Baumfolder 714XLT Air-Operations Manual (from 2006)

BAUMFOLDER
CORPORATION
714XLT AIR FEED
FOLDER
INSTALLATION, OPERATION,
MAINTENANCE & PARTS MANUAL
© Baumfolder Corp., 2006 Printed in U.S.A. TP10289-3
PAGE 1 TP10289-3
© 2006 All Rights Reserved
WARNING
• Do not operate this machine without all guarding in place.
• Do not make adjustments or perform maintenance on this machine with power on.
• Keep the machine and the work area clean and free of spills to prevent accidents.
• Be sure to replace any safety decals that may have been detached for any reason.
BAUMFOLDER reserves the right to make changes in design or to make additions or improvements in its products without imposing any obligation upon itself to install them on its products previously manufactured. It is recommended that modifications to this equipment not be made without the advice and express written consent of BAUMFOLDER.
FOLDER IDENTIFICATION
MODEL NO: _______________________________ SERIAL NO: _____________________________
DEALER : __________________________________________________________________________
INSTALLED BY: _____________________________________________ DATE: ________________
PHONE NO: _______________________________
TP10289-3 PAGE 2
Contents
1.0 INTRODUCTION..................................................................................................................................................... 4
2.0 SPECIFICA TIONS................................................................................................................................................... 4
3.0 INST ALLATION....................................................................................................................................................... 4
3.1 Unpacking & Inspection ............................................................................................................................................. 4
4.0 ASSEMBL Y ............................................................................................................................................................... 5
4.1 Main Unit .................................................................................................................................................................... 5
4.2 Pump Electrical Connections ...................................................................................................................................... 5
4.3 Pump Hose Connections ............................................................................................................................................. 5
4.4 Slitter Shaft Installation............................................................................................................................................... 5
4.5 Delivery Table ............................................................................................................................................................. 6
4.6 Feed Table Assembly Installation ............................................................................................................................... 6
4.7 Fold Plate Installation ................................................................................................................................................. 7
5.0 ELECTRICAL ACCESS .......................................................................................................................................... 7
6.0 FEED TABLE SETUP .............................................................................................................................................. 7
6.1 Setting the Controls..................................................................................................................................................... 7
6.2 Paper Size and Type of Fold ....................................................................................................................................... 7
6.3 Paper Stop Adjustment ................................................................................................................................................ 8
6.4 Gap Adjustment.......................................................................................................................................................... 8
6.5 Feed Table Adjustment................................................................................................................................................ 9
6.6 Air Blow Adjustment................................................................................................................................................... 9
7.0 OPERA TION............................................................................................................................................................. 9
7.1 Loading of Feed Table ................................................................................................................................................ 9
7.2 Starting the Vacuum/Air Feeder .................................................................................................................................. 9
7.3 Check Squareness of Fold........................................................................................................................................ 10
7.4 Use of Handwheel ..................................................................................................................................................... 10
8.0 PERFORA TING, SCORING & SLITTING......................................................................................................... 10
8.1 Perforating................................................................................................................................................................. 10
8.2 Scoring ....................................................................................................................................................................... 11
8.3 Slitting........................................................................................................................................................................ 11
9.0 MAINTENANCE .................................................................................................................................................... 12
9.1 Maintenance and Care of Autofold ........................................................................................................................... 12
9.2 Lubrication ................................................................................................................................................................ 12
9.3 Cleaning of Fold Rolls .............................................................................................................................................. 12
9.4 Cleaning Filters ......................................................................................................................................................... 12
9.5 Photo Eyes ................................................................................................................................................................ 12
9.6 Cleaning The Fold Stop Guides ................................................................................................................................ 12
9.7 Replacement Parts..................................................................................................................................................... 12
10.0 MATERIAL SAFETY DATA SHEET ................................................................................................................. 13
11.0 SPARE PARTS, SCHEMATICS & WARNING LABELS ................................................................................ 14
PAGE 3 TP10289-3
1.0 INTRODUCTION
Your new 714XLT Air Feed Table Top Folder has been designed to give you many years of useful service provided
it is installed, maintained, and operated according to the instructions in this manual.
Your 714XLT Air Feed is a unique and versatile paper folding machine, capable of folding paper measuring between 3 x 5 inches (7.6 x 12.7 cm) and 14 x 20 inches (35.5 x 50.8 cm), at speeds up to 35,000 sheets per hour of 8 1/2 x 11 (21.6 x 27.9 cm) and up to 65,000 sheets per hour of 3x5 (7.6x12.7 cm). The XLT will make six types of folds: single fold, letter fold, fan fold, French fold, double-parallel fold and a double letter fold, with a few simple settings. (Note: The French fold and double-letter fold requires either two passes or the use of a right-angle unit).
Your 714XLT is built rigid enough to ensure years of trouble-free performance, and at the same time, is compact enough to fit on any table or desk. It is portable so it can be moved anywhere it is needed.
2.0 SPECIFICATIONS
Model No............................................................... 714XLT
Minimum Sheet Size ........................ 3 x 5" (7.6 x 12.7 cm)
Maximum Sheet Size ................. 14 x 20" (35.5 x 50.8 cm)
Minimum Size Fold .................................... 2 1/4" (5.7 cm)
Maximum Paper Weight ..................................65 lb. Cover
Stack Height...................................................... 2" (5.1 cm)
Fold Roll Speed ........................ Infinitely variable between
0"/min. and 7200"/min.
(18,288 cm/min. or 182 m/min.)
Fold Plate Depth ......................... #1 Plate, 13.5" (34.3 cm)
#2 Plate, 13.5" (34.3 cm)
Fold Roll Width ...................................... 14 1/8" (35.8 cm)
Fold Roll Diameter ..................................... 1 1/2" (3.8 cm)
Overall Physical Dimensions ................Height 26" (66 cm)
Length 34" (88 cm)
Width 23 1/2" (60 cm)
Operating Voltage ....................DOM. 110 VAC/1PH/60Hz
EXP. 220 VAC/1PH/60Hz
Power Consumption (folder) ...............................250 Watts
Power Consumption (pump) ..............................1500 Watts
Amperage (pump) .....................................DOM. 13.6 Amp
EXP. 6.8 Amp
3.0 INSTALLATION
3.1 Unpacking & Inspection
The 714XLT Air Feed is packaged in three cartons, crated together as one package. It is broken down into 12 major assemblies for shipment. These are:
A) Main Folder Assembly
B) Pump Assembly
C) Feed T able Assembly (not shown)
D) Slitter Shaft Assembly
E) Stacker Wheel Assembly
F) Accessory Package (not shown)
G) Fold Roll Guards (2)
H) Stacker Tray
I) Fold Pans (2)
J) Hose Assembly (2)
K) Literature Package (not shown)
L) 1/2 Pint Surewash (not shown)
NOTICE
Immediately upon unpacking, carefully inspect each of the above assemblies for shipping damage. If any damage is found, be sure to contact the delivery freight carrier to file a damage claim. Save all packaging material for the claims adjustor to inspect.
TP10289-3 PAGE 4
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