Kicker.
1.3 Machine Control Pushbuttons
08) Main Drive Start
09) Main Drive Stop
10) Pump Start
11) Pump Stop
12) Feeder Start
13) Feeder Stop
14) Pile Feeder Up, Continuous Feeder Start
15) Pile Feeder Stop, Continuous Feeder Stop
16) Pile Feeder Down, Continuous Feeder Reverse
17) Emergency Stop
PAGE 11 TP10290-2
1.4 Keypad Buttons with Selection Indicators
18) Show Output Count
19) Show Batch Count and Number of Batches
20) Show Current Rate
21) Show Input Count
22) Learn Mode
23) Make Ready Mode
1.5 Keypad Buttons for Selection Adjustment
24) Gap Minus
25) Gap Plus
26) Suction Length Minus
27) Suction Length Plus
28) Batch Preset Minus
29) Batch Preset Plus
30) Counter Setup Mode
31) Machine Setup Mode
32) Batching Time Minus
33) Batching Time Plus
34) Network Job Mode
35) Reset
36) Potentiometer Speed adjustment
2.1 Machine Setup/Diagnostic Mode
Pushing this key puts the controller in machine setup
mode.
Machine setup mode provides a method to view and
optionally change operating parameters for the controller.
The decimal points in the large display (1) will move from
side to side to indicate that various parameters may be
changed. In this mode, the small display gives the selected
parameter number, while the large display (1) shows a
parameter value. The suction length display (3) is disabled.
Parameter Group Selection
+
The plus and minus keys are used to select the various
parameter groups: machine setup parameters, machine
monitor parameters, machine diagnostic parameters, knife
status parameters, and machine usage parameters.
Parameter Selection within a Group
+
2.0 Run Mode Functions
After turning on the main switch, thecontrol automatically runs a self test. During this self test all displays and
indicator lights come on for approxmately 4 seconds. After
a successful self test, the display reverts to the previous
count screen active before power shutdown. In this mode,
various job parameters can be displayed on the large display
(1) and the small display (2) shows the gap length. The
suction length display (3) is active in this mode and shows
the suction length as a percentage of sheet length.
The DCT500 mode select keys perform the same
function in all modes, except Counter Setup. This allows a
user to quickly switch between the operating modes on the
counter. Select Make-Ready is not a mode unto itself, but
rather is a modifier to all modes.
During the self test operation, do not press any
button. Pressing of a button will cause an error
message to appear in the main display.
!
If the large display (1) decimal points are moving, this
set of minus and plus buttons will select the machine
parameters within each group, see tables 1-6.
Select Parameter Adjustment
+
If the large display (1) decimal points are moving, this
set of minus and plus buttons will move through the set of
values for the selected parameter, see tables 1–6.
TP10290-2 PAGE 12
2.1.1 Machine Setup Parameters
Parameter Function Type Variable Displayed
P00 Input Factor Setup Variables Adjustable 1-24
P01 Output Factor Setup Variables Adjustable 1 to Input Factor
P02 Tremat Setup Variables Adjustable 1 or 0
P03 Knife Setup Variables Adjustable 1 or 0
Table 1. Machine Setup Parameter List
P00: Input Factor
Each sheet sensed by the Sheet count sensor is multiplied by the Factor number and added to theTotal Input
Count, but does not effect the Batch Down Count, Number
of Batches or the Rate. The Factor can range from 1 to 24. If
the Input Factor is changed, it also changes the value of the
Output Factor to the same setting.
P01: Output Factor
This number is added to the Total Output Count but
does not effect the Batch Down Count, Number of Batches
and the Rate. The Factor can range from 1 to Input Factor
setting.
2.1.2 Machine Monitor Parameters
# Function Type Variable Displayed
P10 Machine Speed Process Variable Based on input Meters/Minute
P11 Job Run Time Process Variable Based on input Hours
P12 Job Stop Time Process Variable Based on input Hours
P13 Job Make Ready Time Process Variable Based on input Hours
P14 Pause Time Process Variable Based on input Hours
P15 Job Number Process Variable Based on Input Number 1 - 9999
P16 Employee’s Number Process Variable Based on input 1 - 255
P02: Tremat
This is an unavailable option.
P03: Knife
This is an unavailable option.
Table 2. Machine Monitor Parameter List
P10: Machine Speed (Velocity)
This selection shows the machine speed in meters/
minute.
P11: Job Run Time
Displays the time duration this job has ran. Time
displayed in .01 Hours. This information becomes part of the
job record.
P12: Job Stop Time
Display the time duration this job has been interrupted.
Time displayed in .01 Hours. This information becomes part
of the job record.
P13: Job Make Ready Time
Displays the length of time that the Make Ready
feature was enabled. Time displayed in .01 Hours. This
information becomes part of the job record.
P14: Pause Time
Display the length of time that the Job was Paused.
Time displayed in .01 Hours. This information becomes part
of the job record.
P15: Job Number
A Job Number may be entered so that production
data may be recorded against it. This is an operator entry.
This information becomes part of the job record.
P16: Employee’s Number
An Employee may be assigned a number. When
the employee operates the machine, his number may be
entered. This information becomes part of the job record.
PAGE 13 TP10290-2
2.1.3 Machine Setup Parameters
# Function Type Variable Displayed
P20 Units of Measure Setup Variables Adjustable Inches, Meters
P21 Language Setup Variables Adjustable English, German, Codes
P22 Network Address Setup Variables Adjustable 0-255
P23 Pause Setup Variables Adjustable 1 or 0
P24 Network Setup Variables Adjustable 1 or 0
P25 Easy Setup Variables Adjustable 1 or 0
P26 Software Version Machine Configuration Fixed V X.X.X
P27 Machine Type Machine Configuration Fixed Set at Factory
P28 Serial Output Type Machine Configuration Fixed Off, Display, or Network
Table 3. Machine Setup Parameter List
P20: Units of Measurement
This selection specifies the unit of measurement used to
display all lengths. Inches (SAE) is the default selection.
Available choices are Meters (measurement displayed in cm)
and Inches (measurement displayed in inches and tenths of
inches).
P21: Language
This selection specifies the Language used to display
fault messages. Available choices are ENGLISH,
DEUTSCH, and CODES, see Tables 16–18, Error Message
Translation. English is the default selection.
P22: Network Address
This selection specifies the unit address used for
Network communication. Available choices are 0 through
255. Address 0 is the default selection. Network functions
are not available in software version 2.6.0
P23: Pause
P25: Easy Mode
Enable Easy Mode by selecting “1”. Disable Easy Mode
by selecting “0”.
Easy Mode has two sheet control methods, Easy setup or
Continuous cycle. Easy setup will run any job with a 1 inch
sheet gap. The sheet gap display contains 3 dashes and the
Suction Length bar graph is turned off.
In Continuous cycle setup, the suction cycle is determined by
the sheet gap setting, sheet length setting and the suction
length setting. Sheet error detection methods are turned off.
P26: Hardware and Firmware Version
This selection shows the hardware and firmware
versions of the unit. The left side of the display shows logic
board type. The right side of the display shows the firmware
version (2.X.X).
P27: Machine Type
This selection, in maintenance mode, shows the selected
machine configuration.
P24: Network Enable
Network components must be installed and enabled in
Maintenance Mode. Enable Network by selecting “1”.
Disable network by selecting “0”.
TP10290-2 PAGE 14
P28: Serial Output Type
This selection, in maintenance mode, shows selected
serial output type.
P28: Serial Output Type
This selection, in maintenance mode, shows selected
serial output type.
2.1.4 Diagnostic Parameters
P30 Status Input Port 1
P30.1 P30.2 P30.3 P30.4 P30.5 P30.6 P30.7 P30.8
Pile Motor Function Pile Down Pile Stop Pile Up Compress. Compress. Drive Start
Energized Control K1 Button Button Button Stop Button Start Button Relay K3
P31 Status Input Port 2
P31.1 P31.2 P31.3 P31.4 P31.5 P31.6 P31.7 P31.8
Pile Sensor Double Pile Sheet Start Sheet Stop Thermal Wrong Sheet Emerg.Stop
Sheet Fault Bottom Button Button Fault Fault Drive Stop
P32 Status Input Port 3
P32.1 P32.2 P32.3 P32.4 P32.5 P32.6 P32.7 P32.8
Ergonomic Not used Not used Not used Not used Suction Delivery Photo eye
Pile Load Controller Count Input Suction
Eye Fail Wheel
P33 Status Input Port 4 (Extension Port)
P33.1 P33.2 P33.3 P33.4 P33.5 P33.6 P33.7 P33.8
Not used Not used Not used Not used Not used Not used Not used Not used
P34 Status Output Port 1
P34.1 N P34.2 P34.3 P34.4 P34.5 P34.6 P34.7 P34.8
Not used Not used Not used Not used Pile Down Pile up Release Compress
P35 Status Output Port 2 (Extension Port)
P35.1 P35.2 P35.3 P35.4 P35.5 P35.6 P35.7 P35.8
Not used Not used Not used Not used Not used Not used Not used Not used
Button
is active is active Drive Start Start (K4)
Table 4. Machine Diagnostic Parameter List
P30: Input Port 1 Status
P31: Input Port 2 Status
P32: Input Port 3 Status
P33: Input Port 4 Status (Extension)
This selection shows the inputs status(see table4).
P34: Output Port 1 Status
P35: Output Port 2 (Extension)
This selection shows the outputs status (see table 4).
2.1.5 Future Features
# Function Type Variable Displayed
P40 Last Knife Eye Time 1 Not used Not used Not used
P41 Last Knife Eye Time 2 Not used Not used Not used
P42 Last Knife Eye Time 3 Not used Not used Not used
P43 Strokes knife 1 Not used Not used Not used
P44 Strokes knife 2 Not used Not used Not used
P45 Strokes knife 3 Not used Not used Not used
Table 5. Future Features List
PAGE 15 TP10290-2
Loading...