Basil 9502 User manual

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OPERATOR MANUAL

BASIL

Cage and Rack Washer

(2004-06-29) P920017-148

9502

A WORD FROM STERIS CORPORATION

This manual contains important information on the proper use of this equipment. Refer to Section 6, washer. All personnel and department heads are urged to carefully review and become familiar with the These instructions should be retained in a conveniently accessible area for quick reference. This equipment is specifically designed only for the uses outlined in this manual.

Routine Maintenance

Safety Precautions

, for instructions in routine care of this

and instructions contained herein.

Advisory

IMPORTANT: A listing of the this washer can be found in Section 1. Do not operate the equipment until you have become familiar with this information.

STERIS does not intend, recommend, or represent in any way that this Basil® 9502 Cage and Rack Washer be used for the sterilization of any animal care or other device which has been contaminated with pathogenic microorganisms.

Any alteration of the washer not authorized or performed by STERIS which could affect its operation will void the warranty, could adversely affect washing efficacy, could violate national, state, and local regulations, and could jeopardize your insurance coverage.

To help assure operators are adequately trained in the safe use of the equipment, STERIS recommends:

– all personnel who operate or maintain the equipment are trained in its

operation and in its safe use;

– personnel working with toxic chemicals and vapors (if applicable) have

comprehensive instructions in the washer disinfector process, relevant health hazards, and methods to detect the escape of toxic materials;

– there is regular training of all personnel concerned with the operation and

maintenance of the equipment; attendance records are maintained; and that evidence of understanding is demonstrated.

Safety Precautions

to be observed when operating

The Basil 9502 Cage and Rack Washer is intended for use in the sanitation of

Indications for Use

Table of Contents Operator Manual 920017-148

soiled, reusable animal care devices such as cages, racks, debris pans, feeder bottles, and other miscellaneous items by providing thorough cleaning, and optional drying.

This washer is specifically designed to only process goods as outlined in this manual. If there is any doubt about a specific material or product, contact the manufacturer of the product for recommended washing technique.

Service Information

Certification

A thorough preventive maintenance program is essential for safe and proper equipment operation. You are encouraged to contact STERIS concerning extended service maintenance agreements to give your equipment planned maintenance.

A global network of skilled service specialists can provide periodic inspections and adjustments to assure low-cost peak performance. STERIS can provide information regarding the Annual Maintenance Agreements.

STERIS carries a complete line of accessories for use in this equipment. A STERIS representative will gladly review these with you.

See inside back cover for contact information.

This Basil 9502 Cage and Rack Washer complies with the following standards:

• Underwriters Laboratories (UL):

Standard 61010A-1.

• Canadian Standards Association (CSA):

Standard CAN/CSA C22.2 No. 1010.1.

Governing Directive for the Affixing of the CE Mark:

• Machinery Directive (98/37/CE).

Conformity to Other Applicable Directives:

• Low Voltage Directive (73/23/EEC) and amendment (93/68/EC).

• Electromagnetic Compatibility Directive (89/336/EEC) and amendments (91/263/EEC, 92/31/EEC, and 93/68/EEC).

Standards applied to demonstrate conformity to the directives:

• EN/IEC-61010-1; EN/IEC-61010-2-045; EN/IEC-61326-1.

920017-148 Operator Manual Table of Contents

Section Title Page

A WORD FROM STERIS CORPORATION ............................................ i

Advisory ................................................................................................................................. i

Indications for Use ................................................................................................................. i

Service Information ................................................................................................................ ii

Certification ............................................................................................................................ ii

1 SAFETY PRECAUTIONS AND SYMBOLS ....................................... 1-1

1.1 Symbols on Unit ........................................................................................................... 1-4

1.2 Symbols on Nameplate ............................................................................................... 1-5

2 INSTALLATION VERIFICATION ...................................................... 2-1

2.1 Technical Specifications ............................................................................................... 2-1

2.1.1 Voltage and Amperage ........................................................................................ 2-1

2.1.2 Noise Level .......................................................................................................... 2-1

2.1.3 Permissible Environmental Conditions ................................................................. 2-1

2.2 Installation Checklist .................................................................................................... 2-2

2.3 Chemical Additives Specifications ............................................................................... 2-4

2.3.1 General ................................................................................................................ 2-4

2.3.2 Recommended Chemical Additives..................................................................... 2-4

3 COMPONENT IDENTIFICATION ...................................................... 3-1

3.1 General ........................................................................................................................ 3-1

3.2 Control Location ........................................................................................................... 3-2

3.2.1 LOCK/UNLOCK/INIT Key Switch ......................................................................... 3-2

3.2.2 POWER-OFF/STANDBY Switch ............................................................................ 3-2

3.3 Load-Side (Main) Control Panel ................................................................................... 3-3

3.3.1 Display Screen ..................................................................................................... 3-3

3.3.2 Touch Pads .......................................................................................................... 3-3

3.3.3 Printer ................................................................................................................... 3-4

3.4 Unload-Side (Remote) Control Panel ........................................................................... 3-8

3.5 Emergency Safety Features ........................................................................................ 3-8

3.5.1 Photoelectric Sensors .......................................................................................... 3-8

3.5.2 Emergency Exit Safety Doors .............................................................................. 3-9

3.5.3 Emergency Stop Cables ...................................................................................... 3-9

3.5.4 Emergency Stop Pushbuttons ............................................................................. 3-9

3.5.5 Interior Light ......................................................................................................... 3-9

3.5.6 Safety Delay ........................................................................................................ 3-9

3.5.7 LOCK/UNLOCK/INIT Key Switch ........................................................................3-10

4 OPERATING INSTRUCTIONS .......................................................... 4-1

4.1 Before Operating Washer............................................................................................ 4-1

4.2 Priming Procedure ....................................................................................................... 4-2

4.3 Doors .......................................................................................................................... 4-3

4.3.1 Door Operation ..................................................................................................... 4-3

4.3.2 Interlock Feature .................................................................................................. 4-4

4.3.3 Opening Doors during a Power Failure................................................................. 4-4

Table of Contents Operator Manual 920017-148

iii

TABLE OF CONTENTS (Cont'd)

Section Title Page

4.4 Accessories ................................................................................................................ 4-5

4.4.1 General ................................................................................................................ 4-5

4.4.2 How to Load Accessories Into Wash Chamber .................................................... 4-5

4.4.3 How to Load Central Header Manifold with Rodent Cage Racks (Accessory) ..... 4-7

4.4.4 How to Load Bottle Washing Cart or Universal Cage and Pan Wash Cart

(Accessory) ........................................................................................................ 4-9

4.5 Typical Cycle Operation .............................................................................................4-10

4.6 DRAIN Cycle ..............................................................................................................4-13

4.7 Pause Cycle Operation ............................................................................................. 4-15

4.8 Abort Cycle Operation ...............................................................................................4-16

4.9 Acknowledge Alarm Condition ................................................................................... 4-17

4.10 Shutdown ................................................................................................................. 4-18

4.10.1 Manual Shutdown ..............................................................................................4-18

4.10.2 Automatic Shutdown .........................................................................................4-19

5 CYCLE AND CONTROL VALUE PROGRAMMING ........................... 5-1

5.1 General ....................................................................................................................... 5-1

5.2 Change Values Mode .................................................................................................. 5-3

5.2.1 Sequence of Display Screens .............................................................................. 5-3

5.2.2 How to Modify a Cycle ......................................................................................... 5-3

5.3 Review Cycle Values .................................................................................................. 5-12

6 ROUTINE MAINTENANCE ............................................................... 6-1

6.1 Preventive Maintenance Schedule .............................................................................. 6-1

6.2 Cleaning Procedures ................................................................................................... 6-3

6.2.1 Daily Cleaning ...................................................................................................... 6-3

6.2.2 Weekly Cleaning .................................................................................................. 6-5

6.2.3 Horizontal Spray Headers and Spray Jets .......................................................... 6-7

6.2.4 Central Header Manifold (Option)......................................................................... 6-7

6.2.5 Rotary Spray Arms on Bottle Washing Cart (Option) ........................................... 6-9

6.2.6 Building Supply Line Strainers ............................................................................. 6-9

6.2.7 Vertical Self-Cleaning Filters................................................................................ 6-10

6.3 Descaler Cycle ..........................................................................................................6-12

6.3.1 Manual Descaler Cycle ....................................................................................... 6-12

6.3.2 Automatic Descaler Cycle (Option) .....................................................................6-15

6.4 Chemical Container Replacement .............................................................................. 6-18

6.5 Injection Pumps Lubrication and Squeeze Tube Replacement ..................................6-19

6.6 Printer Paper Roll Replacement .................................................................................6-20

6.6.1 Procedure ...........................................................................................................6-21

6.6.2 Thermal Paper Storage ........................................................................................6-22

7 TROUBLESHOOTING....................................................................... 7-1

8 REPLACEMENT PARTS AND PRODUCTS ...................................... 8-1

920017-148 Operator Manual Table of Contents

SAFETY PRECAUTIONS AND SYMBOLS

The following the potential for personal injury and CAUTION indicates the potential for danger to equipment. These are repeated, where applicable, throughout the manual. It is important to review these

operating or servicing the unit.

Strictly following these customer to avoid improper maintenance methods which could damage the unit or render it unsafe. It is important to understand that these policies and procedures to enhance and compliment these Safety Precautions.

Safety Precautions

mustmust

must be observed when operating and servicing this equipment. WARNING indicates

mustmust

Safety Precautions

enhances your ability to safely and effectively utilize the unit and allows the

are not exhaustive; customers are encouraged to develop their own safety

before

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

Always wear appropriate Personal Protective Equipment (PPE) when cleaning or removing debris from bottom of the wash chamber and over the suction plate.

Before servicing or cleaning exterior of unit, always turn LOCK/UNLOCK/INIT key selector to LOCK position to de-energize unit. Keep the key on yourself.

Only fully qualified service personnel should make repairs and adjustments to this equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized parts could cause personal injury, invalidate the warranty, or result in costly damage. Contact STERIS regarding service options.

Regularly scheduled preventive maintenance, in addition to the faithful performance of the minor maintenance described within this manual, is required for safe and reliable operation of this equipment. Contact STERIS to schedule preventive maintenance.

To open doors from inside wash chamber, pull EMERGENCY STOP cables. Washer operation will automatically stop. Then, push firmly between door panels using shoulder and upper arm, applying upper body force. Do not push between the two doors, but between the door panels.

To test or demonstrate Emergency Exit Safety Doors, first press EMERGENCY STOP pushbutton (located under control) or EMERGENCY STOP cables (inside wash chamber) to turn power OFF. If power is still on while adjusting or servicing doors, the photoelectric sensor will detect the movement of the door panels and doors will open automatically.

WARNING – PERSONAL INJURY HAZARD:

If doors are still slightly open (less than 2 inches [5 cm]) when power is restored after a power failure, control will apply pressure to complete closing. Lock building electrical supply disconnect switch in OFF position and close unit air supply when opening doors after a power failure.

Keep hands/fingers away from closing doors to prevent crushing between the two doors.

Never perform cleaning of wash chamber until full cycle has been completed. If cycle has not been completed, contaminated debris or water may remain in the bottom of the wash chamber

When doors are closing, a pinch point is created at the hinges. Keep fingers away from door hinges to prevent pinching.

(See next page for additional Safety Precautions)

Safety Precautions and Symbols Operator Manual 920017-148

1-1

WARNING – ELECTRICAL SHOCK AND/OR BURN HAZARD:

Disconnect all utilities to washer before servicing. Do not service washer unless all utilities have been properly locked out. Always follow local occupational health and safety regulations, as well as electric and plumbing codes.

WARNING – BURN HAZARD:

After pressing STOP/RESET touch pad, wait until water flow stops before opening doors. Hot water/steam may be sprayed through door opening if doors are opened too soon.

Except for emergency, do not open door when cycle is in progress. In an emergency, first stop cycle by pressing the EMERGENCY STOP pushbutton and wait for water flow to stop. Wear appropriate Personal Protective Equipment (PPE) whenever reaching into or entering wash chamber.

Inner surfaces of washer are very hot after cycle completion. Operator should wear appropriate Personal Protective Equipment (PPE) and avoid all contact with inner walls when entering chamber to unload washer.

WARNING – SLIPPING HAZARD:

To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

WARNING – CHEMICAL BURN AND/OR EYE INJURY HAZARD:

Always use non-foaming chemical for effective cleaning and proper pump and water level control operation. Follow manufacturer's recommendations for amount of chemical to be used.

Detergents are caustic and can cause adverse effects to exposed tissues. Do not get in eyes, on skin or attempt to swallow.

• Read and follow the precautions and instructions on the detergent label and in the Material Safety Data Sheet (MSDS) prior to handling detergent containers, or servicing the detergent injection pumps and lines.

• Wear appropriate Personal Protective Equipment (PPE) whenever handling chemicals or servicing chemical injection pumps and lines.

Wear appropriate Personal Protective Equipment (PPE) when using a descaling product. Avoid contact with eyes or skin. If spilled or splashed, flush with water for 15 minutes. If swallowed, DO NOT induce vomiting. Administer an alkali with plenty of water. Seek medical attention immediately.

CAUTION – POSSIBLE EQUIPMENT DAMAGE:

Always leave plenty of space between load and doors. Leaning load against doors will damage doors and also prevent them from opening or closing.

Always use a silicone lubricant to lubricate squeeze tubes. Petroleum-based lubricants, such as Vaseline or grease, will cause squeeze tubes to melt.

Avoid product damage. Always select a cycle appropriate for the items being processed.

Before operating the unit, always position manifolded Bottle Washing Cart and/or Central Header Manifold over central water inlet connector. If manifolded accessory is not positioned correctly, damage may result and unit will be unable to effectively wash load.

(See next page for additional Safety Precautions)

1-2

920017-148 Operator Manual Safety Precautions and Symbols

CAUTION – POSSIBLE EQUIPMENT DAMAGE (Cont'd):

Do not process load using Central Header Manifold or Bottle Washing Cart in a chamber where Automatic Floor Tilting option is activated. If Automatic Floor Tilting is used, manifolded water inlet and washer will be damaged.

Keep away from doors to prevent load detection sensor from stopping doors from closing.

Remove all cellulose-type bedding from cages and pans before processing. Cellulose bedding can clog filters and piping.

Use non-abrasive cleaners when cleaning unit. Follow directions on containers and rub in a back-and-forth motion, in same direction as surface grain. Abrasive cleaners will damage stainless steel. Cleaners rubbed in a circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel. Do not use these cleaners on painted surfaces.

When choosing a chemical, select one with a low chloride content. Chloride is harmful to stainless steel and will deteriorate washer.

Safety Precautions and Symbols Operator Manual 920017-148

1-3

1.1 Symbols on Unit

Symbol Definition

Transfer of Heat, Hot Surface.

Protective Earth (Ground).

Warning! Risk of Electrical Shock.

Warning. Refer to Manual for Further Instructions.

Warning! Do Not Step Here.

Fork Lift: Place Forks of The Fork Lift Here.

Safety Exit: Push Here in Case of an Emergency.

Rotation: Direction of the Rotating Device.

Load Delimitation: Do Not Place Load Over These Marks.

Factory Adjustment: Do Not Adjust.

² Unlock and Energize Unit.

± Lock and De-Energize Unit.

Initialize/Reset Unit.

1-4

920017-148 Operator Manual Safety Precautions and Symbols

1.2 Symbols on Nameplate

Symbol Definition

MODEL Model Number of the Unit.

S/N Serial Number of the Unit.

kVA Kilovolt-Ampere.

V__~ Volt, Number of Phase (3 or 1 [blank]),

Alternate Current.

A Ampere.

YEAR Year of Manufacture of the Unit.

Hz Hertz – Frequency of the Unit.

WIRE Number of Wires in the Electrical Cable

(Ground Not Included).

Safety Precautions and Symbols Operator Manual 920017-148

1-5

INSTALLATION VERIFICATION

2.1 Technical

Specifications

2.1.1 Voltage and Amperage

IMPORTANT: A listing of the and servicing this equipment can be found in Section 1 of this manual. Do not operate or service the equipment until you have become familiar with this information.

These specifications are intended to describe the technical information given on the nameplate of your washer and to state other relevant information. Check Equipment Drawing or Identification nameplate, located on frame of mobile mechanical core, below main electrical box, for proper voltage and amperage.

This unit operates on:

• 380/400/415 V~, 3-phase, 50 Hz

• 480 V~, 3-phase, 60 Hz.

• 208 V~, 3-phase, 60 Hz (with the optional transformer).

A protective ground conductor is required (Class 1 Equipment). Installation Category is Overvoltage II.

Refer to

Uncrating/Installation Manual

Safety Precautions

(P920017-147) for proper connection.

to be observed when operating

2.1.2 Noise Level

2.1.3 Permissible

Environmental Conditions

IMPORTANT: Customer responsible for compliance with applicable codes and regulations.

The maximum currents and power consumptions, for units with or without drying, are:

kW A

• 380/400/415 V 18,6 26

• 480 V 28,3 34

Equivalent Sound Pressure Level at work station (measured 3 ft. [1 m] away from equipment and at 5 ft [1.6 m] from ground): 76.6 dB (A) for a freestanding unit with side panels (Results determined according to

Acoustics Determination of Sound Power Levels of Noise Sources Survey Method

This washer is designed to give optimal results in an environment where maximum relative humidity is less than 85% and maximum operating temperature is 104°F (40°C).

ISO-3746: 1979 Standard:

2-1

Installation Verification Operator Manual 920017-148

2.2 Installation Checklist

An Equipment Drawing, showing all utility and space requirements, was sent to you after the order for this equipment was received. The clearance space, specified on Equipment Drawing (P920502-212), is necessary for proper installation, operation, and maintenance. (P920017-147) were provided with the washer. If any of these documents are missing or misplaced, contact STERIS giving the serial, equipment, and model numbers of the unit. Replacement copies will be sent to you promptly.

Uncrating/Installation Instructions

After installing the washer according to the

tions

(P920017-147), complete the following checklist to assure complete and correct installation, or contact STERIS to schedule a technician to test your installation and demonstrate proper equipment operation.

❑ Shutoff valves (not provided by STERIS), for maintenance purposes and

capable of being locked in OFF position only, are installed on steam, air, and water lines and are in compliance with local occupational health and safety regulations, as well as plumbing codes.

❑ Disconnect switches (not provided by STERIS), for maintenance purposes

and capable of being locked in OFF position only, are installed on electrical supply lines near the unit and are in compliance with local occupational health and safety regulations, as well as electric codes. Disconnect switches must bear the identification of the equipment to which they are connected.

Uncrating and Installation Instruc-

NOTE: If unit is installed next to other equipment, shutoff valves and disconnect switches should be located so that service can be shut off to one piece of equipment at a time.

❑ Washer positioned as shown on Equipment Drawing and with required

clearance space and in relation to building supply lines.

❑ Washer and two mechanical cores are level. Use shims or Leveling Legs (if

accessory is present) if necessary.

❑ If Drain Discharge Cooldown System or pH Neutralizing System option is

present, building cold water line supplies water to unit as specified on Equipment Drawing.

❑ Building hot water line supplies water to unit as specified on Equipment

Drawing.

❑ Building steam line provides steam to unit as specified on Equipment

Drawing.

❑ Building condensate return line is connected to washer as specified on

Equipment Drawing.

❑ Building air line supplies air to unit as specified on Equipment Drawing.

❑ Building waste line is connected to washer as specified on Equipment

Drawing.

❑ Building ventilation system is connected to washer as specified on Equip-

ment Drawing.

❑ Electrical supply for unit is as specified on Equipment Drawing.

❑ Piping connections between washer, main mechanical core, and secondary

mechanical core are as specified in Section 3 of

Instructions

(P920017-147).

Uncrating/Installation

2-2

920017-148 Operator Manual Installation Verification

❑ Electrical connections between washer, main mechanical core, and second-

ary mechanical core are as specified in Section 3 of

Instructions

(P920017-147).

Uncrating/Installation

❑ Air line connections between washer, main mechanical core, and secondary

mechanical core are as specified in Section 3 of

Instructions

(P920017-147).

Uncrating/Installation

❑ If Drying System option is present, drying connections between washer, main

mechanical core, and secondary mechanical core are as specified in Section 3 of

Uncrating/Installation Instructions

(P920017-147).

❑ If Floor Ramp accessory is present, floor ramp is correctly attached to washer

as specified in Section 3 of

Uncrating/Installation Instructions

(P920017-147).

❑ If Service Side Access Panels accessory is present, service side access

panels are correctly attached to washer as specified in Section 3 of

Installation Instructions

(P920017-147).

Uncrating/

❑ Floor surrounding unit has nonslip surface.

IMPORTANT: After a few weeks of operation, inspect units for leaks. Retighten all clamps and connections.

2-3

Installation Verification Operator Manual 920017-148

2.3 Chemical Additives

Specifications

2.3.1 General

The selection of chemical additives is open for customer preference. However, in order to achieve optimal performance, the selected chemical additives must meet as a minimum, the following specifications:

Product Use Dilution pH Range Other Applicable

Description Range oz/gal at Use Dilution Requirements

(mL/L)

Alkaline 1/4 - 4 9.0 - 12.0 Liquid, non foaming, and viscosity below 200 ccsu. Chemicals (2 - 32)

Acidic 1/4 - 4 3.0 - 6.0 Liquid, non foaming, free rinsing, and viscosity Chemicals (2 - 32) below 200 ccsu.

Descalers 1/2 - 2 < 2.5 Liquid, non foaming, phosphoric acid-based, and

(4 - 16) viscosity below 200 ccsu.

NOTE: When choosing and using detergents, note the following:

1) Follow chemical label recommendations for concentration of chemical to use.

2) Follow chemical manufacturer's recommendations to determine the temperature of the WASH treatment.

3) Follow chemical manufacturer's recommendations for the amount of chemical used according to water hardness.

2.3.2 Recommended Chemical Additives

WARNING – CHEMICAL BURN AND/OR EYE INJURY HAZARD: Always use nonfoaming chemical for effective cleaning and proper pump and water level control operation. Follow manufacturer's recommendations for amount of chemical to be used.

2-4

920017-148 Operator Manual Installation Verification

To achieve maximum cleaning efficiency, select chemical appropriate to soil type being processed. STERIS recommends the following chemicals:

• Cage-Klenz® 100 Alkaline Cage Wash Detergent – (Alkaline) formulated to

remove urine, scale, animal fats, oils, and other organic soils from cage materials.

• Cage-Klenz® 200 Acid-Based Wash Detergent – (Acidic) formulated to

remove urine, scale, animal fats, oils, and other organic soils from cage materials.

• LIQUID DESCALER LIQUID SCALE REMOVER – for removing scale and other hard water deposits. For use in animal care centers.

NOTE: Certain products may not be available in your area. Contact STERIS for availability of these products and for ordering information.

IMPORTANT: STERIS does not promote, recommend, or endorse the use of any other type of chemical additives in the processing of articles in the Basil® 9502 Cage and Rack Washer, such as drying agents, strong alkaline detergents (pH>12), alcohol rinses, and liquid germicides including hypochloric acid (bleach).

COMPONENT IDENTIFICATION

3.1 General

Exhaust

Fan

IMPORTANT: A listing of the

Safety Precautions

to be observed when operating and servicing this equipment can be found in Section 1 of this manual. Do not operate or service the equipment until you have become familiar with this information.

Become familiar with the location and function of all major components and controls, as well as their function before operating this unit (see Figure 3-1).

Damper

UNLOAD SIDE

Drying Option

Indicator

Lights

Printer

Control

Panel

Side

Tanks

Secondary

Electrical

Box

Vertical Self-

Cleaning

Filter

Cool Down

Tank

Identification

Nameplate

SECONDARY

MECHANICAL

CORE

Flowmeters

Main Electrical Box

MAIN MECHANICAL CORE

(Always on left when facing

service side)

Ref: # 920-501-294

LOAD SIDE

EMERGENCY

STOP

Pushbutton

Lock /

Unlock/Init

Switch

Electrical

Supply Box

Figure 3-1. Basil® 9502 Cage and Rack Washer (Typical)

3-1

Component Identification Operator Manual 920017-148

3.2 Control Location

Become familiar with all control locations and functions before operating the unit (see Figures 3-1 and 3-2).

3.2.1 LOCK/UNLOCK/INIT Key Switch

3.2.2 POWER-OFF/ STANDBY Switch

LOCK/UNLOCK/INIT key switch is located on both control panel doors and includes three positions :

± • LOCK – To lock washer for maintenance purposes, use key to turn

selector switch to the left. Positioning selector switch to LOCK position places the washer in locked mode. The operator cannot start a new cycle or enter into the Service mode.

² • UNLOCK

washer. Positioning switch to UNLOCK enables the washer to function normally.

••

• INITIALIZATION

•• normal operation after Emergency Stop Cables or Emergency Stop Button were activated, after a power up, or a power failure.

NOTE : Selector returns automatically from reset to UNLOCK position when key is released.

The POWER-OFF/STANDBY switch, located behind the printer door, includes two settings which direct operation of the control (see Figure 3-1 and 3-2):

POWER

– Use key to turn selector switch to central position to unlock

– Use key to turn selector to the right to reset washer

• POWER – Press top portion of POWER-OFF/STANDBY switch to initialize control and place control in Ready Mode.

POWER-

OFF/

STANDBY

Switch

PRINT/PRINT

VALUES

Switch

Printer

Display

Screen

Figure 3-2. Load End

Control Panel and Printer

OFF

• OFF/STANDBY – Press bottom portion of POWER-OFF/ STANDBY switch to initiate Shutdown Cycle and place

STANDBY

control in Standby Mode.

NOTE: Control should be placed in Standby Mode for last cycle of the day and when washer is not in use for an extended period of time.

IMPORTANT: POWER-OFF/STANDBY switch does not turn off electrical power to the unit.

3-2

920017-148 Operator Manual Component Identification

3.3 Load-Side

(Main) Control Panel

The Basil 9502 Cage and Rack Washer is equipped with a fully-programmable microprocessor control system capable of storing up to 12 cycles for processing a wide variety of loads. The control system monitors and automatically controls all cycle operations and functions.

The main control panel is used to direct all washer functions. It can be placed on either the load side or the unload side (see Figures 3-1 and 3-3). The operator may select and review cycles and treatments, start, stop, or reset cycle operation, and monitor cycle performance and washer status from the control panel.

3.3.1 Display Screen

3.3.2 Touch Pads

CYCLE

SELECT

CYCLE

REVIEW

CYCLE

CYCLE START

The two-line, alphanumeric screen displays cycle program data on demand, cycle performance data and operator instructions. Display screen also indicates certain abnormal conditions that may occur during a cycle.

• Cycle Status Touch Pads:

CYCLE MENU Touch Pad – Press to view the cycle menus. Three cycle menus are available.

SELECT CYCLE Touch Pad – Press to select one of the four cycles available from each cycle menu.

NOTE: When a displayed cycle or treatment value is selected, the corresponding word or digit flashes.

REVIEW CYCLE Touch Pad – Press to review treatments and values programmed for a selected cycle.

CYCLE/START – Press to start selected cycle.

STOP

RESET

STOP/RESET – Press once to stop cycle operation. Press a second time to abort cycle or to interrupt opening or closing of doors.

CYCLE STATUS

Display

Screen

CYCLE

CYCLE MENU

EXTEND

CYCLE

CHANGE VALUES

SELECT

CYCLE

ALARM REPLY

CURSOR

REVIEW

CYCLE

PROGRAM

DOOR OPEN

START

VALUE

STOP

RESET

DOOR

VALUES

Touch

Pads

SAVE

Figure 3-3. Control Panel

3-3

Component Identification Operator Manual 920017-148

• Manual Operation Touch Pads:

EXTEND

CYCLE

ALARM

DOOR OPEN

DOOR

CHANGE VALUES

CURSOR

VALUE

EXTEND CYCLE Touch Pad – Available in Service Mode only.

ALARM REPLY Touch Pad – Press to stop intermittent alarm buzzer and

acknowledge the displayed alarm message.

DOOR OPEN Touch Pad – Press to automatically open door(s).

DOOR CLOSE Touch Pad – Press to automatically close door(s).

• Program Touch Pads:

CHANGE VALUES (CVTP) Touch Pad – Press to modify treatments from programmed cycles and to confirm selected values from programmed cycles.

CURSOR (left or right) Touch Pad- Press to move left or right on the display screen.

VALUE (up or down) Touch Pad – Press to move up or down on the display screen and, depending on selected item, press to either toggle between answer selections or to scroll through the alphabet, numbers 0 through 9, and symbols.

SAVE

VALUES

3.3.3 Printer

NOTE: Alphabet includes characters for an underline and a space ( ).

SAVE VALUES (SVTP) Touch Pad – Press to store all treatment values and cycle changes.

The printer, located on the right side of the load end, records all cycle data on 57 mm (2-1/4 inch) wide single-ply thermal paper. See Section 6,

Maintenance,

for paper changing and paper ordering information.

Routine

Printer Function Switch

The Printer Function Switch controls two printer functions, PRINT and PRINT VALUES:

• •

• PRINT

• •

– Pressing the top portion of the rocker switch

generates a complete printout of the current water tempera-

ture of sump, and air temperature in drying chamber.

• •

• PRINT VALUES

• •

– Pressing the bottom portion of the rocker

switch generates a complete printout of all cycle values,

VALUES

including all treatments values, of selected cycle (cycle flashing in Cycle Menu when PRINT VALUES was pressed) (see Figure 3-6).

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920017-148 Operator Manual Component Identification

Press the PRINT portion of the rocker switch to display print menu. Display shows:

ANALOG CONSUMP. CYCLE DUPLICATE

__ indicates flashing position

SELECT

CYCLE

CYCLE START

Press SELECT CYCLE touch pad to select a function and CYCLE/START touch pad to generate the selected printout.

• ANALOG

– Generates a printout of the actual in-line heat exchanger water temperature, current air temperature at the exhaust (Drying System option), current solution temperature in cooldown tank (Drain Discharge Cooldown with Guaranteed Cooldown System with Side Tank or pH Neutralizing System options), current water pressure and current solution pH in the cooldown tank (pH Neutralizing System option) (see Figure 3-4).

• CONSUMP – Generates a printout of the water and chemical consumption over a determined period of time. Report can be either in gallons or in liters (see Figure 3-5).

• CYCLE – Generates a complete printout of all programmed cycles and treatment values (see Figure 3-6).

• DUPLICATE – Generates a second printout of last cycle, with or without cycle validation according to the cycle configuration.

Typical Printouts

Figure 3-7 is an example of a typical cycle printout without cycle validation for Reliance 9502 Cage and Cart Washer. Figure 3-8 is an example of a printout with cycle validation.

• Power Up - When POWER-OFF/STANDBY switch is set to POWER, the generated printout lists time and date the control was turned on, model and unit number (see Figure 3-9).

CYCLE START

• Cycle Start – When CYCLE/START touch pad is pressed to begin selected cycle, the generated printout lists name of selected cycle, time and date cycle was started as well as cycle number and unit serial number.

• Cycle Performance – During a cycle, the generated printout indicates beginning and end of each treatment.

• End-of-cycle Performance Summary

– At the end of a cycle, the generated printout lists time the cycle was completed, total cycle processing time, and time the door was opened.

ALARM

• Alarm Printout

the type of alarm and time it occurred. Once the operator presses ALARM REPLY touch pad, the generated printout lists the time the alarm was

– When an alarm condition occurs, the generated printout lists

acknowledged (see Figure 3-10).

NOTE : Refer to Section 7, Troubleshooting, for listing of possible alarm conditions.

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Component Identification Operator Manual 920017-148

LOAD BST = 88.1F UNLOAD BST = 89.2F DRYING = 80.1F COOL DOWN = 78.2F

Figure 3-4. Typical Printout

if ANALOG is Selected

========================= = CYCLE PROGRAM REVIEW = = CYCLE - RABBITS = ========================= REVIEW TIME 9:28:23A REVIEW DATE 0/02/05 UNIT NUMBER 3633900006 CYCLEAUTHORIZED: YES

========================

CYCLE - RODENTS

========================

CYCLE START 4:45:04P

CYCLE DATE 99/09/24 CYCLE NUMBER 000000003 UNIT NUMBER 3600000000

=========================

CONSUMPTION

REPORT 8:16:26P 99/09/23 UNIT S/N 36XXXXXXXX ========================= CYCLE CNT= 00000002 WATER: 1197 gal LAST RESET: 0/00/00 ALKALINE: 0.625 gal LAST RESET: 0/00/00 ACIDIC: 0.000 gal LAST RESET: 0/00/00

Figure 3-5. Typical Printout

if CONSUMP is Selected

PRE-WASH

DURATION = 00:20

FINAL R.

DURATION = 08:00 TEMP. = 185.0F

EXHAUST

DURATION = 01:00 DRYING DURATION = 05:00

TEMP. = 180.0 F ALKALINE REFRESH 15% ACID REFRESH 15% LOAD FLOOR TILT= YES UNLOAD FLOOR TILT = YES LOAD MANIFOLD = NO UNLOAD MANIFOLD = NO

Figure 3-6. Typical Printout

if CYCLE is Selected

TREATMENT TIME

------------------------

PRE-WASH 4:45:27 PM

4:46:19 PM WASH 1 4:46:19 PM WATER TEMP. = 99.6 F

4:50:18 PM FINAL R. 4:50:18 PM WATER TEMP. = 107.9 F

5:00:05 PM EXHAUST 5:00:05 PM

5:01:07 PM

DRYING 5:01:07 PM

5:16:08 PM COMPLETED 5:16:08 PM TOTAL CYCLE = 0:31:04 ========================

= READY TO UNLOAD =

========================

Figure 3-7. Typical Cycle

Printout, Without Cycle

Validation

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920017-148 Operator Manual Component Identification

* CONTROL ON 6:41:57P

99/09/24

*****************************

STERIS

BASIL 9502 S/N 36XXXXXXXX ***************************** ========================

CYCLE - RODENTS ======================== CYCLE START 6:41:57 P CYCLE DATE 99/09/24 CYCLE NUMBER 000000003 UNIT NUMBER 3600000000

TREATMENT TIME

--------------------------------------PRE-WASH 6:43:51 PM

DURATION = 00:20

6:45:52 PM

WASH 1 6:45:52 PM

DURATION = 02:00

TEMP. = 130.0 F

CHEMICAL = ALKALINE

RATE = 1 oz/gal

6:51:31 PM

FINAL R. 6:51:31 PM

DURATION = 03:00

TEMP. = 185.0 F

7:00:17 PM

EXHAUST 7:00:17 PM

DURATION = 01:00

7:01:19 PM

DRYING 7:01:19 PM

DURATION = 15:00

TEMP. = 180.0F

7:16:20 PM

COMPLETED 7:16:20 PM

TOTAL CYCLE = 0:34:25

Power Up

Cycle Start

Cycle

Performance

* CONTROL ON 8:20:05 P

99/09/23

******************************

BASIL 9502

S/N 36XXXXXXXX

*****************************

Figure 3-9. Typical

POWER UP Printout

======================== = CYCLE — RODENTS = ======================== CYCLE START 8:22:41P CYCLE DATE 99/09/23 CYCLE NUMBER 00000001 UNIT NUMBER 3600000000

TREATMENT TIME

------------------------------------PRE-WASH 8:23:05 PM * STOP PRESSED 8:23:40 P * ALARM: ALKALINE INJ NOT REACHED 8:23:45P 99/09/23

-----------------------* ALARM ACKNOWLEDGED AT 8:23:50P * ABORT 8:23:57P

------------------------

PUMP PRESSURE SET POINTS LOW = 70 PSIG HIGH = 140 PSIG ======================== = READY TO UNLOAD = ========================

End-of-Cycle

Performance

Summary

Figure 3-10. Typical Alarm

Printout

Figure 3-8. Typical Cycle

Printout, with Cycle

Validation

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Component Identification Operator Manual 920017-148

3.4 Unload-Side

(Remote) Control

Panel

3.5 Emergency

Safety Features

An additional control panel is installed on the unload end of the washer (see Figure 3-11). The unload side control panel features the same touch pads and display screen as the load end control panel (see Figure 3-3).

All washer functions except POWER-OFF/STANDBY and PRINT/PRINT VALUES can be directed from the unload end control panel, and the display screen concurrently shows the same message as displayed on the operating end control panel. There is no printer on the unload end control panel.

See Figure 3-11.

3.5.1 Photoelectric Sensors

Photoelectric

Sensor

Photoelectric sensors, located under Upper Service Panel, are installed to detect obstructions when doors are closing. Doors will automatically depressurize and stop if any obstruction is detected by the photoelectric sensors.

EMERGENCY STOP

Cable

Interior Light

Push here

Unload-Side (Remote)

Control Panel

Pushuttons

LOCK/UNLOCK/INIT

Switch

REF: # 920-501-293

Emergency Exit

Safety Doors

EMERGENCY STOP

Load-Side (Main)

Control Panel

Figure 3-11. Emergency Safety Features

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920017-148 Operator Manual Component Identification

3.5.2 Emergency Exit Safety Doors

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

• To open doors from inside wash chamber, pull EMERGENCY STOP cables. Washer operation will automatically stop. Then, push firmly between door panels using shoulder and upper arm, applying upper body force. Do not push between the two doors, but between the door panels.

• To test or demonstrate Emergency Exit Safety Doors, first press EMERGENCY STOP pushbutton (located under control) or EMERGENCY STOP cables (inside wash chamber) to turn power OFF. If power is still on while adjusting or servicing doors, the photoelectric sensor will detect the movement of the door panels and doors will open automatically.

Door panels can be pushed out in case of an emergency, offering four emergency exit points (see Figure 3-11).

3.5.3 EMERGENCY STOP Cables

3.5.4 EMERGENCY STOP

Pushbuttons

Four EMERGENCY STOP cables, located on each side of wash chamber, instantly stop washer operation when pressed (see Figure 3-11).

Two EMERGENCY STOP pushbuttons located under each control panel, instantly stop washer operation when pressed.

NOTE: EMERGENCY STOP pushbuttons will cut off electrical power to control only and completely depressurize unit.

3.5.5 Interior Light

3.5.6 Safety Delay

Component Identification Operator Manual 920017-148

Interior light flashes once prior to cycle start, warning the operator that a cycle is about to begin.

An adjustable Safety Delay (15 to 60 seconds), during which the washer will sound an alarm signal, has been provided to warn operator to leave the wash chamber before the cycle starts. Safety Delay is adjustable in Service Mode (see Section 4 of 15 seconds.

Maintenance Manual

[P764330-842]). Default Safety Delay is

3-9

3.5.7 LOCK/UNLOCK/INIT Key Switch

Includes three settings. Positioning switch to LOCK places washer in locked mode for maintenance purposes. When switch is in LOCK position, the operator cannot start a cycle or enter into the Service mode.

1. When key is turned to LOCK position, display shows:

WASHER LOCK

... and printer records:

WASHER LOCK HH:MM:SS YY/MM/DD

2. As an additional safety measure, key should be removed from switch and kept by the operator until ready to unlock the washer.

3. To unlock washer, insert key in LOCK/UNLOCK/INIT switch and turn to UNLOCK position to resume normal operation.

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920017-148 Operator Manual Component Identification

OPERATING INSTRUCTIONS

4.1 Before

Operating Washer

IMPORTANT: A listing of the and servicing this equipment can be found in Section 1 of this manual. Do not operate or service the equipment until you have become familiar with this information.

1. Verify building electrical supply disconnect switch (circuit breaker) is positioned to ON. Verify unit supply valves are open.

2. Verify EMERGENCY STOP pushbuttons are pulled out on Load and Unload sides of washer.

3. Verify wash chamber is empty and all material has been removed.

4. Verify debris screen in bottom of sump is clean and properly installed.

5. Open printer door and verify sufficient amount of printer paper is available.

Safety Precautions

to be observed when operating

NOTE: A colored warning stripe is visible when paper roll is near the end. See Section 6.6, Printer Paper Roll Replacement, if paper roll needs to be replaced.

6. Put POWER-OFF/STANDBY switch to POWER position. Display shows:

* STERIS * * BASIL 9502 *

... and printer records:

* CONTROL ON HH:MM:SSX

YY/MM/DD

Current Time Current Date

*********************************

Unit Serial

Number

7. Side tanks fill with water (if not already full). Display screen automatically advances to the first Cycle Menu of factory-set cycles. Display shows:

***** BASIL 9502 ********** **** S/N 3600000000 **** *********************************

RODENTS BOTTLES RABBITS PRIMATES

___indicates flashing position.

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Operating Instructions Operator Manual 920017-148

4.2 Priming Procedure

WARNING – CHEMICAL BURN AND/OR EYE INJURY

HAZARD:

• Always use non-foaming chemical for effective cleaning and proper pump and water level control operation. Follow manufacturer's recommendations for amount of chemical to be used.

• Detergents are caustic and can cause adverse effects to exposed tissues. Do not get in eyes, on skin or attempt to swallow. Read and follow the precautions and instructions on the detergent label and in the Material Safety Data Sheet (MSDS) prior to handling detergent containers, or servicing the detergent injection pumps and lines. Wear appropriate personal protective equipment (PPE) whenever handling chemicals or servicing chemical injection pumps and lines.

The system is self-priming and requires no specific operation. At the beginning of the cycle, display shows for example:

PRIMATES STARTING PRIMING

If chemical flowmeters detect no detergent is being injected, an alarm buzzer sounds and display shows:

ALARM: (CHEM NAME) INJ NOT REACHED

See Section 6.4, replace chemical containers.

To achieve maximum cleaning efficiency, select chemical appropriate to soil type being processed. See Section 2.3,

Chemical Container Replacement

Chemical Additives Specifications

, for procedure on how to

CAUTION – POSSIBLE EQUIPMENT DAMAGE: When choosing a chemical, select one with a low chloride content. Chloride is harmful to stainless steel and will deteriorate washer.

4-2

920017-148 Operator Manual Operating Instructions

4.3 Doors

Inward sliding doors provide access to the wash chamber. Door movement is power controlled. When a load is placed in front of the doors, a photoelectric sensor will detect the load and doors will automatically open when washer is ready.

NOTE: The Photoelectric Sensor may be disabled in Service Mode. Refer to Section 4 of Maintenance Manual (P764330-842).

4.3.1 Door Operation

DOOR OPEN

DOOR

STOP

RESET

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: To open doors from inside wash chamber, pull EMERGENCY STOP cables. Washer operation will automatically stop. Then, push firmly between door panels using shoulder and upper arm, applying upper body force. Do not push between the two doors but between the door panels.

Power doors are controlled by touch pads located on the control panel (see Figures 4-1 and 3-3).

• Press DOOR OPEN touch pad to automatically open doors or place load under photoelectric sensor beam. Load must remain under photoelectric sensor beam for at least three seconds before doors will open.

• Press

DOOR CLOSE touch pad to automatically close doors. Doors will not

close if any obstruction is detected in front of washer or in doorway.

• Press STOP/RESET

touch pad to interrupt opening or closing of doors.

IMPORTANT: Keep chamber doors closed between cycles and when washer is not in use.

WARNING – PERSONAL INJURY HAZARD:

• Keep hands/fingers away from closing doors to prevent crushing between the two doors.

• When doors are closing, a pinch point is created at the hinges. Keep fingers away from door hinges to prevent pinching.

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Keep away from doors to prevent load detection sensor from stopping doors from closing.

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Operating Instructions Operator Manual 920017-148

4.3.2 Interlock Feature

A door interlock feature prevents cross contamination by allowing only one door to be opened at a time. Doors can be opened one at a time when green light is on.

Load end control will energize load end doors only. Unload end control will energize unload end doors only.

NOTE: It is possible to bypass the interlock system in Service Mode (see Section 4 of Maintenance Manual P764330-842), if opening of both doors at the same time is more practical for operator.

DOOR OPEN

DOOR

4.3.3 Opening Doors

during a Power Failure

WARNING – PERSONAL INJURY HAZARD: If doors are still slightly open (less than 2 inches [5 cm]) when power is restored after a power failure, control will apply pressure to complete closing. Lock building electrical supply disconnect switch in OFF position and close unit air supply when opening doors after a power failure.

NOTE: If operator chooses to deactivate interlock feature, pressing DOOR CLOSE or DOOR OPEN touch pads on either side of washer will automatically

open or close doors on both the load and unload side.

1. Lock building electrical supply disconnect switch on OFF position and close unit air supply valve before opening doors manually. If not, when the power returns, doors could close automatically.

2. Wearing gloves, slide fingers between doors and slowly push the doors apart.

NOTE: If operator is inside wash chamber during a power failure, it is possible to exit through the Emergency Exit Safety Doors or by opening the doors manually.

4-4

920017-148 Operator Manual Operating Instructions

4.4 Accessories

To properly clean items and to avoid personal injuries, always follow the loading guidelines. Always use a rack designed to handle the appropriate type of items to be processed.

4.4.1 General

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Remove all cellulose-type bedding from cages and pans before processing. Cellulose bedding can clog filters and piping.

1. Use specific accessories designed to handle cages, bottles, pans, floor grids, and cage doors:

IMPORTANT: Remove as much debris as possible from cages and pans before loading accessories

••

• Bottle Washing Cart

••

Requires Manifolded Coupling System (option).

••

• Pan Cart – Used to wash pans, floor gratings, cage doors, etc.

••

• Central Spray Header Manifold – Used to clean and sanitize up to

••

200 standard mouse cages per load.

••

• Rodent Cage Rack – Used to hold up to 92 mouse cages or 32 rat cages,

••

or shoe boxes, covers, and feeder tops.

2. Use baskets for handling and cleaning various size bottles. The lightweight basket design provides easy handling and simplifies transport and washing of bottles.

••

• 5 x 5 Bottle Basket, 16 oz (454 mL) bottles – Used to wash 25 bottles

••

(16 oz [454 ml]).

••

• 4 x 6 Bottle Basket, 16 oz (454 mL) bottles – Used to wash 24 bottles

••

(16 oz [454 ml]).

••

• 5 x 5 Bottle Basket, 8 oz (236 mL) bottles – Used to wash 25 short

••

4" (10 cm) bottles.

– Used for processing up to six bottle baskets.

4.4.2 How to Load

Accessories Into Wash

Chamber

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Always leave plenty of space between load and doors. Leaning load against doors will damage doors and also prevent them from opening or closing.

••

• 4 x 6 Bottle Basket, 8 oz (236 mL) bottles – Used to wash 24 tall

••

5-1/2" (14 cm) bottles.

3. Assure all items to be treated are correctly positioned on accessory and no items stick out or hang out of the rack.

Washer chamber is composed of two sections. The section closer to the load side, is called the "load chamber". The section closer to the unload side is called the "unload chamber".

The accessories must be installed correctly in the corresponding sections of the chamber, especially accessories that need to be connected to the manifold coupling system or used with the floor tilt (see Figure 4-1).

1. Place the correctly loaded accessory cart in front of unit, on the load side under photoelectric sensor beam. Load must not touch doors, inside or outside wash chamber.

NOTE: Photoelectric sensor located above doors, under upper front access panel, must be able to detect cart. Assure cart is positioned under photoelectric sensor beam.

4-5

Operating Instructions Operator Manual 920017-148

Left Configuration

Load Chamber

Printer

Control Panel

Unload Chamber

Unload Side

Load Side

Right Configuration

Unload Side

Unload Chamber

Load Side

Load Chamber

Printer

Control Panel

REF:# 920-501-297

Figure 4-1. Washer Configurations

4-6

920017-148 Operator Manual Operating Instructions

2. Wait for chamber doors to open and push loaded accessory cart into wash chamber.

-- or --

DOOR OPEN

4.4.3 How to Load

Central Header Manifold

with Rodent Cage Racks

(Accessory)

CAUTION – POSSIBLE EQUIPMENT DAMAGE:

• Always position manifolded Bottle Washing Cart and/or Central Header Manifold over central water inlet connector. If manifolded accessory is not positioned correctly, damage may result and unit will be unable to effectively wash load.

If photoelectric sensor is disabled, press DOOR OPEN touch pad to open

door and push cart into wash chamber. For procedure on how to disable photoelectric sensor in Service Mode, see Section 4 in

Maintenance Manual

(P764330-842).

IMPORTANT: If the Central Header Manifold is used, assure Floor Tilting option IS NOT ACTIVATED in the wash chamber where it is positioned (see Section 5,

Cycle and Control Value Programming

1. When doors are open, enter wash chamber and roll Central Spray Header Manifold and Support (see Figure 4-2) along central rails until top of header is aligned with roof locking support.

2. Unlock safety locking pin retaining Central Header Manifold to support.

3. Align manifold at the bottom of the accessory with the water inlet connector at the bottom of the wash chamber.

4. Push up locking handle towards roof locking support and turn clockwise to secure header into position.

5. Roll Support out from wash chamber.

6. Roll Rodent Cage Racks (see Figure 4-3) along Central Spray Header Manifold inside wash chamber.

• Do not process load using Central Header Manifold or Bottle Washing Cart in a chamber where Automatic Floor Tilting option is activated. If Automatic Floor Tilting is used, manifolded water inlet and washer will be damaged.

4-7

Operating Instructions Operator Manual 920017-148

Locking

Handle

Safety

Locking Pin

Central Header

Manifold

Figure 4-2. Central Header Manifold and Support

Support

Figure 4-3. Rodent Cage Rack

4-8

920017-148 Operator Manual Operating Instructions

4.4.4 How to Load

Bottle Washing Cart or

Universal Cage and Pan

Wash Cart (Accessory)

CAUTION – POSSIBLE EQUIPMENT DAMAGE:

IMPORTANT: If the manifolded Bottle Washing Cart is used, assure Floor Tilting

option IS NOT ACTIVATED in the wash chamber where it is positioned (see Section 5,

1. When doors are open, roll correctly loaded Bottle Washing Cart (see

2. Push until wheels are positioned between stoppers on rails.

3. Assure water inlet connector at bottom of wash chamber is aligned with

Cycle and Control Value Programming

Figure 4-4) or Universal Cage and Pan Wash Cart (see Figure 4-5) along guiding rails.

manifold on bottle washing cart.

Figure 4-4. Bottle Washing Cart

Figure 4-5. Universal Cage and Pan

Wash Cart

4-9

Operating Instructions Operator Manual 920017-148

4.5 Typical Cycle

Operation

The Basil® 9502 Cage and Rack Washer is pre-programmed at factory with four processing cycles and two maintenance cycles, and is capable of retaining up to six additional cycles (see Table 5-1). Each cycle can be customized to include up to seven different treatments. For instructions on programming, refer to Section 5,

Cycle and Control Value Programming

The following cycle description is based on the pre-programmed PRIMATES cycle. See Table 4-1 for default treatment values of the PRIMATES cycle.

NOTE: Note the following regarding the typical cycle:

STOP

RESET

CYCLE START

DOOR

CYCLE

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Avoid product damage. Always select a cycle appropriate for the items being processed.

1) Washer operation can be interrupted at any time by pressing STOP/RESET touch pad. To resume cycle, press CYCLE/START touch pad. To abort cycle, press STOP/RESET touch pad a second time.

2) After washer operation has been interrupted, a 60-second delay will prevent doors from opening before it is safe to do so. Operator must wait until the end of the delay before opening doors.

3) If unit fails or if any abnormal condition occurs during a cycle, see Section 7, Troubleshooting, to identify the possible cause and corrective action.

1. Once washer is properly loaded, press DOOR CLOSE touch pad to close doors. The first Factory-set Cycle Menu appears on the screen. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

___ indicates flashing position

NOTE: To access one of the other two cycle menus, press CYCLE MENU touch pad.

SELECT

CYCLE

CYCLE START

2. Press SELECT CYCLE touch pad to select PRIMATES cycle from the displayed menu.

3. When desired cycle is selected (cycle name is flashing on display screen), press

CYCLE/START touch pad. The name of the selected cycle appears on the screen and remains displayed during the safety delay. Display shows:

PRIMATES STARTING PRIMING

... then:

Name of

Cycle Started

Safety Delay

Countdown

PRIMATES STARTING MM:SS

4-10

920017-148 Operator Manual Operating Instructions

Treatment Time Water/Air

Name (min:sec) Temp.

Pre-wash 00:20 N/A

Wash 1 06:00 130°F/54°C

Rinse 00:00 N/A

Wash 2* 06:00 160°F/71°C

Rinse 00:00 N/A

Final Rinse 02:00 185°F/71°C

Exhaust 01:00 N/A

Drying* 10:00 180°F/82°C

*Option

Table 4-1. Default Treatments

and Settings for PRIMATES

Cycle

4. After the safety delay has elapsed (15 seconds default, adjustable in Service Mode, see Section 4 in

Maintenance Manual

P764330-842), washer auto-

matically progresses through the following programmed treatments.

• PRE-WASH: Solution from Tank 2 is sprayed over load for 20 seconds

(factory set) and sent directly to drain (or to Drain Discharge Cooldown Tank if option is present). Pre-wash is non-recirculated.

• WASH 1: Load is washed with 130°F (54°C) heated solution from Tank 1

for 6 minutes (factory set).

• RINSE: Water from Tank 2 is sprayed over load and sent directly to drain

(or to Drain Discharge Cooldown Tank if option is present). Rinse is nonrecirculated.

• WASH 2 (Option): Load is washed with 160°F (71°C) heated solution from

Tank 3 (factory set) for 6 minutes (factory set).

• RINSE: Water from Tank 2 is sprayed over load and sent directly to drain

(or to Drain Discharge Cooldown Tank if option is present). Rinse is nonrecirculated.

NOTE: Not available in PRIMATES Cycle (factory set).

• FINAL RINSE: Load is rinsed with 185°F (85°C) heated water from Tank 2

for 2 minutes (factory set).

NOTE: RINSE phase timer will be started only when 185°F (85°C) is reached.

• VAPOR EXHAUST: Residual vapor is removed from chamber for 1 minute

(factory set).

• DRYING (Option): Load is dried at 180°F (82°C) (factory set) for 10 minutes

(factory set). Drying is non-recirculated.

5. The following is an example of the sequence of displays while a treatment is in progress:

PRIMATES WASH 1 FILLING

.. then:

PRIMATES WASH 1 INJECTING

Detergent Injection

Phase

.. then:

Name of Cycle

Started

Phase in

Progress

PRIMATES WASH 1 CIRCULATE MM:SS*

Treatment in

Progress

Phase Countdown

NOTE: During Final Rinse treatment, countdown will start only when temperature set point is reached.

... alternating with:

PRIMATES WASH 1 SET POINT XXX.X F

Temperature Setpoint

4-11

Operating Instructions Operator Manual 920017-148

... alternating with:

DOOR OPEN

Current Temperature

in Load Chamber

PRIMATES WASH 1 XXX.X F XXX.X F

Current Temperature

in Unload Chamber

...then:

PRIMATES EXHAUST VAPOR REM MM:SS

...then, if Drying System option is present, display shows:

PRIMATES DRYING

MM:SS

When cycle treatments are completed, display shows:

PRIMATES COMPLETED

Beep sounds and display shows:

PLEASE OPEN DOOR AND REMOVE THE LOAD

6. Open chamber door by pressing on DOOR OPEN

touch pad or by simply stepping in front of doors. Leave doors open and allow load to cool before removing accessory headers. Display screen returns to cycle menu. Display shows:

WARNING – BURN HAZARD: Inner surfaces of washer are very hot after cycle completion. Operator should wear appropriate personal protective equipment (PPE) and avoid all contact with inner walls when entering chamber.

WARNING – SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

RODENTS BOTTLES RABBITS PRIMATES

___ indicates flashing position

IMPORTANT

: :

: When cycle is completed, unload door must be opened and then

: :

closed before another cycle may be started.

4-12

920017-148 Operator Manual Operating Instructions

4.6 DRAIN Cycle

DRAIN cycle can be performed whenever necessary, after each cycle, between different load types, or at the end of a work session.

CHANGE VALUES

CYCLE

SELECT

CYCLE

CYCLE START

SAVE

VALUES

1. Press

CYCLE MENU

touch pad to scroll to appropriate cycle menu. Display

shows:

CYCLE 9 CYCLE 10 DRAIN DESCALER

___ indicates flashing position

2. Press

SELECT CYCLE

touch pad to select DRAIN Cycle. Display shows:

CYCLE 9 CYCLE 10 DRAIN DESCALER

___ indicates flashing position

3. Press CYCLE/START

touch pad to confirm. Display shows:

PURGE TRAVELERS? CVTP=YES SVTP=NO

NOTE: Purging travelers will also purge Rinse Tank (Tank 2).

4. Press CHANGE VALUES

touch pad to purge travelers or press

VALUES touch pad to skip to the next question. Display shows:

DRAIN ALL TANKS? CVTP=YES SVTP=NO

SAVE

CHANGE VALUES

CHANGE

VALUES

CHANGE

VALUES

SAVE

VALUES

SAVE

VALUES

SAVE

VALUES

5. Press

CHANGE VALUES

touch pad to select YES and drain all tanks. Control

will automatically move to Step 9.

-- or --

Press SAVE VALUES

touch pad to select

and choose which tanks to

drain. Display shows:

DRAIN ALKALINE CVTP=YES SVTP=NO

6. Press CHANGE VALUES

touch pad to drain Alkaline Tank (Tank 1), or press

SAVE VALUES touch pad to keep tank filled. Display shows:

DRAIN RINSE? CVTP=YES SVTP=NO

NOTE: The display is only shown if NO has been selected in answer to PURGE TRAVELERS?

7. Press

CHANGE VALUES touch pad to drain Rinse Tank (Tank 2), or press

SAVE VALUES touch pad to keep tank filled. Display shows:

DRAIN ACID? CVTP=YES SVTP=NO

NOTE: The display appears only if Additional Wash Tank option is present.

4-13

Operating Instructions Operator Manual 920017-148

CHANGE VALUES

SAVE

VALUES

8. Press CHANGE VALUES SAVE VALUES

touch pad to keep tank filled. Display shows:

REFILL AFTER DRAIN? CVTP=YES SVTP=NO

touch pad to drain Acid Tank (Tank 3), or press

CHANGE

VALUES

SAVE

VALUES

9. Press

CHANGE VALUES

touch pad to select YES to refill selected tanks

after draining is completed.

-- or --

Press SAVE VALUES

touch pad to select

and leave selected tanks

empty after draining is completed.

10. Washer drains selected tanks.

IMPORTANT: At the end of a work session, the washer should be completely drained.

4-14

920017-148 Operator Manual Operating Instructions

4.7 Pause Cycle Operation

STOP

RESET

WARNING – BURN HAZARD:

• After pressing STOP/RESET touch pad, wait until water flow stops before opening doors. Hot water/ steam may be sprayed through door opening if doors are opened too soon.

• Except for emergency, do not open door when cycle is in progress. In an emergency, first stop cycle by pressing the EMERGENCY STOP pushbutton and wait for water flow to stop. Wear appropriate Personal Protective Equipment (PPE) whenever reaching into or entering wash chamber.

1. Press STOP/RESET touch pad once to interrupt cycle operation. Pressing STOP/RESET touch pad once interrupts cycle and removes remaining water

and vapor from wash chamber. Display shows:

VAPOR EXHAUST PLEASE WAIT

... and printer records:

*STOP PRESSED HH:MM:SSXM

IMPORTANT: Unit has a built-in 60-second (approximately) delay to prevent doors from opening before washer is in a safe state. Operator must wait until the end of the delay before opening doors. Display shows:

CYCLE IS PAUSED

START TO CONTINUE OR

... alternating with:

CYCLE IS PAUSED

PRESS STOP TO ABORT

• Inner surfaces of washer are very hot after cycle completion. Operator should wear appropriate personal protective equipment (PPE) and avoid all contact with inner walls when entering chamber.

CYCLE START

STOP

RESET

2. Press CYCLE/START touch pad to resume cycle operation. Treatment resumes where it was interrupted. Printer records:

*CYCLE RESUME HH:MM:SSXM

-- or --

Press STOP/RESET touch pad to abort cycle (see Section 4.8,

Operation

Abort Cycle

4-15

Operating Instructions Operator Manual 920017-148

4.8 Abort Cycle Operation

STOP

RESET

WARNING – BURN HAZARD:

• After pressing STOP/RESET touch pad, wait until water flow stops before opening doors. Hot water/steam may be sprayed through door opening if doors are opened too soon.

• Inner surfaces of washer are very hot after cycle completion. Operator should wear appropriate personal protective equipment (PPE) and avoid all contact with inner walls when entering chamber.

When cycle is in progress, press STOP/RESET touch pad twice to abort cycle. Display shows:

ABORTING IN PROGRESS

..and printer records:

*STOP PRESSED HH:MM:SSXM *ABORT HH:MM:SSXM

IMPORTANT: Unit has a built-in 60-second (approximate) delay to prevent doors from opening before it is safe. Operator must wait until the end of the delay before opening doors.

4-16

920017-148 Operator Manual Operating Instructions

4.9 Acknowledge Alarm Condition

If an alarm condition occurs during cycle operation, an alarm buzzer sounds to notify operator (see Section 7,

Troubleshooting

, for a list of alarm conditions and

their possible solution).

An alarm message appears on the display screen. Display shows, for example:

ALARM: WATER TOO LONG TO HEAT

... and the printer lists the type of alarm and time it occurred:

*ALARM: WATER TOO LONG TO HEAT HH:MM:SSX YY/MM/DD

ALARM

1. Press ALARM REPLY touch pad to silence alarm buzzer and acknowledge the displayed alarm message. Printer records time the alarm was acknowledged. Printer records:

ALARM ACKNOWLEDGED AT HH:MM:SSX

Unit performs an Exhaust Vapor Removal phase during one minute. Display shows :

VAPOR EXHAUST PLEASE WAIT

IMPORTANT: Unit has a built-in 60-second (approximately) delay to prevent

doors from opening before it is safe. Operator must wait until the end of the delay before opening doors. Display shows:

CYCLE IS PAUSED START TO CONTINUE OR

... alternating with:

CYCLE IS PAUSED PRESS STOP TO ABORT

CYCLE START

STOP

RESET

2. Press CYCLE/START touch pad to resume cycle operation or STOP/RESET touch pad to abort cycle.

3. Before operator can restart a cycle, washer must be re-initialized using the LOCK/UNLOCK/INIT key switch is located on either the load or unload side control panel doors

••

• INITIALIZATION

••

– Use key to turn selector to the right to reset washer

normal operation after EMERGENCY STOP cables, or EMERGENCY STOP pushuttons were activated, after a power up, or a power failure.

NOTE : Selector returns automatically from reset to UNLOCK position when key is released.

4-17

Operating Instructions Operator Manual 920017-148

4.10 Shutdown

Two different ways of performing the Shutdown Cycle are available to the operator: manual or automatic.

4.10.1 Manual Shutdown

1. Position POWER-OFF/STANDBY switch to OFF/STANDBY position.

2. After a one-minute delay, SHUTDOWN Cycle starts. A drain phase is performed on tanks 1, 2, and 3 (option). If Drain Discharge Cooldown Tank option is present, drain phase will take longer. There is a one-minute delay before draining starts. Display shows:

SHUTDOWN IN MM:SS POWER ON TO ABORT

NOTE: During the one-minute delay before SHUTDOWN Cycle starts, operator may return washer to the Ready Mode by positioning POWER-OFF/STANDBY switch to POWER.

3. When safety delay time has elapsed, shutdown starts. All tanks start draining. Display shows:

SHUTDOWN IN PROGRESS

PLEASE STANDBY

... alternating with:

SHUTDOWN IN PROGRESS

MM:SS

... and printer records:

========================== SHUTDOWN

HH:MM:SSX YY/MM/DD UNIT S/N 36XXXXXXXX ========================== DRAINING: HH:MM:SSX

4. When countdown has elapsed and if Drain Discharge Cooldown option

is present, display shows:

SHUTDOWN IN PROGRESS

COOLDOWN TANK

5. When draining is completed, display shows:

HH:MM:SS

... and printer prints:

========================== * CONTROL OFF

HH:MM:SSX YY/MM/DD UNIT S/N 36XXXXXXXX ==========================

HH:MM:SS YY/MM/DD

4-18

920017-148 Operator Manual Operating Instructions

4.10.2 Automatic Shutdown

Automatic Shutdown may be programmed to start automatically at a given time of the day to suit customer needs (default 17:30, adjustable in Service Mode, see Section 4 in

1. If a cycle is in progress, Automatic Shutdown will be performed once cycle has been completed.

2. Before Automatic Shutdown starts, there is a one-minute countdown during which Automatic Shutdown may be bypassed.

Maintenance Manual

[P764330-842]).

NOTE: When Automatic Shutown is programmed, note the following:

1) To bypass Automatic Shutdown, position POWER-OFF/STANDBY Switch to

OFF/STANDBY then to POWER.

2) To disable Automatic Shutdown, set shutdown time to 24:00 in Automatic

Mode.

3. If Automatic Shutdown is processed, see Section 4.10.1, for sequence of displays and printouts.

Manual Shutdown

4-19

Operating Instructions Operator Manual 920017-148

CYCLE AND CONTROL VALUE PROGRAMMING

5.1 General

IMPORTANT: A listing of the and servicing this equipment can be found in Section 1 of this manual. Do not operate or service the equipment until you have become familiar with this information.

The microcomputer control of the Basil® 9502 Cage and Rack Washer allows the adjustment of programmed cycles and the creation of new cycles. Using this feature, cycles may be customized to process different types of loads.

The washer is preprogrammed with four basic cycles: RODENTS, BOTTLES, RABBITS, and PRIMATES. These cycles are programmed with treatments and treatment values to which the control will default in the case of battery or memory failure.

The control is also capable of storing parameters for up to six custom cycles. In addition to these ten programmable cycles, there are two cycles that cannot be modified: DRAIN and DESCALER, which are used for maintenance purposes.

The following chart summarizes the unit default values and parameters for customized cycles.

See Table 5-1 for the cycle default values and treatment parameters.

Safety Precautions

to be observed when operating

5-1

Cycle and Control Value Programming Operator Manual 920017-148

FLOOR TILTING MANIFOLD COUPLING

UNLOAD CHAMBER UNLOAD CHAMBER

LOAD CHAMBER

MANIFOLD COUPLING

YES OR NO YES OR NO YES OR NO YES OR NO

FLOOR TILTING

LOAD CHAMBER

FLOOR TILTING MANIFOLD COUPLING FLOOR TILTING MANIFOLD COUPLING

LOAD CHAMBER LOAD CHAMBER UNLOAD CHAMBER UNLOAD CHAMBER

AUTOMATIC

DESCALER INJECTION IN EACH CHAMBER

1 MINUTE

3 MINUTES EACH TANK , 120°F

5 MINUTES EACH TANK , 180°F MAINTAINED, NOT GUARANTEED

5 MINUTES EACH TANK , 180°F MAINTAINED, NON GUARANTEED

DETAILS

MANUAL

(OPTIONAL) (OPTIONAL)

CONTROL INDICATES OPERATOR TO ADD DESCALER IN EACH CHAMBER FOR EACH TANK

15% IF SELECTED

(0 ML/L - 32 ML/L) (0 ML/L - 32 ML/L)

PRE-WASH WASH 1 MID-RINSE WASH 2 RINSE FINAL RINSE VAPOR EXHAUST DRY

0 OZ/GAL- 4 OZ/GAL 0 OZ/GAL- 4 OZ/GAL

PRE-WASH WASH 1 MID-RINSE WASH 2 RINSE FINAL RINSE VAPOR EXHAUST DRY

Table 5-1. Basil 9502 Cage and Rack Washer – Cycle Description Chart

130°F (54°C) IF SELECTED 185°F (85°C) 180°F (82°C)

1 OZ/GAL (8 ML/L) IF SELECTED

00:20 02:00 IF SELECTED IF SELECTED IF SELECTED 03:00 01:00 15:00 NO YES NO YES

ADJUSTABLE CYCLE PARAMETERS

SELECTIONS NON-RECIRCULATED RECIRCULATED NON-RECIRCULATED RECIRCULATED NON-RECIRCULATED RECIRCULATED NON-RECIRCULATED

DURATION RANGE 00:20 00:00 - 10:00 00:20 00:00 - 10:00 00:20 00:00 - 08:00 01:00 - 05:00 00:00 - 15:00

INJECTION RANGE

SELECTABLE TANKS RINSE ALKALINE OR ACID RINSE ACID OR ALKALINE RINSE RINSE

PRE-PROGRAMMED CYCLES FACTORY SETTING

RANGE (49°C - 74°C) (49°C - 74C) (71°C - 85°C) (60°C - 82°C)

LOAD TEMPERATURE 120°F - 165°F 120°F - 165°F ¤160°F-185°F 140°F - 180°F

TANKS REFRESH RATE 15 % TO 100 % 15 % TO 100 %

SELECTED TANK RINSE ALKALINE RINSE IF SELECTED RINSE RINSE

INJECTION RATE 1 OZ/GAL (8 ML/L) IF SELECTED

TEMPERATURE 130°F (54°C) IF SELECTED 185°F (85°C) 180°F (82°C)

RODENTS DURATION 00:20 02:00 IF SELECTED IF SELECTED IF SELECTED 03:00 01:00 15:00 NO NO NO NO

INJECTION RATE

SELECTED TANK RINSE ALKALINE RINSE IF SELECTED RINSE RINSE

TANK REFRESH RATE 15% IF SELECTED

TEMPERATURE

TANK REFRESH RATE

BOTTLES DURATION

130°F (54°C) 160°F (71°C) 185°F (85°C) 180°F (82°C)

1 OZ/GAL (8 ML/L) 2 OZ/GAL (16 ML/L)

00:20 02:00 IF SELECTED 08:00 IF SELECTED 02:00 01:00 10:00 YES NO YES NO

RINSE ALKALINE RINSE ACID RINSE RINSE

TEMPERATURE

SELECTED TANK

INJECTION RATE

RABBITS DURATION

15% 15%

130°F (54°C) 160°F (71°C) 185°F (85°C) 180°F (82°C)

1 OZ/GAL (8 ML/L) 2 OZ/GAL (16 ML/L)

00:20 06:00 IF SELECTED 06:00 IF SELECTED 02:00 01:00 10:00 YES NO YES NO

RINSE ALKALINE RINSE ACID RINSE RINSE

TEMPERATURE

SELECTED TANK

INJECTION RATE

TANK REFRESH RATE

PRIMATES DURATION

15% 15%

TANK REFRESH RATE

IF SELECTED IF SELECTED

IF SELECTED IF SELECTED IF SELECTED IF SELECTED

00:20 IF SELECTED IF SELECTED IF SELECTED IF SELECTED IF SELECTED 01:00 IF SELECTED NO NO NO NO

RINSE IF SELECTED RINSE IF SELECTED RINSE RINSE

SELECTED TANK

TO DURATION

CYCLE 5 INJECTION RATE

CYCLE 10 TEMPERATURE

15% IF SELECTED

TANK REFRESH RATE

PHASES

3 - FILL THE SUMP WITH TANKS 1, 2 or (3 optional)

1 - DRAIN TANKS 1 & 2 ( 3 optional ) & PIPING

2 - FILL TANKS 1 & 2 ( 3 optional )

1 MINUTE EACH TANK

3 MINUTES EACH TANK, 120°F

5 MINUTES EACH TANK , 180°F MAINTAINED, NOT GUARANTEED

5 MINUTES EACH TANK , 180°F MAINTAINED, NON GUARANTEED

5 - DRAIN ALL TANKS

6 - FILL TANKS 1 & 2 ( 3 optional )

7 - RECIRCULATE EACH TANK

8 - VAPOR EXHAUST

4 - RECIRCULATE EACH TANK

DESCALER

This cycle enables draining of TANKS 1, 2 & 3 (Optional), Purge Spray Headers

DRAIN

DESCALER cycle can not be altered.

REVISION 0

REF.: #920-016-094

¤Final Rinse temperature can be modified in Service Mode only. Modifying Final Rinse temperature can impact on the efficiency o f the treatment. STERIS does not recommend performing a Thermal Rinse at a temperature below 185°F (85°C).

5-2

920017-148 Operator Manual Cycle and Control Value Programming

5.2 Change Values Mode

The Change Values Mode allows authorized operators to modify treatment values of existing cycles or modify miscellaneous operating values.

All the values can be secured (or "locked-out") using a supervisor Access Code.

5.2.1 Sequence of Display Screens

5.2.2 How to Modify a Cycle

In Change Values Mode, cycles are modified or created by selecting a treatment, then by modifying its values. The process is repeated for each selected treatment until a customized cycle is completed.

Treatment values appear on the display screen in a sequential order which is the same for all preprogrammed or custom cycles.

Treatments may be bypassed by setting time values to 0 except for PRE-WASH and EXHAUST.

NOTE: In the following sequence, tank and chemical names used are default factory-set names. Tank and chemical names may be changed in Service Mode to meet customer needs (see Section 4 of Maintenance Manual [P764-330-842]).

The following procedure shows how to modify a cycle.

1. Position POWER/OFF-STANDBY switch, located behind printer door, to POWER. Unit name temporarily appears on the screen. Display shows:

* STERIS * * BASIL 9502 *

... then, the first Cycle Menu appears. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

Factory-set

Cycles

CYCLE

SELECT

CYCLE

__indicates flashing position.

NOTE: To scroll through available cycle menus, press CYCLE MENU touch pad.

2. Press SELECT CYCLE touch pad until desired cycle name flashes. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

__indicates flashing position.

3. If Access Code feature is enabled, operator must enter Access Code before entering Change Values Mode.

5-3

Cycle and Control Value Programming Operator Manual 920017-148

The Access Code feature is used to prevent unauthorized changes to the parameters of designated cycles and/or operating values by unauthorized operators. With this feature, access to cycle values may be selectively limited to authorized operators only, depending on the security needs of the washer environment. When Access Code is enabled, only authorized operators can change operating values.

ADVANTAGES OF ENABLING OR DISABLING ACCESS CODE: Enabling or disabling the Access Code can impact the efficiency of washing operations. For that reason, the supervisor should carefully consider the choices: if the Access Code is ON, the supervisor can ensure operators use the washer within predetermined parameters; if the Access Code is OFF, the supervisor can allow operators more flexibility in determining which cycles to use and how to use them. The deciding factor should be what works best for the facility's operation.

NOTE: The ACCESS CODE feature can be enabled in Service Mode only (see Section 4 of Maintenance Manual [P764-330-842]),

CURSOR

▲▲

▲▲▲▼▼

▼▼

▼

▲▲

▲

▲▲

CHANGE

VALUES

VALUE

▼▼

▼

▼▼

CHANGE VALUES

4. Press CHANGE VALUES touch pad to confirm cycle selection. If Access Code feature has been enabled, display shows:

ENTER OPERATOR ACCESS CODE : 0000

5. To enter correct Access Code, press VALUE (up or down) touch pad to select position and CURSOR (left or right) touch pad to select desired number (0-9). The Access Code is input as a four-digit number from 0001 to 9999.

6. Once proper Access Code is entered, press CHANGE VALUES touch pad to access the Change Values Mode. The printer records:

*CHANGE VALUE 8:44:51A

...and display shows the first Change Values Mode message:

CVTP = MODIFY CYCLE SVTP = ERASE CYCLE

NOTE: When Access Code feature is activated, note the following:

1) If SAVE VALUES touch pad is pressed, display will show Date and Time. To

modify Date and/or Time, see Steps 49 and 50.

2) If wrong Access Code is entered, display shows "ACCESS DENIED!" and

printer records: "*ACCESS DENIED ! 8:44:51A" (time at which access to Change Value menu was denied).

3) If access is denied, display defaults to main cycle menu.

5-4

920017-148 Operator Manual Cycle and Control Value Programming

SAVE

VALUES

7. Press SAVE VALUES touch pad to reset selected cycle values to the factory-set values. Cycle will revert to its original default preprogrammed values.

-- or --

CURSOR

▲▲

▲▲▲▼▼

▼▼

▼

▲▲

▲

▲▲

▲

▲▲

CHANGE VALUES

SAVE

VALUES

VALUE

▼▼

▼

▼▼

VALUE

▼▼

▼

▼▼

CHANGE VALUES

8. Press CHANGE VALUES touch pad to modify cycle values. Display shows:

CHANGE CYCLE NAME

RODENTS

__indicates flashing position.

NOTE: Operator may exit Change Values Mode at any time by pressing SAVE VALUES. Control will save confirmed values and return to selected cycle menu.

9. Enter new cycle name (9 characters or less), using CURSOR (left or right) touch pad to move from one position to the next, and VALUE (up or down) touch pad to scroll letters, numbers, underscore, spaces (represented by a square), and various other symbols.

To scroll rapidly through letters, numbers, etc., press and hold VALUE (up or down) touch pad. When display shows selected value, move cursor to next position.

10. Press CHANGE VALUES touch pad to confirm name and continue sequence. Display shows:

CYCLE IS AUTHORIZED?

YES

__indicates flashing position.

VALUE

▼▼

▲▲

▼

▲

▼▼

▲▲

CURSOR

▲▲

▲▲▲▼▼

▼▼

▼

▲▲

▲

▲▲

CHANGE VALUES

VALUE

▼▼

▼

▼▼

CHANGE VALUES

NOTE: At this point, supervisor or operator may decide to lock out a cycle. If YES is selected, all operators will be able to start the cycle. If NO is selected, cycle will be locked out and cannot be started.

11. Press VALUE (up or down) touch pad to change YES to NO. Press CHANGE VALUES touch pad to confirm selection.

The PRE-WASH display screen does not appear because PRE-WASH values are not adjustable and cannot be bypassed. Control automatically moves to WASH 1. Display shows:

WASH 1

MM:SS

__indicates flashing position.

12. To enter WASH 1 treatment time, press CURSOR (left or right) touch pad to select position and VALUE (up or down) touch pad to select desired number (0-9). Treatment time is input in minutes and seconds within a range of 0 to 10 minutes.

13. Press CHANGE VALUES

NOTE: WASH 1 sequence continues only if time selected is different from 0.

touch pad to confirm time entry.

5-5

Cycle and Control Value Programming Operator Manual 920017-148

▲▲

▲

▲▲

▲

▲▲

VALUE

▼▼

▼

▼▼

▼

▼▼

14. Default WASH tank names are: Tank 1- ALKALINE, Tank 3 - ACID (option). Press

VALUE (up or down) touch pad to change from ALKALINE to ACID.

NOTE: Tank 2 is always dedicated to PRE-WASH, RINSE, and FINAL RINSE.

If unit is equipped with a second wash tank (Tank 3), the WASH 1 Tank name screen will appear to allow operator to determine chemical name. Display shows:

WASH 1 USES

ALKALINE

__indicates flashing position.

NOTE: If unit is not equipped with an Additional Wash Tank (Tank 3), control will move on to the WASH 1 chemical rate message.

15. Press VALUE (up or down) touch pad to select detergent type (ALKA- LINE or ACID).

▲▲

▲

▲▲

CHANGE

VALUES

VALUE

▼▼

▼

▼▼

CHANGE

VALUES

CHANGE

VALUES

16. Press CHANGE VALUES touch pad to confirm selection. The WASH 1 chemical rate screen appears. Display shows, for example:

SET ALKALINE RATE

1 OZ/GAL

__indicates flashing position.

17. Press VALUE (up or down) touch pad to select chemical rate.

Chemical rate is input in oz/gal or in mL/L, according to Service Mode setting (see Section 4 of Maintenance Manual [P764330-842]), within a range of 0 to 4 oz/gal (0-32mL/L) in 1/8 oz (2 mL) increments.

18. Press CHANGE VALUES touch pad to confirm chemical rate. The WASH 1 temperature value screen appears. Display shows:

WASH 1

130 F

__indicates flashing position.

19. Press VALUE (up or down) touch pad to select temperature. Treatment temperature is in Fahrenheit or in Celsius, according to Service Mode setting (see Section 4 of 120 to 165°F (49 to 74°C).

20. Press

CHANGE VALUES touch pad to confirm temperature selection. The

MIDRINSE treatment screen appears. Display shows:

Maintenance Manual

[P764330-842]), within a range of

PERFORM MIDRINSE?

__indicates flashing position.

5-6

920017-148 Operator Manual Cycle and Control Value Programming

21. Press VALUE (up or down) touch pad to select between YES or NO.

NOTE: MIDRINSE is non-recirculated and time setting is not adjustable.

CURSOR

▲▲

▲▲▲▼▼

▼▼

▼

VALUE

▲▲

▼▼

▲

▼

▲▲

▼▼

CHANGE

VALUES

CHANGE

VALUES

CHANGE

VALUES

22. Press CHANGE VALUE touch pad to confirm selection. The WASH 2 time value screen appears. Display shows:

WASH 2

00:00

__indicates flashing position.

23. To enter WASH 2 treatment time, press CURSOR (left or right) touch pad and VALUE (up or down) touch pad. Treatment time is input in minutes and seconds within a range of 0 to 10 minutes.

24. Press CHANGE VALUES touch pad to confirm selection.

NOTE: WASH 2 sequence continues only if time selected is different from 0.

25. If unit is equipped with an Additional Wash Tank, the WASH 2 tank name screen appears. Display shows:

WASH 2 USES

ACID

__indicates flashing position.

NOTE: If unit is not equipped with an Additional Wash Tank, control will move on to the WASH 2 chemical rate message.

26. Press VALUE (up or down) touch pad to change ACID to ALKALINE. Press CHANGE VALUES touch pad to confirm selection. The WASH 2 chemical

rate value screen appears. Display shows, for example:

▲▲

▲

▲▲

▲

▲▲

VALUE

▼▼

▼

▼▼

CHANGE

VALUES

VALUE

▼▼

▼

▼▼

SET ACID RATE

0 OZ/GAL

__indicates flashing position.

27. Press VALUE (up or down) touch pad to select chemical rate. Chemical rate is input in oz/gal or in mL/L, according to Service Mode setting (see Section 4 of 4 oz/gal (0-32mL/L) in 1/8 oz (2 mL) increments.

28. Press CHANGE VALUES touch pad to confirm chemical entry. The WASH 2 temperature value screen appears. Display shows:

29.Press VALUE (up or down) touch pad to select WASH 2 temperature. Temperature is input in Fahrenheit or in Celsius, setting (see Section 4 of range of 120 to 165°F (49 to 74°C).

Maintenance Manual

__indicates flashing position.

Maintenance Manual

[P764330-842]), within a range of 0 to

WASH 2

160F

according to Service Mode

[P764330-842]), within a

5-7

Cycle and Control Value Programming Operator Manual 920017-148

CHANGE VALUES

30. Press CHANGE VALUES touch pad to confirm temperature selection. The RINSE screen appears. Display shows:

PERFORM RINSE?

__indicates flashing position.

31. Press VALUE (up or down) touch pad to select between YES or NO.

NOTE: RINSE is non-recirculated and time setting is not adjustable.

CHANGE VALUES

32. Press CHANGE VALUES touch pad to confirm YES or NO. The FINAL RINSE time value screen appears. Display shows:

FINAL RINSE

03:00

__indicates flashing position.

33. To enter Final Rinse treatment time, press CURSOR (left or right) touch pad and VALUE (up or down) touch pad. Treatment time is input in minutes and seconds within a range of 0 to 8 minutes.

34. Press CHANGE VALUES touch pad to confirm time selection. Final Rinse temperature can only be adjusted in Service Mode. The VAPOR EXHAUST time value screen appears. Display shows:

EXHAUST

01:00

__indicates flashing position.

35. To enter VAPOR EXHAUST treatment time, press CURSOR (left or right) touch pad and VALUE (up or down) touch pad . Treatment time is input in minutes and seconds within a range of 1 to 5 minutes.

NOTE: VAPOR EXHAUST treatment cannot be bypassed.

36. Press CHANGE VALUES touch pad to confirm time entry.

37. If unit is equipped with the Drying option, the DRYING time value screen appears. Display shows:

DRYING

15:00

__indicates flashing position.

To enter DRYING treatment time, press CURSOR (left or right) touch pad and VALUE (up or down) touch pad. Treatment time is input in minutes and seconds within a range of 0 to 15 minutes.

CHANGE VALUES

38. Press CHANGE VALUES touch pad to confirm entry. Drying sequence continues only if time selected is different from 0. The Drying temperature screen appears. Display shows:

DRYING

180F

__indicates flashing position.

5-8

920017-148 Operator Manual Cycle and Control Value Programming

39. To enter DRYING treatment temperature, press VALUE (up or down) touch pad to select temperature. Treatment temperature is input in Fahrenheit or in Celsius, according to Service Mode setting (see Section 4 of Maintenance Manual [P764330-842]), within a range of 140 to 180°F (60-82.2°C).

▲▲

▲

▲▲

▲

▲▲

CHANGE

VALUES

VALUE

▼▼

▼

▼▼

CHANGE

VALUES

VALUE

▼▼

▼

▼▼

40. Press CHANGE VALUES touch pad to confirm temperature selection.

41. The REFRESH RATE feature allows operator to refresh chemical solutions with fresh water after each cycle. REFRESH RATE is adjustable within a range of 15 to 100%. If the REFRESH RATE is set at 100%, the chemical tank will be completely drained and filled with fresh water.

The ALKALINE tank REFRESH RATE screen appears. Display shows:

ALKALINE REFRESH

15%

__indicates flashing position.

To enter the ALKALINE tank REFRESH RATE, press VALUE (up or down) touch pad to select percentage. REFRESH RATE can be adjusted within a range of 15 to 100%.

42. Press CHANGE VALUES touch pad to confirm REFRESH RATE selection.

If unit is equipped with a second chemical tank, display shows:

ACID REFRESH

15%

__indicates flashing position.

43 To enter the ACID Tank REFRESH RATE value, press

to select percentage. REFRESH RATE can be adjusted within a range of 15 to 100%.

VALUE

(up or down)

CHANGE

VALUES

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Do not process load using Central Header Manifold or Bottle Washing Cart in a chamber where Automatic Floor Tilting option is activated. If Automatic Floor Tilting is used, manifolded water inlet and washer will be damaged.

VALUE

▲▲

▼▼

▲

▼

▲▲

▼▼

Cycle and Control Value Programming Operator Manual 920017-148

CHANGE

VALUES

44. Press CHANGE VALUES touch pad to confirm REFRESH RATE.

45. If unit is equipped with Automatic Floor Tilting option, the load AUTOMATIC FLOOR TILTING screen appears. Display shows:

LOAD FLOOR TILT ?

__indicates flashing position.

IMPORTANT: This screen is to activate or deactivate automatic floor tilting for the load chamber only.

Press VALUE (up or down) touch pad to change YES to NO. Press CHANGE VALUES touch pad to confirm selection.

5-9

▲▲

▲

▲▲

VALUE

▼▼

▼

▼▼

CHANGE VALUES

46. The load MANIFOLD COUPLING screen appears. Display shows:

LOAD MANIFOLD ?

__indicates flashing position.

NOTE: The load MANIFOLD COUPLING display is not shown if load AUTOMATIC FLOOR TILTING option is activated.

IMPORTANT: This screen is to activate or deactivate manifold coupling for the load chamber only.

Press VALUE (up or down) touch pad to change YES to NO. Press

CHANGE VALUES touch pad to confirm selection.

▲▲

▲

▲▲

VALUE

▼▼

▼

▼▼

CHANGE VALUES

47. If unit is equipped with Automatic Floor Tilting option, the unload AUTOMATIC FLOOR TILTING screen appears. Display shows:

UNLOAD FLOOR TILT ?

__indicates flashing position.

IMPORTANT: This screen is to activate or deactivate automatic floor tilting for the unload chamber only.

Press VALUE (up or down) touch pad to change YES to NO. Press CHANGE VALUES touch pad to confirm selection.

48. The unload MANIFOLD COUPLING screen appears. Display shows:

UNLOAD MANIFOLD ?

__indicates flashing position.

NOTE: The unload MANIFOLD COUPLING display is not shown if unload AUTOMATIC FLOOR TILTING option is activated.

IMPORTANT: This screen is to activate or deactivate manifold coupling for the unload chamber only.

VALUE

▼▼

▲▲

▼

▲

▼▼

▲▲

5-10

920017-148 Operator Manual Cycle and Control Value Programming

CHANGE VALUES

Press VALUE (up or down) touch pad to change YES to NO. Press CHANGE VALUES touch pad to confirm selection. Display shows, for

example:

DATE YY/MM/DD

__indicates flashing position.

▲▲

▲

▲▲

▲

▲▲

VALUE

▼▼

▼

▼▼

▼

▼▼

CHANGE

VALUES

CHANGE

VALUES

49. To modify date, press VALUE (up or down) touch pad to change numbers. Press

CHANGE VALUES touch pad to confirm selection. Display shows,

for example:

TIME HH:MM:SS

__indicates flashing position.

50. To modify time, press VALUE (up or down) touch pad to change numbers. Press CHANGE VALUES touch pad to confirm selection. Display shows:

SAVING

VALUES...

The Change Values Mode sequence is completed. Display returns to first Cycle Menu. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

__ indicates flashing position.

5-11

Cycle and Control Value Programming Operator Manual 920017-148

5.3 Review Cycle Values

The Review Mode allows the operator to view the current settings of each programmable treatment value for the specific cycle selected. When a cycle is not in progress, each cycle program may be reviewed by accessing the Review Mode.

STOP

RESET

CYCLE

SELECT

CYCLE

REVIEW

CYCLE

REVIEW

CYCLE

NOTE: The Review Cycle sequence can be aborted at any point by pressing STOP/RESET touch pad.

1. Press CYCLE MENU touch pad until desired cycle menu appears on the screen. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

___indicates flashing position.

2. Press SELECT CYCLE touch pad until desired cycle name flashes. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

___indicates flashing position.

3. Press

REVIEW CYCLE touch pad, display shows:

CYCLE AUTHORIZED

YES

4. Press

REVIEW CYCLE touch pad to access the Review Mode, and view the

first treatment value programmed for the selected cycle.

REVIEW

CYCLE

5. Continue to press REVIEW CYCLE each treatment value programmed for the selected cycle. Displays for each

touch pad again to sequentially view

treatment value programmed will appear one after the other.

STOP

RESET

6. When all the cycle values have been reviewed, press pad to exit Review Mode. Display will return to selected Cycle Menu. Display shows:

STOP/RESET touch

RODENTS BOTTLES RABBITS PRIMATES

___ indicates flashing position.

5-12

920017-148 Operator Manual Cycle and Control Value Programming

ROUTINE MAINTENANCE

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

• Regularly scheduled preventive maintenance, in addition to the faithful performance of the minor maintenance described within this manual, is required for safe and reliable operation of this equipment. Contact STERIS to schedule preventive maintenance.

• Only fully qualified service personnel should make repairs and adjustments to this equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized parts could cause personal injury, invalidate the warranty, or result in costly damage. Contact STERIS regarding service options.

IMPORTANT: A listing of the

and servicing this equipment can be found in Section 1 of this manual. Do not operate or service the equipment until you have become familiar with this information.

Maintenance procedures described in this section should be performed regularly at the intervals indicated. The indicated frequencies are minimums and should be increased if washer usage warrants. If a problem occurs, refer to Section 7, Section, Table 6-1, which should be used as a guide for the frequency of maintenance. Such a record will prove useful in assuring proper maintenance. Refer to the Maintenance Manual (P764330-842) for replacement parts list.

Troubleshooting

Safety Precautions

. A sample maintenance record is included in this

to be observed when operating

The following guide should be followed to properly maintain the washer. Contact

6.1 Preventive

STERIS when service is required.

Maintenance

Schedule

Table 6-1. Basil® 9502 Washer Preventive Maintenance Schedule

SERVICE PERFORMED: Min. Frequency

1.0 PREPARATION FOR PREVENTIVE MAINTENANCE

1.1 Discuss equipment operation with department personnel. 6 x per year

1.2 Inspect printouts for signs of trouble. 6 x per year

1.3 Before servicing equipment, shut off all building services and drain all lines. Use Lockout-Tagout practices when servicing equipment. Always follow local occupational health and safety regulations, as well as electric and plumbing codes. 6 x per year

6-1

Routine Maintenance Operator Manual 920017-148

Table 6-1. Preventive Maintenance Schedule (continued)

SERVICE PERFORMED: Min. Frequency

2.0 STAGE IV CONTROL

2.1 Verify that paper take-up is working properly. 6 x per year

2.2 Check printout for darkness, missing dots, etc. 6 x per year

3.0 DOOR ASSEMBLY (EACH DOOR)

3.1 Inspect doors for ease of operation. 6 x per year

4.0 CHAMBER COMPONENTS

4.1 Clean debris screen in bottom of wash chamber. Once a day

4.2 Inspect vertical spray headers for clogged holes. Clean them if necessary. Once a week

4.3 Remove hard water deposits from interior of chamber (use Descaler cycle). Once a week

4.4 Through the window, inspect vertical spray header assembly for free movement, while washer is operating. 6 x per year

4.5 Check sump under floor sections for debris. Use a hose to clean if necessary. 6 x per year

4.6 Check interior light. 6 x per year

4.7 Clean debris from bottom door guide. Use a hose to clean if necessary. 6 x per year

5.0 CHEMICAL INJECTION PUMP

5.1 Lubricate chemical injection pump rollers. 12 x per year

6.0 SAFETY FEATURES

6.1 Test EMERGENCY STOP Cables for proper operation. 6 x per year

6.2 Check warning stickers inside wash chamber for legibility. If stickers are worn out and no longer legible, replace with new ones. 6 x per year

6.3 Test EMERGENCY STOP pushbuttons for proper operation. 6 x per year

6.4 Test LOCK/UNLOCK/INITIALIZATION switch for proper operation. 6 x per year

7.0 FINAL TEST

7.1 Check work area to ensure removal of all materials used during inspection. Every Inspection

7.2 Unlock electrical disconnect switch, position to ON and turn all utilities back ON. Every Inspection

6-2

920017-148 Operator Manual Routine Maintenance

6.2 Cleaning Procedures

6.2.1 Daily Cleaning

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Before servicing or cleaning exterior of unit, always turn LOCK/UNLOCK/INIT key selector to LOCK position to de-energize unit. Keep the key on yourself.

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Use non-abrasive cleaners when cleaning unit. Follow directions on containers and rub in a back-and-forth motion, in same direction as surface grain. Abrasive cleaners will damage stainless steel. Cleaners rubbed in a circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel. Do not use these cleaners on painted surfaces.

NOTE: Always clean unit from load side.

1. After last cycle of the day, allow unit to cool down.

2. On load side of washer, turn LOCK/UNLOCK/INIT key selector to LOCK position. Remove the key from the selector and keep on yourself. Red indicator light above control panel starts flashing. Display shows:

WASHER LOCK

... and printer prints:

---------------------------------------------------WASHER LOCK HH:MM:SS YY/MM/DD

----------------------------------------------------

3. Using a damp cloth, clean door panels, door windows and exterior of unit.

4. Using the key, turn LOCK/UNLOCK/INIT to UNLOCK position. Remove the

DOOR OPEN

Routine Maintenance Operator Manual 920017-148

key from selector and keep on yourself. Red indicator light above control panel stops flashing and display shows:

RODENTS BOTTLES RABBITS PRIMATES

__ indicates flashing position.

5. When indicator light above control panel turns green, press DOOR OPEN touch pad to open load side doors.

6-3

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

• Before servicing or cleaning exterior of unit, always turn LOCK/UNLOCK/INIT key selector to LOCK position to de-energize unit. Keep the key on yourself.

6. On load side of washer, turn LOCK/UNLOCK/INIT key selector to LOCK position. Red indicator light above control panel starts flashing and display shows:

7. Remove the key from the selector and keep on yourself.

8. Wearing appropriate Personal Protective Equipment (PPE), enter wash chamber.

9. Remove floor gratings.

10. Remove debris from bottom of each sumps and over each suction plates.

NOTE: Always clean sump and suction plate while they are still wet, before debris dries.

• Always wear appropriate personal protective equipment (PPE), when cleaning or removing debris from bottom of wash chamber and over suction plate.

WARNING – PERSONAL INJURY HAZARD: Never perform cleaning of wash chamber until full cycle has been completed. If cycle has not been completed, contaminated debris or water may remain in bottom of wash chamber.

11. Replace floor gratings on the bottom of the wash chamber.

12. Using the key, turn LOCK/UNLOCK/INIT to UNLOCK position. Red indicator light above control panel stops flashing then turns green. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

__ indicates flashing position.

6-4

920017-148 Operator Manual Routine Maintenance

6.2.2 Weekly Cleaning

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Before servicing or cleaning the unit, always turn LOCK/ UNLOCK/INIT key selector to LOCK position to de-energize unit. Keep the key on yourself.

WARNING–SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

1. After last cycle of the day, allow unit to cool down.

2. On load side of washer, turn LOCK/UNLOCK/INIT key selector to LOCK position. Remove the key from the selector and keep on yourself. Red light starts flashing. Display shows:

WASHER LOCK

... and printer prints:

---------------------------------------------------WASHER LOCK HH:MM:SS YY/MM/DD

----------------------------------------------------

3. Clean washer exterior and door panels as outlined below. Using Amscrub Multipurpose Cleaner (NM400)* for general stains, Pry® Stain Remover Cream (NM430)*, and Stainless-Steel Cleaner to keep equipment looking like new.

4. Using a damp cloth or sponge, apply cleaner in a back-and-forth motion, rubbing in same direction as surface grain.

5. Thoroughly wipe off cleaner.

6. Polish surface with a clean, dry, lint-free cloth.

7. Clean door windows, with a general window cleaning product.

8. Dry window with a lint-free cloth.

9. Using the key, turn LOCK/UNLOCK/INIT to UNLOCK position. Remove the

DOOR OPEN

Routine Maintenance Operator Manual 920017-148

key from selector and keep on yourself. Red light stops flashing and display shows:

RODENTS BOTTLES RABBITS PRIMATES

__ indicates flashing position.

10. When indicator light turns green, press DOOR OPEN touch pad to open load side doors.

6-5

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

11. On load side of washer, turn LOCK/UNLOCK/INIT key selector to LOCK position. Remove the key from the selector and keep on yourself. Red indicator light above control panel starts flashing. Display shows:

WASHER LOCK

• Before servicing or cleaning exterior of unit, always turn LOCK/UNLOCK/INIT key selector to LOCK position to de-energize unit. Keep the key on yourself.

• Always wear appropriate personal protective equipment (PPE), when cleaning or removing debris from bottom of wash chamber and over suction plate.

WARNING–SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

... and printer prints:

---------------------------------------------------WASHER LOCK HH:MM:SS YY/MM/DD

----------------------------------------------------

12. Wearing appropriate Personal Protective Equipment (PPE), enter wash chamber.

13. Remove all floor gratings.

14. Remove debris from bottom of each sump and each suction plate.

15. Wash chamber interior with a moderately alkaline solution adding tap water.

16. Rinse with tap water and dry with a lint-free cloth.

17. Reinstall floor gratings.

18. Using the key, turn LOCK/UNLOCK/INIT to UNLOCK position. Remove the

DOOR

6-6

920017-148 Operator Manual Routine Maintenance

key from selector and keep on yourself. Red light stops flashing and display shows:

RODENTS BOTTLES RABBITS PRIMATES

__ indicates flashing position.

19. When indicator light turns green, press DOOR CLOSE touch pad to close door.

20. Run a DRAIN cycle to remove soiled cleaning water from the wash chamber (see Section 4.6,

DRAIN Cycle

6.2.3 Horizontal Spray

Headers and Spray Jets

WARNING–SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

See Figure 6-1.

1. Remove end spray jets from each horizontal spray header, as indicated on Figure 6-1.

2. Use a fine wire (approximately the wire gauge of a paper clip) to clear sediment from all spray nozzles. Rinse under running water to clean out sediment.

3. Process a DRAIN Cycle including a Purge Travelers phase (see Section 4.6,

DRAIN Cycle

4. Reinstall end spray jets on each horizontal spray headers. Assure jets are reinstalled in proper horizontal position.

5. Remove end caps from horizontal spray headers to visually inspect for debris and sediments. Clean if necessary.

6. Reinstall end caps.

) with spray jets removed.

End Cap

Remove This

End Spray Jet

Remove This

End Spray Jet

End Cap

6.2.4 Central Header Manifold (Option)

WARNING–SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

#920-502-066

Figure 6-1. Spray Jets and End Caps

See Figures 6-2 and 6.3.

1. Remove Rotary Spray Holder and Rotary Spray Arms from Accessory.

2. Unscrew spray arms from Spray Arm Hub. Rinse Spray Arms under running water to clean out sediment.

3. Remove End Spray Jets from Spray Arms. Use a fine wire (approximately the wire gauge of a paper clip) to clean out sediment. Rinse under running water.

4. Reinstall spray jets on Rotary Spray Arms.

5. Place bushing on top of Rotary Spray Arm Hub and reinstall Rotary Spray Arm assembly to Centra Header Manifold.

6-7

Routine Maintenance Operator Manual 920017-148

Spray Arm

Spray Arm Hub

Figure 6-2. Central Header Manifold (Option)

Figure 6-3. Spray Jets

6-8

920017-148 Operator Manual Routine Maintenance

6.2.5 Rotary Spray Arms on Bottle Washing Cart

(Option)

See Figure 6-4 and 6-5.

1. Remove Rotary Spray Arms from Bottle Washing Cart.

2. Loosen locknuts to free Rotary Spray Arms. Use a fine wire (approximately the wire gauge of a paper clip) to clean out sediment. Rinse under running water.

WARNING–SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

6.2.6 Building Supply Line Strainers

3. Clean bushing and rinse under running water.

4. Reinstall Rotary Spray Arms on the spray header adaptor and tighten locknuts.

NOTE: To ease assembly, the spray header hub and the bushings can only be installed in one position on the spray header adaptor. Align slot from spray arm to hole on hub.

5. Reinstall Rotary Spray Arm assembly on Bottle Washing Cart.

1. Close building supply lines: hot water, cold water, steam, and air.

2. Remove and clean strainers.

3. Reinstall strainers.

4. Open building supply lines.

Figure 6-4. Bottle Washing Cart (Option)

Vee Jet spray Nozzle

Spray Arm

Hole – 5/16"Ø

Lock Nut

Spray Header

Hub

Spray Arm

Groove

Ref.: 920-009-419

Figure 6-5. Bottle Washing Cart Spray Arms

6-9

Routine Maintenance Operator Manual 920017-148

6.2.7 Vertical SelfCleaning Filters

See Figure 6-6.

IMPORTANT: Intake filter requires periodic inspection and replacement. Initial

inspection is suggested once a week, then the user should determine the frequency thereafter.

WARNING–SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

Remove and clean screen of self-cleaning filter cartridge located on mechanical core as follows:

1. Loosen quick-disconnect clamps on valve. Push Tank 1 recirculation ball valve against Tank 1 (see Figure 6-6, Detail A).

NOTE: Do not place recirculation valve back into its original position. This will ease cleaning of filter.

2. Loosen quick disconnect clamps on self-cleaning filter and piping. Turn Return Outlet Piping to the left (see Figure 6-6, Detail B).

3. Lift out self-cleaning filter cartridge. Remove debris by scraping exterior surface filter.

4. Rinse filter under running water.

5. Reinsert filter.

6. Move filter piping back into position. Tighten quick-disconnect clamps.

7. Run a cycle to verify for leaks.

6-10

920017-148 Operator Manual Routine Maintenance

Detail A

Detail B

Self-Cleaning Filter

Cartridge

Push 1st Recirculation Tank Valve

Against Tank

Figure 6-6. Vertical Self-cleaning Filter

6-11

Routine Maintenance Operator Manual 920017-148

6.3 DESCALER Cycle

Remove hard water deposits from wash chamber and accessories as follows using the DESCALER Cycle.

NOTE: Depending on hardness of water being used, it may be necessary to remove hard water deposits more often. Remove deposits from wash chamber and accessories whenever deposits become visible.

6.3.1 Manual DESCALER Cycle

CAUTION– POSSIBLE EQUIPMENT DAMAGE: Do not process load using Central Header Manifold or Bottle Washing Cart in a chamber where Automatic Floor Tilting option is activated. If Automatic Floor Tilting is used, manifolded water inlet and washer will be damaged.

CYCLE

SELECT

CYCLE

CYCLE START

NOTE: When processing a DESCALER Cycle, note the following:

1) Manual DESCALER cycle has a duration of one hour.

2) If unit has been configured with Central Spray Header Manifold or Bottle Washing Cart options, accessory must be used to perform DESCALER Cycle.

1. If Central Header Manifold or Bottle Washing Cart is present, roll Central Spray Manifold or Bottle Washing Cart into wash chamber.

2. Connect manifold coupling system (option) to accessory (see Section 4.4,

Accessories

3. Press CYCLE MENU touch pad to access third Factory-Set cycle menu. Display shows:

CYCLE 9 CYCLE 10 DRAIN DESCALER

___ indicates flashing position

4. Press SELECT CYCLE touch pad to select DESCALER (flashing). Press CYCLE START touch pad to confirm selection and start DESCALER Cycle. Display shows:

DESCALER ALKALINE DRAINING MM:SS

... alternating with:

DESCALER RINSE COOLDOWN

... then:

DESCALER RINSE DRAINING

... then:

DESCALER ACID DRAINING

5. All tanks drain completely to assure only clean water is used.

6-12

920017-148 Operator Manual Routine Maintenance

6. When all tanks are completely drained, tanks start filling with clean water. Display shows:

DESCALER ALKALINE FILLING MM:SS

... then:

DESCALER RINSE FILLING

... then:

DESCALER ACID FILLING

7. When all tanks are filled with clean water, cycle stops and display shows:

ADD DESCALER IN BOTH CHAMBERS-PRESS START

DOOR OPEN

WARNING – CHEMICAL BURN AND/OR EYE INJURY HAZARD: Wear appropriate personal protective equipment (PPE) when using a descaling product. Avoid contact with eyes or skin. If spilled or splashed, flush with water for 15 minutes. If swallowed, DO NOT induce vomiting. Administer an alkali with plenty of water. Seek medical attention immediately.

DOOR

DOOR OPEN

8. On load side, press DOOR OPEN touch pad to open load door.

9. Pour 76 oz (2.25 L) of Liquid Descaler Liquid Scale Remover into load chamber sump.

10. Press DOOR CLOSE touch pad to close load door.

11. On unload side press DOOR OPEN

touch pad to open unload door.

12. Pour 76 oz (2.25 L) of Liquid Descaler Liquid Scale Remover into unload chamber sump.

DOOR

CYCLE START

13. Press DOOR CLOSE touch pad to close unload door.

14. Press CYCLE START touch pad to run DESCALER cycle. Water from sumps will be sent to Alkaline Tanks to initiate descaling. Display shows:

DESCALER ALKALINE PRIMING

6-13

Routine Maintenance Operator Manual 920017-148

15. While DESCALER cycle is in progress. Display shows:

DESCALER ALKALINE DESCALING

... alternating with:

DESCALER ALKALINE SET POINT XXX.XF

... and:

DESCALER ALKALINE XXX.X F XXX.XF

... then:

DESCALER ALKALINE DRAINING

16. Procedure of Steps 8 to 15 must be repeated for Rinse and Acid tanks. Liquid Descaler Liquid Scale Remover must be added manually into sumps each time display shows:

ADD DESCALER IN BOTH CHAMBERS-PRESS START

17. Once the descaling of all tanks is completed, the washer proceeds to rinse all tanks. Display shows:

DESCALER ALKALINE RINSING

... alternating with:

DESCALER ALKALINE SETPOINT XXX.XF

...and:

DESCALER ALKALINE XXX.X F XXX.X F

...then:

DESCALER ALKALINE DRAINING

18. The same sequence will be repeated for Rinse and Acid tanks.

19. Once Rinse phase is completed in all tanks, a Vapor Removal phase starts. Display shows:

DESCALER EXHAUST VAPOR REM XX:XX

DOOR OPEN

20. When indicator light turns green, press DOOR OPEN touch pad on load side, to open door and allow wash chamber to cool down.

21 Check Suction Plates in bottom of sump for debris. Clean Suction Plates if

necessary.

6-14

920017-148 Operator Manual Routine Maintenance

6.3.2 Automatic

DESCALER Cycle (Option)

If Automatic Descaler System option is present, an additional chemical pump and flowmeter allows operator to process a DESCALER cycle during which Liquid Descaler Liquid Scale Remover is automatically injected into load and unload chambers.

NOTE: When processing a DESCALER Cycle, note the following:

1) Automatic DESCALER Cycle has a duration of one hour.

CAUTION– POSSIBLE EQUIPMENT DAMAGE: Do not process load using Central Spray Header Manifold, Bottle Washing Cart, or Universal Cage and Pan Wash Cart in a chamber for which Floor Tilt option is activated. If Floor Tilt is used with these accessories, manifolded water inlet and washer will be damaged.

CYCLE

SELECT

CYCLE

CYCLE START

2) If unit has been configured with Central Spray Header Manifold or Bottle Washing Cart options, you must use accessory to perform DESCALER Cycle.

1. If Central Header Manifold or Bottle Washing Cart is present, roll Central Spray Header Manifold or Bottle Washing Cart into wash chamber.

2. Connect manifold coupling system (option) to accessory (see Section 4.4,

Accessories

3. Press CYCLE MENU touch pad to access third Factory-Set cycle menu. Display shows:

CYCLE 9 CYCLE 10 DRAIN DESCALER

___ indicates flashing position

4. Press SELECT CYCLE touch pad to select DESCALER (flashing). Press CYCLE START touch pad to confirm selection and start DESCALER Cycle. Display shows:

Name of Cycle

Started

Phase in

Progress

DESCALER ALKALINE DRAINING

Treatment in

Progress

... then:

DESCALER RINSE DRAINING

... then:

DESCALER RINSE COOLDOWN

...then:

DESCALER ACID DRAINING

5. All tanks will drain completely to assure only clean water is used.

6-15

Routine Maintenance Operator Manual 920017-148

6. When all tanks are completely drained, tanks start filling with clean water. Display shows:

DESCALER ALKALINE FILLING

... then:

DESCALER RINSE FILLING

... then:

DESCALER ACID FILLING

7. When all tanks are filled with clean water, display shows:

DESCALER ALKALINE PRIMING

8. When sump is filled with water, Descaler injection starts. Display shows:

Detergent Injection

Phase

DESCALER ALKALINE INJECTING

9. While cycle is in progress, display shows:

DESCALER ALKALINE DESCALING MM:SS

... alternating with:

Phase Countdown

Starts Only when

Temperature

Setpoint is Reached

DESCALER ALKALINE SETPOINT XXX.XF

... and:

Current Temperature

in Load Chamber

DESCALER ALKALINE XXX.X F XXX.X F

Current Temperature

in Unload Chamber

... then:

DESCALER ALKALINE DRAINING

10. Sequence from Steps 7 to 9 will be repeated for Rinse and Acid tanks.

11. Once the descaling of all tanks is completed, the unit proceeds to rinse all tanks. Display shows:

DESCALER ALKALINE RINSING

... alternating with:

DESCALER ALKALINE SET POINT XXX.XF

6-16

920017-148 Operator Manual Routine Maintenance

... and:

DESCALER ALKALINE XXX.X F XXX.X F

... then:

DESCALER ALKALINE DRAINING

12. The same procedure will be repeated for Rinse and Acid tanks.

13. Once Rinse phase is completed in all tanks, a Vapor Removal phase starts. Display shows:

DESCALER EXHAUST VAPOR REM MM:SS

DOOR OPEN

WARNING–SLIPPING HAZARD: To avoid slippery floor conditions, immediately wipe up any spilled liquids or condensation.

14. When indicator light on load side turns green, press DOOR OPEN

touch

pad to open door and allow wash chamber to cool down.

15. Check suction plate in bottom of sump for debris. Clean suction plate if necessary.

6-17

Routine Maintenance Operator Manual 920017-148

6.4 Chemical Container

Replacement

See Figure 6-7.

To achieve maximum cleaning efficiency, select a chemical appropriate to soil type being processed. See Section 2.3, always follow chemical manufacturer's recommendations for amount of chemical to be used.

Chemical Additive Specifications

, and

WARNING – CHEMICAL BURN AND/OR EYE INJURY HAZARD:

• Always use non-foaming chemical for effective cleaning and proper pump and water level control operation. Follow manufacturer's recommendations for amount of chemical to be used.

NOTE: Always use a non-foaming chemical for effective cleaning and proper pump operation.

When chemical is low or has run out:

1. Remove pickup tube and level sensor assembly from empty container and remove container.

2. Install a new container.

3. Insert pickup tube and level sensor vertically into new container.

NOTE: System is self-priming, therefore no other operation is necessary.

Pickup Tube

Level Sensor

Chemical

CAUTION – POSSIBLE EQUIPMENT DAMAGE: When choosing a chemical, select one with a low chloride content. Chloride is harmful to stainless steel and will deteriorate washer.

6-18

920017-148 Operator Manual Routine Maintenance

Container

Figure 6-7. Chemical Container

6.5 Injection Pumps Lubrication and

Squeeze Tube

Replacement

1. Each month, have a qualified service technician lubricate section(s) of squeeze tube in contact with pump(s), using Silicone Lubricant (P117950-599).

2. Each month, check squeeze tube(s) for any leaks or signs of wear. If necessary, replace tube as follows:

a. If unit is on, position POWER-OFF/STANDBY switch to OFF/STANDBY

position.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should make repairs and adjustments to this equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized parts could cause personal injury, invalidate the warranty, or result in costly damage. Contact STERIS regarding service options.

WARNING – CHEMICAL BURN AND/OR EYE INJURY HAZARD: Detergents are caustic and can cause adverse effects to exposed tissues. Do not get in eyes, on skin or attempt to swallow. Read and follow the precautions and instructions on the detergent label and in the Material Safety Data Sheet (MSDS) prior to handling detergent containers, or servicing the detergent injection pumps and lines. Wear appropriate personal protective equipment (PPE) whenever handling chemicals or servicing chemical

b. On load side of washer, turn LOCK/UNLOCK/INIT key selector to LOCK

position. Remove the key from the selector and keep on yourself. Red indicator light above control panel starts flashing. Display shows:

WASHER LOCK

... and printer prints:

---------------------------------------------------WASHER LOCK HH:MM:SS YY/MM/DD

----------------------------------------------------

c. The injection pumps are located on the mechanical core. Remove clamps

and disconnect the squeeze tube ends from the pickup tube and feed lines.

d. Remove screws attaching injection pump faceplate to injection pump

head. Lift faceplate away from pump head.

e. To remove squeeze tube from pump head, pull out tube by one end.

Discard the tube.

f. Clean all pump surfaces.

g. Insert one end of new tube into pump head and rotate roller block

manually.

h. Liberally spread Silicone Lubricant (P117950-599) over rollers in the roller

block and all tubing surfaces in contact with the pump head.

i. Return faceplate to pump head and fasten with screws previously

removed.

j. Connect ends of tube to pickup tube and feed lines. Attach clamps to

both lines.

k. Using the key, turn LOCK/UNLOCK/INIT to UNLOCK position.

l. Position POWER-OFF/STANDBY switch to POWER position. Red indica-

tor light above control panel stops flashing. Display shows:

RODENTS BOTTLES RABBITS PRIMATES

CAUTION – POSSIBLE EQUIPMENT DAMAGE Always use a silicone lubricant to lubricate squeeze tubes. Petroleum-based lubricants, such as Vaseline or grease, will cause squeeze tubes to melt.

Routine Maintenance Operator Manual 920017-148

m. Initiate a cycle (see Section 4.2,

Typical Cycle Operation

__ indicates flashing position.

Priming Procedure

) to verify squeeze tube operation.

, and Section 4.5,

6-19

6.6 Printer Paper

Roll Replacement

See Figures 6-8 to 6-12.

NOTE: Do not operate printer without paper.

6.6.1 Procedure

Figure 6-8. Remove Take-

up Spindle

1. Open printer door.

2. Grasp remaining paper and pull it upward and out of printer.

3. Remove take-up spindle from its drive mechanism by pulling it to the left (see Figure 6-8).

4. Remove paper roll from take-up spindle and set empty take-up spindle aside.

5. Lower the platen and remove the lower paper spindle by pulling it straight forward.

6. Place new paper roll onto the lower spindle with the paper feeding downward from the back of the paper roll (see Figure 6-9).

NOTE: Check that the paper roll is positioned correctly. Thermal printer will not print if the paper roll is inserted backwards. Do not use other brands of thermal paper, use only STERIS thermal paper (Part Number 129359-008). Damage to printer mechanisms can occur if paper of different width or thickness is used.

7. Place lower spindle (with new paper roll) back into position by pressing from the front until it snaps into place.

8. Pull four or five inches of paper out from roll and tear the corners off the end to form a "V" tab (see Figure 6-9).

9. Slide tab of paper roll into printer from the back (with platen still in down position) until it exits from front of printer.

10. Grasp tab of paper, pull up 10 to 12 inches of paper, and feed this paper through opening in platen (see Figure 6-10).

11. Raise platen back up into position and snap in place under catch.

12. Insert tab of new paper roll into slot of take-up spindle (see Figure 6-10) and rotate spindle to secure paper in slot (see Figure 6-11).

13. Press take-up spindle back onto the drive mechanism and allow motor to rotate spindle to verify paper is secured to take-up roll (see Figure 6-12).

14. Close printer door.

6-20

920017-148 Operator Manual Routine Maintenance

Figure 6-9. Install Paper Roll

Figure 6-10. Feed Paper

Through Printer

Figure 6-11. Rotate Take-Up

Spindle

Routine Maintenance Operator Manual 920017-148

Figure 6-12. Verify Paper

Installation

6-21

6.6.2 Thermal Paper Storage

Thermal paper is subject to fading with time, humidity, and exposure to light.

It is the manufacturer's recommendation that thermal paper be stored in a dark place with an average ambient temperature of less than 77°F (25°C) and a relative humidity less than 65%. Under these conditions, the paper remains readable for at least five years. It is recommended that if printed data is to be retained for periods of time longer than 5 years (6-25 years), an additional photocopy should be made for record retention. In any case, a duplicate set of records should be maintained in the files of the engineering or maintenance departments.

Thermal paper begins to develop color at about 158°F (70°C). However, under humid conditions, it might begin to develop at an accelerated rate. If stored for 24 hours at 140°F (60°C), the paper shows some signs of development. It also shows signs of development if stored for 24 hours at 113°F (45°C) and a relative humidity of 90%.

Do not store thermal paper next to other chemically treated papers - such as pressure sensitive paper or other type of recording round charts - as this may cause fading in print. If thermal paper is to be stored in the same area, always ensure it and other chemically treated papers are kept in separate envelopes.

Thermal paper discolors when exposed to direct sunlight.

6-22

920017-148 Operator Manual Routine Maintenance

TROUBLESHOOTING 7

WARNING–PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should make repairs and adjustments to this equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized parts could cause personal injury, invalidate the warranty, or result in costly damage. Contact STERIS regarding service options.

WARNING - ELECTRICAL SHOCK AND/OR BURN HAZARD: Disconnect all utilities to washer before servicing. Do not service washer unless all utilities have been properly locked out. Always follow local occupational health and safety regulations, as well as electric and plumbing codes.

IMPORTANT: A listing of the

and servicing this equipment can be found in Section 1 of this manual. Do not operate or service the equipment until you have become familiar with this information.

This section describes the types of washer malfunctions which may occur, and indicates probable causes and corrective actions.

If you are unable to correct the problem with use of the Troubleshooting Charts, or if a problem occurs that is not described on the charts, please call STERIS.

Safety Precautions

to be observed when operating

NOTE: Never permit unqualified persons to service the washer.

Table Descriptions

Table 7-1 – Problems where NO alarm screen and printout occur.

Table 7-2 – Problems where alarm screen and/or printout occur.

WARNING - SLIPPING HAZARD: To avoid slippery

floor conditions, immediately wipe up any spilled liquids or condensation.

Table 7-1. Troubleshooting Chart - No Alarm Screen or Printout

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

1. Interior lights does not turn on.

*Service charges may be incurred. Consult your warranty for details.

Troubleshooting Operator Manual 920017-148

1. POWER-OFF/STANDBY switch in OFF/STANDBY position – Position to POWER.

2. Unit is in Service Mode – Switch unit to Operating Mode by pressing EXTEND CYCLE touch pad.

3. Fuse is blown – Call STERIS.*

4. Defective relay – Call STERIS.*

5. Defective fluorescent or ballast – Call STERIS.*

7-1

Table 7-1. Troubleshooting Chart – No Alarm Screen or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

2. Screen indicates "SERVICE TEST" when POWER-OFF/STANDBY switch is positioned to POWER.

3. Printer does not operate (display is blank)

when building electrical supply switch is ON.

4. Generated printout is light or blank or parts of characters are missing on generated printout.

1. Unit in Service Mode - Switch washer to Operating Mode by pressing EXTEND CYCLE touch pad.

2. If condition reoccurs, call STERIS.*

1. Printer ribbon cable unplugged from printer PC board – Call Service.

2. Printer is defective – Call STERIS.*

3. Printer PC Board is defective – Call STERIS.*

1. Printer paper installed backwards – Reinstall paper roll with paper feeding downward from the back of the roll.

2. Incorrect printer paper used – Use recommended products; do not use other brands of thermal paper, use only STERIS thermal paper (Part number P129359-008).

3. Printer head is dirty – Call STERIS.*

4. Printer is defective – Call STERIS.*

5. Printer PC board is defective – Call STERIS.*

5. Normal display when POWER/OFFSTANDBY switch is turned on, but printer will not print.

6. Printer printout is erratic.

7. No sound acknowledgment (beep signal) when touch pads are pressed.

8. Display locked up; pressing STOP/ RESET touch pad has no effect.

9. Thornton 200 pH Controller does not operate (display is blank) when building electrical supply disconnect switch is ON.

1. Printer ribbon cable unplugged from printer PC board – Call Service.

2. Printer PC board defective – Call STERIS.*

3. Printer is defective – Call STERIS.*

1. Printer PC board defective – Call STERIS.*

2. Printer is defective – Call STERIS.*

1. Touch panel unplugged – Call STERIS.*

2. Touch panel defective – Call STERIS.*

1. Push and pull EMERGENCY STOP pushbutton.

2. If condition reoccurs, call STERIS.*

Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-2

920017-148 Operator Manual Troubleshooting

Table 7-1. Troubleshooting Chart – No Alarm Screen or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

10. Control does not communicate with Thornton 200 pH Controller.

11. Spray jets clogged.

12. Treatment stops for no apparent reason.

13. Pump does not start during a treatment.

14. Insufficient or no water entering chamber through spray system.

Call STERIS.*

1. Check and clean spray jets.

2. If condition reoccurs, call STERIS.*

1. Chamber doors open – Close doors and press CYCLE/START touch pad.

2. If condition reoccurs, call STERIS.*

1. Chamber doors open – Close doors and press CYCLE/START touch pad.

2. If condition reoccurs,call STERIS.*

1. Horizontal spray headers clogged – Clean spray headers.

2. Chamber debris screen clogged – Clean debris screen.

3. Self-cleaning filter clogged – Clean filter.

4. If condition reoccurs, call STERIS.*

15. Insufficient or no water entering side tanks during treatment.

16. Foam in chamber or inside tanks.

1. Supply valves not fully open – Open supply valves.

2. If condition reoccurs, call STERIS.*

1. Wrong type of detergent. Refer to detergent specifications in Section 2.3, manufacturer's recommendations for amount of detergent to be used.

2. Too much chemical is injected during treatment – Check chemical injection calibration in Service Mode – Call STERIS.*

17. Load comes out dirty.

1. Wrong type of detergent or inappropriate concentration – Refer to detergent specifications in Section 2.3,

Specifications

for amount of detergent to be used.

2. Horizontal spray headers clogged – Clean spray headers.

3. If condition reoccurs, call STERIS.*

18. Detergent leaks from mechanical core.

Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

Chemical Additives Specifications

, and follow

Chemical Additives

, and follow manufacturer's recommendations

7-3

Troubleshooting Operator Manual 920017-148

Table 7-1. Troubleshooting Chart – No Alarm Screen or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

19. Water leaks from washer.

20. Chamber does not drain as usual (normally, chamber/sump is empty).

21. Unload door fails to open.

22. Insufficient or no water entering chamber through central spray header manifold.

1. Piping is leaking – Call STERIS.*

2. Damaged gaskets on top or bottom of doors – Call STERIS.*

3. Door side gaskets badly adjusted – Call STERIS.*

1. Chamber debris screen clogged – Clean screen.

2. Self-cleaning filter clogged – Clean filter.

3. If condition reoccurs, call STERIS.*

Safety interlock feature engaged. Unload door will not open until cycle is completed.

1. Bad connection between spray header and manifold – Install header correctly.

2. Clogged spray nozzles – Clean spray nozzles.

3. Incorrect cycle parameters.

4. If condition reoccurs, call STERIS.*

23. Excessive vapor exhausting from doors.

24. Vapor not removed from chamber.

25. Noisy exhaust fan.

26. Noisy Drying fan.

27. High pressure pump abnormally noisy.

1. Fixed spray jets clogged – Check and clean jets.

2. Damaged or badly adjusted gaskets – Call STERIS.*

3. Damaged or badly adjusted damper – Call STERIS.*

4. If condition reoccurs, call STERIS.*

1. Insufficient exhaust time – Increase exhaust time.

2. Damaged or badly adjusted Damper.

3. If condition reoccurs, call STERIS.*

Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-4

920017-148 Operator Manual Troubleshooting

Table 7-1. Troubleshooting Chart – No Alarm Screen or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

28. Suction pump abnormally noisy.

29. Doors open and /or close too slowly and/ or vibrate.

30. Doors do not open completely.

31. Doors open and/or close too quickly.

32. Travelers vibrating.

Call STERIS.*

1. Cable and pulley malfunction – Call STERIS.*

2. Door rails malfunction in wash chamber – Call STERIS.*

3. If condition reoccurs, call STERIS.*

1. Doors obstructed – Remove obstruction.

2. Cables and pulleys malfunction – Call STERIS.*

3. Doors guiding system malfunction – Call STERIS.*

4. Floor tilt still in upper position – Call STERIS.*

5. Air flow control improperly adjusted – Call STERIS.*

6. Air pressure improperly adjusted – Call STERIS.*

1. Air flow control improperly adjusted – Call STERIS.*

2. Air pressure improperly adjusted – Call STERIS.*

1. Cable(s) and pulley(s) malfunction – Call STERIS.*

33. Travelers are moving too slowly.

34. Auto-tilt floor lifting does not operate properly.

35. Incomplete Drying.

36. Abnormal draining of wash chamber.

37. Chemical pump(s) malfunction.

2. Air flow control improperly adjusted – Call STERIS.*

3. Air pressure improperly adjusted – Call STERIS.*

1. Cable and pulley malfunction – Call STERIS.*

2. Air flow control improperly adjusted – Call STERIS.*

3. Air pressure improperly adjusted – Call STERIS.*

1. Load exceeds 800 lb (363 kg) – Check load weight.

2. If condition reoccurs, call STERIS.*

1. Insufficient time set for drying phase – Increase drying time.

2. If condition reoccurs, call STERIS.*

1. Self-cleaning filter clogged – Clean filter.

2. If condition reoccurs, call STERIS.*

1. Fuse is blown – Call STERIS.*

2. Defective relay – Call STERIS.*

3. Defective chemical pump – Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-5

Troubleshooting Operator Manual 920017-148

Table 7-2. Troubleshooting Chart - Alarm Screen and/or Printout

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

1. Tank too long to fill. Alarm sounds and screen displays:

ALARM:

(TANK NAME)

TOO LONG TO FILL

Printer records:

* ALARM

(TANK NAME)

TOO LONG TO FILL HH:MM:SSX YY/MM/DD

2. Tank too long to drain. Alarm sounds and screen displays:

ALARM:

(TANK NAME)

TOO LONG TO DRAIN

Printer records:

* ALARM (TANK NAME) TOO LONG TO DRAIN HH:MM:SSX YY/MM/DD

3. Alarm sounds and screen displays:

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Supply valves closed – Open supply valves.

3. Building air supply too low – Call STERIS.*

4. STOP/RESET touch pad is pressed during the opening of the Unload Door. If operator does not press CYCLE START within 4 minutes, alarm will reoccur every 4 minutes (default) until a new cycle is started.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Supply valves closed – Open supply valves.

3. Building air supply too low – Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

ALARM:

(DET. NAME)

NOT REACHED

INJ

2. Detergent empty – Replace container.

3. If condition reoccurs, call STERIS.*

Printer records:

* ALARM

(DETERGENT NAME)

NOT REACHED HH:MM:SSX YY/MM/DD

4. Alarm sounds and screen displays:

ALARM: LOAD PUMP PRESSURE IS TOO LOW

Printer records:

* ALARM LOAD PUMP PRESSURE TOO LOW HH:MM:SSX YY/MM/DD

INJ

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Debris screen filter clogged – Clean debris screen.

3. Self-cleaning filter clogged – Clean filter.

4. If condition reoccurs, call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-6

920017-148 Operator Manual Troubleshooting

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

5. Alarm sounds and screen displays:

ALARM: UNLOAD PUMP PRESSURE IS TOO LOW

Printer records:

* Alarm UNLOAD LOAD PUMP PRESSURE IS TOO LOW HH:MM:SSX YY/MM/DD

6. Alarm sounds and screen displays:

ALARM: TRAVELER IS NOT MOVING

Printer records:

* ALARM TRAVELER IS NOT MOVING HH:MM:SSX YY/MM/DD

7. If Drain Discharge Cooldown option is present, alarm sounds and screen displays:

ALARM: COOL DOWN WATER LEVEL DEFECT.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Debris screen clogged – Clean debris screen.

3. Self cleaning filter clogged – Clean filter.

4. If condition reoccurs, call STERIS.*

Traveler system takes more than 18 seconds to go up or down during the recirculation phase.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Traveler system is obstructed – Remove obstruction.

3. Building air supply too low – Call STERIS.*

4. If condition reoccurs, call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Press CYCLE /START touch pad to resume operation.

3. If condition reoccurs, call STERIS.*

Printer records:

* ALARM: COOL DOWN WATER LEVEL DEFECT. HH:MM:SSX YY/MM/DD

8. Alarm sounds and screen displays:

ALARM: PRESSURE PUMP OVERLOADS TRIPPED

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Control detects a malfunction with the pressure pump – Call STERIS.*

Printer records:

* ALARM PRESSURE PUMP OVERLOADS TRIPPED HH:MM:SSX YY/MM/DD

*Service charges may be incurred. Consult your warranty for details.

7-7

Troubleshooting Operator Manual 920017-148

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

9. If Drying System option is present, alarm sounds and screen displays:

ALARM: SUCTION PUMP OVERLOADS TRIPPED

Printer records:

* ALARM SUCTION PUMP

OVERLOADS TRIPPED HH:MM:SSX YY/MM/DD

10. If Exhaust Fan option is present, alarm sounds and screen displays:

ALARM: EXHAUST FAN OVERLOADS TRIPPED

Printer records:

* ALARM EXHAUST FAN

OVERLOADS TRIPPED

HH:MM:SSX YY/MM/DD

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Control detects a malfunction with the suction pump – Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Control detects a malfunction with the exhaust fan – Call STERIS.*

11. Alarm sounds and screen displays:

ALARM: DRYING FAN OVERLOADS TRIPPED

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Controls detects a malfunction with the drying fan – Call STERIS.*

Printer records:

* ALARM DRYING FAN OVERLOADS TRIPPED HH:MM:SSX YY/MM/DD

12. Alarm sounds and screen displays:

ALARM: NEUTRAL PUMP OVERLOADS TRIPPED

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Control detects a malfunction with the neutralizing pump – Call STERIS.*

Printer records:

* ALARM NEUTRAL. PUMP OVERLOADS TRIPPED HH:MM:SSX YY/MM/DD

*Service charges may be incurred. Consult your warranty for details.

7-8

920017-148 Operator Manual Troubleshooting

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

13. If pH Neutralizing System option is present, alarm sounds and screen displays:

ALARM: pH METER ERROR

Printer records:

* ALARM pH METER ERROR HH:MM:SSX YY/MM/DD

14. Load doors remain closed after DOOR OPEN

touch pad was pressed. Alarm sounds and screen displays:

ALARM: LOAD DOORS DID NOT OPEN

Printer records:

* ALARM LOAD DOORS DID NOT OPEN HH:MM:SSX YY/MM/DD

15. Load doors remain open after DOOR CLOSE

touch pad was pressed. Alarm sounds and screen displays:

ALARM: LOAD DOORS DID NOT CLOSE

Printer records:

* ALARM LOAD DOORS DID NOT CLOSE HH:MM:SSX YY/MM/DD

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. pH meter detects water pH level too low and too high simultaneously – Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Air supply valves are closed – Open air supply valves.

3. Air pressure is below specifications – Call STERIS.*

4. If situation reoccurs, call STERIS.*

More than 20 seconds needed to close load door.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Load doors are obstructed — Remove obstruction behind or between doors.

3. Air supply valves closed – Open air supply valves.

4. Air pressure is below specifications – Call STERIS.*

5. If condition reoccurs, call STERIS.*

16. Unload DOOR OPEN touch pad was pressed with load door open. Screen displays:

ALARM: LOAD DOORS

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Loss of air supply during a cycle — Call STERIS.*

3. Load door sensors defective — Call STERIS.*

ARE OPEN

Printer records:

* ALARM LOAD DOORS ARE OPEN HH:MM:SSX YY/MM/DD

*Service charges may be incurred. Consult your warranty for details.

7-9

Troubleshooting Operator Manual 920017-148

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

17. Unload door remains closed after DOOR OPEN touch pad was pressed. Alarm sounds and screen displays:

ALARM: UNLOAD DOORS DID NOT CLOSE

Printer records:

* ALARM UNLOAD DOORS DID NOT OPEN HH:MM:SSX YY/MM/DD

18. Unload door remains open after DOOR CLOSE touch pad was pressed. Alarm sounds and screen displays:

ALARM: UNLOAD DOORS DID NOT CLOSE

Printer records:

* ALARM

UNLOAD DOORS

DID NOT CLOSE

HH:MM:SSX YY/MM/DD

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Unload doors are obstructed — Remove obstruction behind or between doors.

3. Air supply valves closed – Open air supply valves.

4. Air pressure is below specifications – Call STERIS.*

5. If condition reoccurs, call STERIS.*

More than 20 seconds needed to close unload doors.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Unload doors are obstructed — Remove obstruction behind or between doors.

3. Air supply valves closed – Open air supply valves.

4. Air pressure is below specifications – Call STERIS.*

5. If condition reoccurs, call STERIS.*

19. Load DOOR OPEN touch pad was pressed with load-end door open. Screen displays:

ALARM:LOAD DOORS ARE OPEN

Printer records:

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Close load doors. Press CYCLE START to resume.

3. Loss of air supply during a cycle — Call STERIS.*

4. Door sensors defective — Call STERIS.*

5. If situation reoccurs, call STERIS.*

* ALARM LOAD DOORS ARE OPEN HH:MM:SSX YY/MM/DD

*Service charges may be incurred. Consult your warranty for details.

7-10

920017-148 Operator Manual Troubleshooting

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

20. Screen displays:

MAINTENANCE DUE CALL SERVICE

Printer records:

MAINTENANCE DUE CALL SERVICE

21. Alarm tone sounds and screen displays:

ALARM: WATER TOO LONG TO HEAT

Printer records:

* ALARM WATER TOO LONG TO HEAT HH:MM:SSX YY/MM/DD

22. If Drain Discharge Cooldown option is present, alarm sounds and screen dis-

plays:

ALARM: WATER TOO LONG TO COOL

Printer records:

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Water temperature time-out alarm has elapsed before recirculation water temperature setpoint is reached. Adjust time out alarm delay in Service Mode.

3. Steam supply valves closed – Open steam supply valves.

4. Steam pressure below specifications – Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Cooldown time-out alarm has elapsed before water temperature in drain discharge cooldown tank reaches temperature setpoint – Adjust time out alarm delay in Service Mode.

3 Cold water supply valve closed – Open cold water supply valve.

4. Temperature of cold water above specifications – Call STERIS.*

* ALARM WATER TOO LONG TO COOL HH:MM:SSX YY/MM/DD

23. Alarm sounds and screen displays:

ALARM: TRAVELER SENSORS DEFECTIVE

Printer records:

* ALARM TRAVELER SENSORS DEFECTIVE HH:MM:SSX YY/MM/DD

Control detects traveler system in up and down positions simultaneously.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Defective Traveler Cylinder sensors – Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-11

Troubleshooting Operator Manual 920017-148

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

24. If pH Neutralizing System option is present, alarm sounds and screen dis-

plays:

ALARM: pH CANT BE NEUTRALIZED

Printer records:

* ALARM pH CANT BE NEUTRALIZED HH:MM:SSX YY/MM/DD

25. Alarm sounds and screen displays:

ALARM: LOAD BST RTD IS DEFECTIVE

Printer records:

* ALARM LOAD BST RTD IS DEFECTIVE HH:MM:SSX YY/MM/DD

Water in the cooldown tank is not neutralized after 16 trials.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Neutralizant chemical container empty. Change container.

3. Defective cooldown tank pH injection pump – Call STERIS.*

4. Defective pH probe (J1) – Call STERIS.*

Open or short circuit on Booster (in-line heat exchanger) RTD.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Call STERIS.*

26. Alarm sounds and screen displays:

ALARM: UNLOAD BST RTD IS DEFECTIVE

Printer records:

* ALARM UNLOAD BST RTD IS DEFECTIVE HH:MM:SSX YY/MM/DD

27. If Drain Discharge Cooldown option is present, alarm sounds and screen dis-

plays:

ALARM: COOLDOWN RTD IS DEFECTIVE

Printer records:

* ALARM COOLDOWN RTD IS DEFECTIVE HH:MM:SSX YY/MM/DD

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Open or short circuit on Booster (in-line heat exchanger) RTD – Call STERIS.*

Open or short circuit on Cooldown RTD.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-12

920017-148 Operator Manual Troubleshooting

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

28. Alarm sounds and screen displays:

ALARM: PUMP PRESSURE IS DEFECTIVE

Printer records:

* ALARM PUMP PRESSURE IS DEFECTIVE HH:MM:SSX YY/MM/DD

29. If Drying System option is present, alarm sounds and screen displays:

ALARM: DRYING TOO LONG TO HEAT

Printer records:

* ALARM DRYING TOO LONG TO HEAT HH:MM:SSX YY/MM/DD

Open or short circuit on Pressure Transmitter.

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Drying temperature time-out alarm has elapsed before air temperature reaches setpoint – Adjust time-out alarm delay in Service Mode.

3. Steam supply valves closed – Open steam supply valves.

4. Steam pressure below specifications — Call STERIS.*

30. Water flowmeter is defective. Alarm sounds and screen displays:

ALARM: WATER FLOW METER IS DEFECTIVE

Printer records:

* ALARM WATER FLOW METER IS DEFECTIVE HH:MM:SSX YY/MM/DD

31. Alarm sounds and screen displays:

ALARM: ALKALINE PUMP IS DEFECTIVE

Printer records:

* ALARM ALKALINE PUMP IS DEFECTIVE HH:MM:SSX YY/MM/DD

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Alkaline chemical injection pump still energized even if control de-energized pump — Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-13

Troubleshooting Operator Manual 920017-148

Table 7-2. Troubleshooting Chart – Alarm Screen and/or Printout (Cont'd)

PROBLEM POSSIBLE CAUSE AND/OR CORRECTION

32. Alarm sounds and screen displays:

ALARM: ACID PUMP IS DEFECTIVE

Printer records:

* ALARM ACID PUMP IS DEFECTIVE HH:MM:SSX YY/MM/DD

33. If pH Neutralizing System option is present, alarm sounds and screen dis-

plays:

ALARM: pH INJECTION TIME TOO LONG

Printer records:

* ALARM pH INJECTION TIME TOO LONG HH:MM:SSX YY/MM/DD

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Acid chemical injection pump still energized even if control deenergized pump — Call STERIS.*

1. Press ALARM REPLY touch pad to silence alarm buzzer.

2. Chemical container empty. — Replace empty container.

3. pH injection time longer than 15 minutes — Call STERIS.*

*Service charges may be incurred. Consult your warranty for details.

7-14

920017-148 Operator Manual Troubleshooting

REPLACEMENT PARTS AND PRODUCTS

WARNING–PERSONAL INJURY HAZARD AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should make repairs or adjustments to this equipment. Maintenance done by inexperienced, unqualified personnel or installation of unauthorized parts could cause personal injury, invalidate the warranty, or result in costly damage. Contact STERIS regarding service options.

IMPORTANT: A listing of the

operating and servicing this equipment can be found in Section 1 of this manual. Do not operate or service the equipment until you have become familiar with this information.

To order replacement parts and/or supply products, proceed as follows:

1. Include the description and part/order number as listed in Table 8-1.

2. Include the model and serial numbers of your unit on your order.

3. Send your order directly to STERIS.

Contact STERIS for recommendations on cleaning products or parts that are not listed below.

NOTE: Use only STERIS authorized parts on this equipment. Use of unauthorized parts will void the warranty.

Safety Precautions

to be observed when

Table 8-1. Replacement Parts

Description Part Number

Consumables

Paper, Roll, Printer P129359-008

Lubricant, Silicone for squeeze tubes P117950-599

Reflector, Fluorescent, Flow 20 W P117906-132

Inlet Pre-Filter, for IFA12 fan P117989-188

Replacement Parts

Spray Jet, Stainless Steel, 1/8" HU2510 P117909-578

Spray Jet, Stainless Steel, 1/8" HU2530 P117909-774

Tubing, Air, 1/4" O.D., Red P117955-228

Tubing, Air, 1/4", O.D., Blue P117955-229

Tubing, Air, 5/16", Nylon, Red P117005-012

Tubing, Air, 5/16", Nylon, Blue P117005-011

Hose, C-Flex, 1/2" I.D. x 7/8" O.D. P117020-529

Fuse, 3 A, 600 V P117909-744

Fuse, 5 A, 600 V P117901-328

Fuse, 5 A, 600 V P117909-034

Fuse 6 A, 600 V P117903-070

Fuse, 6.25 A, 600 V P117951-583

cont'd...

8-1

Replacement Parts and Products Operator Manual 920017-148

Table 8-1. Replacement Parts (Cont'd)

Description Part Number

Fuse, 15 A, 600 V P117902-669

Fuse, 30 A, 600 V P117902-671

Bushing, Spray Header (Wash Chamber P117005-978 and Accessory)

Bushing, Top Rotary Spray Arm P117987-854

Bushing, Hub, Central Header P117996-805

8-2

920017-148 Operator Manual Replacement Parts and Products

Contact Information:

Sales and Service :

STERIS Corporation 5960 Heisley Road Mentor, Ohio 44060 Tel.: 440 354 2600 Fax : 440 639 8199

Manufacturer:

Corporation STERIS Canada 490 boul. Armand-Paris Beauport (Québec) Canada G1C 8A3 Tel.: 418 664 1549 Fax: 418 664 0188

Technical Assistance:

STERIS Engineering Services 2424 West 23rd Street Erie, PA 16506 Tel.: 814 452 3100 Fax: 814 870 8400

Authorized EU Representative:

STERIS Limited STERIS House Jays Close Viables Basingstoke Hampshire RG22 4AX United Kingdom Tel.: 44 1256 840400 Fax: 44 1256 866502

Web Site: www.steris.com

Basil 9502 User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

A WORD FROM STERIS CORPORATION

TABLE OF CONTENTS

TABLE OF CONTENTS (Cont'd)

SAFETY PRECAUTIONS AND SYMBOLS

1.1 Symbols on Unit

1.2 Symbols on Nameplate

INSTALLATION VERIFICATION

2.1.1 Voltage and Amperage

2.1.2 Noise Level

2.2 Installation Checklist

2.3.1 General

2.3.2 Recommended Chemical Additives

COMPONENT IDENTIFICATION

3.1 General

3.2 Control Location

3.2.1 LOCK/UNLOCK/INIT Key Switch

3.2.2 POWER-OFF/ STANDBY Switch

3.3.1 Display Screen

3.3.2 Touch Pads

3.3.3 Printer

3.5.1 Photoelectric Sensors

3.5.2 Emergency Exit Safety Doors

3.5.3 EMERGENCY STOP Cables

3.5.5 Interior Light

3.5.6 Safety Delay

OPERATING INSTRUCTIONS

4.2 Priming Procedure

4.3 Doors

4.3.1 Door Operation

4.3.2 Interlock Feature

4.4 Accessories

4.4.1 General

4.6 DRAIN Cycle

4.7 Pause Cycle Operation

4.8 Abort Cycle Operation

4.9 Acknowledge Alarm Condition

4.10 Shutdown

4.10.1 Manual Shutdown

4.10.2 Automatic Shutdown

CYCLE AND CONTROL VALUE PROGRAMMING

5.1 General

5.2 Change Values Mode

5.2.1 Sequence of Display Screens

5.2.2 How to Modify a Cycle

5.3 Review Cycle Values

ROUTINE MAINTENANCE

6.2 Cleaning Procedures

6.2.1 Daily Cleaning

6.2.4 Central Header Manifold (Option)

6.2.6 Building Supply Line Strainers

6.3 DESCALER Cycle

6.3.1 Manual DESCALER Cycle

6.6.1 Procedure

6.6.2 Thermal Paper Storage

TROUBLESHOOTING 7

REPLACEMENT PARTS AND PRODUCTS