Basil 9500 User manual

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UNCRATING/INSTALLATION INSTRUCTIONS

BASIL® 9500 Cage and Rack Washer

(05/23/02) P-122998-049

Rev. 4

LIMITATIONS OF LIABILITY AND INDEMNITY

IN NO CASE, WHETHER AS A RESULT OF A BREACH OF CONTRACT, BREACH OF WARRANTY, OR TORT (INCLUDING STERIS’S OR CUSTOMER’S WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY) SHALL STERIS OR CUSTOMER BE LIABLE TO THE OTHER FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCURRED BY THE OTHER, INCLUDING, BUT NOT LIMITED TO, LOSS OF REVENUE, PROFITS, OR GOODWILL. HOWEVER, NOTHING CONTAINED IN THIS MANUAL IS INTENDED TO RELIEVE EITHER STERIS OR CUSTOMER FROM CLAIMS, LIABILITY, DAMAGES, OR EXPENSES RESULTING FROM BODILY INJURY, INCLUDING DEATH, OR FROM PROPERTY DAMAGE INCURRED DUE TO THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF THAT PARTY.

STERIS AGREES TO DEFEND, INDEMNIFY, AND HOLD CUSTOMER HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF STERIS AND CUSTOMER AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF STERIS . CUSTOMER AGREES TO DEFEND, INDEMNIFY, AND HOLD STERIS HARMLESS FROM ANY AND ALL CLAIMS, LIABILITY, DAMAGES, OR EXPENSES DUE TO PERSONAL INJURIES, INCLUDING DEATH, TO EMPLOYEES OF CUSTOMER AND STERIS AND TO THIRD PARTIES AND FOR PROPERTY DAMAGE TO THE EXTENT CAUSED BY THE WILLFUL ACTS, NEGLIGENCE, OR STRICT LIABILITY OF CUSTOMER.

WARNING - COPYING PROHIBITED

This manual is protected by Federal Copyright Law, which

provides for damages of up to USD $20000, as well as

criminal fines and imprisonment, for unauthorized copying.

A WORD FROM STERIS CORPORATION

Indications for Use

Follow each step of the Toavoid equipment damage, carefully open the carton. If you find any indication equipment damage (no matter how slight), show it to your supervisor.

To properly install this unit, you will need the Equipment Drawings (previously furnished), showing all utility service and space requirements. If drawings cannot be located, replacement copies may be obtained by writing, faxing or telephoning STERIS giving the serial and model numbers of your equipment.

Once installed, equipment operation should be tested by a qualified service technician (as outlined in Section 5) prior to equipment usage.

If STERIS supervision is desired, for installing and starting up this equipment, contact your local STERIS representative.

The Basil of soiled, reusable animal care devices (such as cages, racks, debris pans, feeder bottles) and other miscellaneous items by providing thorough cleaning and optimal drying. Safety hazards may occur if unit is used for other purposes than stated above.

9500 Cage and Rack Washer is intended for use in the sanitation

uncrating/installation instructions

in the order presented.

A listing of safety precautions to be observed when uncrating, installing, and

Advisory

testing this equipment can be found in Section 1 of these instructions. Do not begin uncrating/installing this equipment until you have become familiar with this information.

Any alteration of the washer not authorized or performed by STERIS Engineering Service which could affect its operation will void the warranty, could adversely affect washing efficacy, could violate national, state and local regulations, and could jeopardize your insurance coverage.

IMPORTANT: Check local occupational health and safety regulations, as well as electric and plumbing codes, for any special requirements that may pertain to installation of this unit.

Table of Contents Uncrating/Installation Instructions 122998-049

Service Information

Certification

A thorough preventive maintenance program is essential to safe and proper equipment operation. You are encouraged to contact your STERIS representative concerning extended service maintenance agreements to give your washer planned maintenance, assuring equipment performance according to factory specifications. A global network of skilled service specialists can provide periodic inspections and adjustments to assure low-cost peak performance. STERIS representatives can provide information regarding Annual Maintenance Agreements.

STERIS carries a complete line of accessories for use in this equipment. A STERIS representative will gladly review these with you.

See inside back cover for contact information.

This Basil 9500 Cage and Rack Washer complies with the following standards:

••

American and Canadian Standards:American and Canadian Standards:

•

American and Canadian Standards:

••

American and Canadian Standards:American and Canadian Standards: Conform to ANSI/UL Std. 3101-1 conform to CAN/CSA Std. C22.2 1010.1

••

Governing Directive for the Affixing of the CE Mark:Governing Directive for the Affixing of the CE Mark:

•

Governing Directive for the Affixing of the CE Mark:

••

Governing Directive for the Affixing of the CE Mark:Governing Directive for the Affixing of the CE Mark: Machinery Directive (98/37/CE).

••

Conformity to Other Applicable Directives:Conformity to Other Applicable Directives:

•

Conformity to Other Applicable Directives:

••

Conformity to Other Applicable Directives:Conformity to Other Applicable Directives: Electromagnetic Compatibility Directive (89/336/EEC) and amendments (92/31/EEC, 93/68/EEC); Low Voltage Directive (73/23/EED) and amendment (93/68/EC).

••

Standards applied to demonstrate conformity to the directives:Standards applied to demonstrate conformity to the directives:

•

Standards applied to demonstrate conformity to the directives:

••

Standards applied to demonstrate conformity to the directives:Standards applied to demonstrate conformity to the directives: IEC 1010-1 (1990); A1 (1992) A2 (1995); EN 50081-2; EN 55011; CISPR 11; EN 50082-2; EN 61000-4-2; EN 61000-4-3/ENV 50140; ENV 50204; EN 61000-4-4; EN 61000-4-6/ENV 50141.

122998-049 Uncrating/Installation Instructions Table of Contents

Section Title Page

1 LISTING OF WARNINGS, CAUTIONS, AND SYMBOLS ..................1-1

1.1 Symbols ....................................................................................................................... 1-4

2 SITE PREP ARATION ......................................................................... 2-1

2.1 Before Installing Equipment......................................................................................... 2-1

3 UNCRATING/INSTALLA TION INSTRUCTIONS ................................. 3-1

3.1 Open Crates ................................................................................................................ 3-1

3.1.1 Assembled Unit ................................................................................................... 3-1

3.1.2 Disassembled Unit .............................................................................................. 3-5

3.2 Disassembled Unit Assembly...................................................................................... 3-7

3.2.1 Crate A ................................................................................................................ 3-7

3.2.2 Sump ................................................................................................................... 3-7

3.2.3 Non-Service Side Walls ....................................................................................... 3-9

3.2.4 Service Side Panels........................................................................................... 3-11

3.2.5 Control Configuration......................................................................................... 3-11

3.2.6 Temporary Roof Support ................................................................................... 3-13

3.2.7 Roof ................................................................................................................... 3-15

3.2.8 Crate B .............................................................................................................. 3-17

3.2.9 Roof End............................................................................................................ 3-19

3.2.10 Door Rail Holders ............................................................................................ 3-21

3.2.12 Roof Components............................................................................................ 3-23

3.2.13 Single-Door Washer Back Panel Installation (option)...................................... 3-25

3.2.14 Emergency Guard Rails .................................................................................. 3-27

3.2.15 Spray Headers ................................................................................................ 3-29

3.2.16 Cabinet Corners .............................................................................................. 3-31

3.2.17 Control Panel Adjustment................................................................................ 3-31

3.2.18 Door Frames.................................................................................................... 3-33

3.2.19 Roller Stoppers................................................................................................ 3-35

3.2.20 Door Panels ..................................................................................................... 3-37

3.2.21 Ventilation Duct................................................................................................ 3-39

3.2.22 Pulley Guards ................................................................................................... 3-41

3.2.23 Traveler Driver Cable ........................................................................................ 3-43

3.2.24 Traveler Safety Cable ....................................................................................... 3-45

3.2.25 Crate C ............................................................................................................. 3-47

3.3 Move and Remove Skid............................................................................................. 3-47

3.3.1 Mobile Mechanical Core.......................................................................................3-47

3.3.2 Mechanical Core .................................................................................................3-51

3.3.3 Flexible Utility Hoses and Quick-Disconnect System (Option) ............................3-53

3.3.4 Leveling Legs (Accessory) ..................................................................................3-53

3.3.5 Crate D ...............................................................................................................3-55

3.3.6 Drying Option Disassembled Units.....................................................................3-55

3.3.7 Pneumatic Connections .......................................................................................3-57

Table of Contents Uncrating/Installation Instructions 122998-049

iii

TABLE OF CONTENTS (CONT'D)

Section Title Page

3.3.8 Door Links............................................................................................................3-61

3.3.9 Electrical Connections .........................................................................................3-63

3.4 Connect Utilities ..........................................................................................................3-67

3.5 Service Panels.............................................................................................................3-69

3.6 Ramp (Accessory) (All Units)......................................................................................3-71

3.7 Service Access Panels ...............................................................................................3-73

3.8 Move and Remove Skid ..............................................................................................3-75

4 INSTALLATION CHECKLIST ............................................................ 4-1

5 START-UP TEST ............................................................................... 5-1

5.1 Installation of pH Probe ............................................................................................... 5-2

5.2 How to Enter Factory Set-Up Mode ............................................................................. 5-3

5.2.1 How to Verify Indicator Lights.............................................................................. 5-5

5.2.2 How to Verify Door Configuration ........................................................................ 5-6

5.3 How to Enter Service Mode ....................................................................................... 5-10

5.3.1 How to Activate Digital Outputs ........................................................................ 5-11

5.3.2 How to Verify Suction Pump Rotation (Option).................................................. 5-12

5.3.3 How to Verify Drying Fan Rotation (Option)...................................................... 5-13

5.3.4 Air/Oil Tanks....................................................................................................... 5-15

5.4 Calibration ................................................................................................................. 5-17

5.4.1 How to Calibrate Chemical Injection Rate ......................................................... 5-17

5.4.2 How to Set Descaler Rate ................................................................................. 5-20

5.5 How to Set pH Ratios................................................................................................. 5-21

5.5.1 STERIS Chemicals ..............................................................................................5-21

5.5.2 Non-STERIS Chemicals........................................................................................5-24

5.5.3 How to Calibrate Chemical Neutralizing (pH) System (Option) ...........................5-25

5.6 Miscellaneous Verifications in Automatic Mode ..........................................................5-29

5.6.1 Safety Features...................................................................................................5-29

5.6.2 Automatic Floor Tilt (Option) ...............................................................................5-31

5.6.3 Piping and Ventilation .........................................................................................5-31

5.6.4 Manifold Coupling System (Option)....................................................................5-32

5.6.5 Clean Steam Supply Valve..................................................................................5-32

122998-049 Uncrating/Installation Instructions Table of Contents

TABLE OF ILLUSTRATIONS

FIGURE TITLE PAGE

2-1. Utility Service Connections...............................................................................................................2-1

3-1. Crates ...............................................................................................................................................2-2

3-2. Basil® 9500 Cage and Rack Washer, Reference View Point for All Installation Locations .................3-4

3-3. Pit Mounted Unit ...............................................................................................................................3-6

3-4. Non-Service Side Walls ....................................................................................................................3-8

3-5. Service Side Panels ........................................................................................................................ 3-10

3-6. Temporary Roof Support ..................................................................................................................3-12

3-7. Roof................................................................................................................................................. 3-14

3-8. Roof End..........................................................................................................................................3-18

3-9. Door Rail Holders .............................................................................................................................3-20

3-10. Roof Components ............................................................................................................................3-22

3-11. Single-Door Washer Back Panel (Option)......................................................................................... 3-24

3-12. Crate D: Inside Chamber Components ............................................................................................. 3-26

3-13.Spray Headers ................................................................................................................................... 3-28

3-14. Cabinet Corners ............................................................................................................................... 3-30

3-15. Door Frames ....................................................................................................................................3-32

3-16. Roller Stoppers ................................................................................................................................3-34

3-17. Door Panels .....................................................................................................................................3-36

3-18. Ventilation Duct ............................................................................................................................... 3-38

3-19. Pulley Guards .................................................................................................................................. 3-40

3-20. Traveler Cable.................................................................................................................................. 3-42

3-21. Traveler Drive Cable ........................................................................................................................ 3-44

3-22 Slide Mechanical Core .....................................................................................................................3-46

3-23. Mobile Mechanical Core - Center of Gravity ..................................................................................... 3-48

3-24. Mechanical Core Piping ................................................................................................................... 3-49

3-25 pH Probe Location ...........................................................................................................................3-50

3-26 Flexible Utility Hoses.......................................................................................................................3-52

3-27. Drying Option...................................................................................................................................3-54

3-28. Bottom Pneumatic Connections.......................................................................................................3-56

3-29. Top of Washer, Pneumatic Connections .......................................................................................... 3-58

3-30. Door Links ....................................................................................................................................... 3-60

3-31. Electrical Connections ..................................................................................................................... 3-62

3-32. Supply Line Connections ................................................................................................................. 3-66

Table of Contents Uncrating/Installation Instructions 122998-049

TABLE OF ILLUSTRATIONS (CONT'D)

FIGURE TITLE PAGE

3-33. Service Panels ................................................................................................................. ............... 3-68

3-34. Ramp (Accessory) (All Units)...........................................................................................................3-70

3-35. Service Access Panels....................................................................................................................3-72

3-36. Service Access Panels (cont'd) .......................................................................................................3-74

5-1. pH Probe........................................................................................................................................... 5-2

5-2. Control Panel and Printer ..................................................................................................................5-3

5-3. Typical Configuration Printout ..........................................................................................................5-14

5-4. Air/Oil Tanks....................................................................................................................................5-13

5-5. Chemical Injection Port .................................................................................................................... 5-16

5-6. Emergency Exit Safety Doors..........................................................................................................5-28

5-7. Damper Adjustment .........................................................................................................................5-33

LIST OF TABLES

TABLE TITLE PAGE

5-1. I/O Board Outputs Test ....................................................................................................................5-7

5-2. I/O Board Inputs Test .......................................................................................................................5-8

5-3. Control Board Analog Inputs Test.....................................................................................................5-8

5-4 Interlock Features.............................................................................................................................5-9

122998-049 Uncrating/Installation Instructions Table of Contents

LISTING OF WARNINGS, CAUTIONS, AND SYMBOLS

The following is a listing of the safety precautions which must be observed when uncrating, installing and servicing this equipment. WARNINGS indicate the potential for danger to personnel, and CAUTIONS indicate the potential for damage to equipment. These precautions are repeated (in whole or in part), where applicable, throughout the manual.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

When moving the unit, use a forklift. Only fully qualified service personnel should assemble and/or make adjustments to this equipment.

Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

Do not remove protective paper covering from front of doors until door installation is complete. Paper secures exterior glass in place during transport and installation.

To test or demonstrate Emergency Exit Safety Doors, first press Emergency Stop Pushbutton (located under control) or Emergency Safety Guard Rails (inside wash chamber) to turn power OFF. If power is still on while adjusting or servicing doors, the Photoelectric Sensor will detect the movement of the door panels and doors will open automatically.

Do not assemble Drying System components (frame, fan and heat exchanger) prior to installation on the mechanical core. Lifting assembled Drying System may result in back injury or equipment damage.

WARNING – LACERATION/EYE INJURY HAZARD:

When removing bands, wear gloves and eye protection, and always use a tool specifically designed to cut the bands. The bands used to secure these crates can cause personal injury when cut and tension is released.

WARNING – LACERATION HAZARD:

When removing bolts, wear gloves to protect your hands.

WARNING – PERSONAL INJURY HAZARD:

Doors are heavy. Installation of doors requires two people.

When doors are closing a pinch point is created at the hinges. Keep fingers away from door hinges to prevent

pinching.

Keep hands/fingers away from closing doors to prevent crushing between the two doors. To open doors from inside wash chamber, press Emergency Safety Guard Rails. Washer operation will

automatically stop. Then push firmly between door panels using shoulder and upper arm, applying upper body force. Do not push between the doors, but between door panels.

Two people are required to install the roof end sections. Using a step ladder, first set roof end on temporary

roof end support brackets, then lift up and sit into position.

(See next page for additional warnings and cautions)

Listing of Warnings, Cautions, and Symbols Uncrating/Installation Instructions 122998-049

1-1

WARNING – BURN HAZARD:

Except for emergency, do not open doors when cycle is in progress. In an emergency, first stop cycle by pressing the Emergency Stop pushbutton and wait for water flow to stop. Wear appropriate personal protective equipment (PPE) whenever reaching into or entering wash chamber.

Allow unit to cool down before performing any service on pump. Surface of motor and piping become very hot during unit operation.

Allow unit to cool down before performing any service on mechanical components and on piping. Components and piping become very hot during unit operation.

Allow piping to cool down before inspecting and/or cleaning supply line strainers.

When inspecting and/or cleaning supply line strainers, hot water/steam may be sprayed through door

opening. Wear appropriate Personal Protective Equipment (PPE).

Inner surfaces of washer are very hot after cycle completion. Operator should wear appropriate Personal Protective Equipment (PPE) and avoid all contact with inner surfaces when entering wash chamber to unload washer.

WARNING – FALL HAZARD:

To prevent falls, keep floors dry. Promptly clean up any spills or drippage.

WARNING – ELECTRICAL SHOCK AND/OR BURN HAZARD:

Fasteners and star washers are used to ensure protective bonding continuity. Always reinstall any star washer which may have been removed during installation or servicing.

WARNING – CHEMICAL BURN/EYE INJURY HAZARD:

Washer chemicals are caustic and can cause adverse effects to exposed tissues. Do not get in eyes, on skin, or attempt to ingest by mouth.

• Read and follow the precautions and instructions on the chemical label and in the Material Safety Data Sheet (MSDS) prior to handling the chemical, refilling the chemical containers, or servicing the chemical injection pumps and lines.

• Refer to MSDS for appropriate Personal Protective Equipment (PPE) whenever handling chemicals or servicing chemical injection pump and lines.

CAUTION– POSSIBLE EQUIPMENT DAMAGE:

After utilities are connected to washer, slowly remove the protective adhesive paper from the exterior cabinet panels to reduce the risk of static discharge.

When removing adhesives from stainless steel, use a small amount of non-flammable cleaning solvent. Rub in a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a circular motion or applied with

a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel. Do not use solvents on painted surfaces.

Once three-phase power is connected, check pump for correct rotation (indicated by arrow on pump motor). Incorrect pump rotation may result in pump damage and improper cleaning action.

1-2

122998-049 Uncrating/Installation Instructions Listing of Warnings, Cautions, and Symbols

CAUTION– POSSIBLE EQUIPMENT DAMAGE (cont'd):

Always position Bottle Washing Cart (option) over the manifolded coupling system before operating unit. If manifold is not positioned correctly, damage may result and unit will be unable to effectively wash load.

Always position Central Header Manifold (option) over the manifolded coupling system before operating unit. If manifold is not positioned correctly, damage may result and unit will be unable to effectively wash load.

Always leave plenty of space between load and doors. Leaning load against doors will damage doors and also prevent doors from opening.

Handle pH Probe with care: pH Probe is fragile. Hitting or rubbing pH probe may damage probe sensor. Use clamps to tighten quick disconnect clamps. Pump damage may result if air passes through union. Do not remove adhesive tape from corner spring traps before installation of doors is completed. Before operating equipment, make sure that pump motor is rotating in proper direction. Before removing plugs on Air/Oil tanks, make sure doors are in closed position and all door outputs are de-

activated.

IMPORTANT: Check the local occupational health and safety regulations, as well as electric and plumbing codes, for any special requirements that may pertain to installation of this unit.

Listing of Warnings, Cautions, and Symbols Uncrating/Installation Instructions 122998-049

1-3

Symbols

Symbols on the Crate:

Symbol Definition

TIP 'N TELL Indicator. "If TIP 'N TELL arrow point is blue, this package has been on its side or tipped over in transit. Make note on the bill of lading and check for damage. Any claims for dripping on this notation.

Maximum Relative Humidity.

This Side Up.

Keep Dry.

Fragile.

Do Not Stack.

Maximum Temperature.

Open This Side.

Symbols on the Unit:

Symbol Definition

Transfer of Heat, Hot Surface.

Protective Earth (Ground).

Warning! Risk of Electrical Shock.

Attention, Consult Manual for Further Instructions.

Warning! Do Not Step Here.

Fork Lift: Place Forks of the Fork Lift Here.

1-4

122998-049 Uncrating/Installation Instructions Listing of Warnings, Cautions, and Symbols

Symbols (cont'd)

Symbols on the Unit (cont'd):

Symbol Definition

Safety Exit: Push Here in Case of Emergency.

Rotation: Direction of the Rotation Device.

Emergency Stop Guard Rails: Push to Stop Washer and De-energize Control.

Load Delimitation: Do not Place Load Over Marks.

Factory Adjustment: Do Not Adjust.

Information on the Nameplate:

Symbol Definition

MOD. Model Number of the Unit

SER. Serial Number of the Unit

kW Power Rating of the Unit.

VOLTS Voltage Rating of the Unit.

AMPS Amperage Rating of the Unit. PH/Hz Phase/Hertz — Frequency of the Unit. YEAR Year of Manufacturing of the Unit.

Listing of Warnings, Cautions, and Symbols Uncrating/Installation Instructions 122998-049

1-5

This Page Intentionally Left Blank

1-6

122998-049 Uncrating/Installation Instructions Listing of Warnings, Cautions, and Symbols

SITE PREPARATION

1. Review permissible environmental conditions: This washer is designed to

2.1 Before Installing

Equipment

give optimal results in an environment where maximum relative humidity is less than 85% and maximum operating temperature is 104°F (40°C).

2. An optional seismic anchorage system is available for high risk seismic zones.

3. Review installation requirements: a. Clearance - Clearance space shown on Equipment Drawing is neces-

b. Barrier wall flange(s) installation - Refer to Equipment Drawing 122998-

c. Utility service lines:

sary for easy installation and proper operation and maintenance of washer (see Equipment Drawing 122998-061).

061 for installation.

• To allow service on unit without shutting off building supply lines, shutoff valves (not by STERIS) should be installed on steam, air and water lines to unit (see Figure 2-1). Shutoff valves must be capable of being locked in OFF position only.

• Disconnect switch (not by STERIS) must be installed on electric supply line (see Figure 2-1).

Figure 2-1. Utility Service

Connections

• Disconnect switches must be marked as the disconnecting device for the equipment and must be capable of being locked in OFF position only.

• If machine is installed next to other equipment, shutoff valves and disconnect switches should be located so that service can be shut off to one piece of equipment at a time.

• The disconnect device of the equipment must be within easy reach of the operator (preferably no more than 3 feet [1 m] away from equipment).

• Utility service requirements are shown on Equipment Drawing.

d. Electricity:

• Unit requires either 208 V, 60 Hz, 3-phase, 3-wire; 380/400/415 V, 50 Hz, 3-phase, 3-wire; or 480 V, 60 Hz, 3-phase, 3-wire power.

For 208 V, 60 Hz, a 50 A disconnect switch and AWG #6 (16 mm) wire is recommended.

For 480 V, 60 Hz, a 30 A disconnect switch and AWG #10 (6 mm) wire is recommended.

For 380/400/415 V, 50 Hz, a 20 A disconnect switch and AWG #12

(4 mm

If electrical supply is 380 V or 400 V, locate the 1000 VA transformer, inside the main electrical box, and connect red wire of primary side to 380 V (H2) tap connection.

) wire is recommended.

2-1

Site Preparation Uncrating/Installation Instructions 122998-049

• Check Equipment Drawing or Identification nameplate (located on frame of mobile mechanical core, above main electrical box, (see Figure 3-2) for proper voltage and amperage.

• This unit is overvoltage (Installation Category II).

• This equipment is not intended to be connected close to the main supply of the building.

• This equipment needs to be installed according to local electrical codes.

4. This is a Class 1 equipment A protective conductor connection is essential for the safe operation of the

equipment. Check for presence of protective conductor at equipment terminal and verify if connection is well secured inside terminal with proper torque requirement.

• Torque requirement for supply conductor terminals: (L1-L2-L3): 0.89 -1.03 lb/ft (1,2 - 1,4 N•m)

• Protective conductor terminal:

16.96 - 29.50 lb/ft (23 - 40 N•m)

5. Make sure washer is placed, as shown on Equipment Drawing, in correct relation to building supply lines. If unit is not at installation site, refer to Section 3 for proper moving instructions.

6. If washer is pit-mounted:

• Pit must be clean.

• Pit drain piping should be level with pit floor to allow water to drain.

2-2

122998-049 Uncrating/Installation Instructions Site Preparation

UNCRATING/INSTALLATION INSTRUCTIONS

NOTE: Use a forklift to move crates.

3.1 Open Crates

NOTE: Uncrate on level floor as close to installation site as possible.

3.1.1 Assembled Unit

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: When moving the unit, use a forklift.

WARNING – LACERATION / EYE INJURY HAZARD: When removing bands, wear gloves and eye protection, and always use a tool specifically designed to cut the bands. The bands used to secure these crates can cause personal injury when cut and tension is released.

IMPORTANT

A fully equipped, assembled unit should consist of two or more crates:

• Crate A: Sump, floor, roof, non-service side panels, hardware box, control panel(s), doors; Dimensions: 89" W x 117" H x 109" L (2260 x 2972 x 2769 mm); Max. Weight: 4000 lb (1818 kg).

• Crate C: Mechanical core; Dimensions: 49" W x 85" H x 108" L (1245 x 2159 x 2743 mm); Max. Weight: 2000 lb (909 kg).

• Crate D: Drying package (option) and/or enclosure wall option and/or ramp (option): Dimensions: 48" W x 44" H x 60" L (1229 x 1118 x 1524 mm).

Max. weight: 550 lb (250 kg).

NOTE: There is no Crate B for assembled units.

1. Bring washer as close as possible to installation site.

2. Position unit to open wooden crate from top and side. Provide a clear work area on all sides.

3. Remove transparent plastic wrap from around crate.

4. Check Tip Indicator, located on upper left side of crates (see Figure 1). Tip Indicator contains a blue compound at the bottom of the indicator. If unit has been tipped, residue from the blue compound will be found higher up in the indicator. If unit has been tipped, notify your STERIS regional office. A service technician will review the equipment and determine if unit was damaged.

: Bring in and uncrate only one crate at a time (see Figure 3-1).

5. Remove wood panels from top and sides of washer.

6. With skid under washer, lift and bring washer close to installation site.

7. Lift washer and remove skid from under washer.

8. Place washer into pit at final installation site. See Equipment Drawing (122998-061) and seismic anchorage report if option applies (122-997-987) for proper installation.

IMPORTANT: Be sure that suction piping is located on service side.

9. Floor mounted units:

• Use a 24" spirit level, level sump, end-to-end and side-to-side, to adjust

the four leveling legs (one at each corner of sump).

• Distance from door sill and floor can be adjusted between 7" and 9" (18

cm to 23 cm).

• Make sure washer is flush with floor.

3-1

Uncrating/Installation Instructions Uncrating/Installation Instructionsl 122998-049

Basil 9500 Cage and Rack Washer

Drying Option

Mechanical Core

Tip Indicators

Figure 3-1. Crates

3-2

122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

10. Pit-mounted units:

• Use a 24”spirit level, level sump, end-to-end and side-to-side, to adjust

four leveling legs (one at each corner of sump).

• To access leveling legs, external cabinet corners and front service panels

may have to be removed: a) Remove screws holding front service panel in place, and remove panel. b) Remove screws holding non-control side external cabinetcorner

panel in place and remove panel.

NOTE: leveling legs on control side panels can be reached from behind control side panel without having to be removed.

11. Inside wash chamber: Cut bands and remove control(s) from bottom of wash chamber.

12. Install controls on service side cabinet corner (5, 7) using hardware provided on controls (97, 98), tighten all hardware (see Figure 3-4).

NOTE: Always verify with customer if the location of main control with printer corresponds to configuration required.

NOTE: Control Configuration. If controls have been changed from one end to the other, align control with control door window as follows:

1. Close locks on control door.

2. Place control next to transparent membrane as if to operate control touch

pad.

3. Align control with control door window.

4. Tighten nuts.

5. Use Blank Sticker to cover printer window on secondary control side (see

Figure 3-14, detail "A").

• Remove bolts holding pieces of wood securing spray headers in place.

• Remove bolts and remove wooden floor frame inside wash chamber.

• Remove pieces of wood securing doors in place.

Once unit is in place, see Section 3.2.25 (Crate C) and Section 3.3.5 (Crate D) to complete washer installation.

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Non-Service Side

Right Side

Mechanical Core

Left Side

Tip Indicators

Emergency Stop Pushbutton

Service Side

Ref.: 920-003-135

Nameplate

Figure 3-2. Basil® 9500 Cage and Rack Washer, Reference View Point for All

Installation Locations

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.1.2 Disassembled Unit

A fully equipped, disassembled unit should consist of four crates:

• Crate A: Sump, floor, roof, non-service side panels, hardware box; Dimensions: 49" W x 85" H x 108" L x (1245 x 2159 x 22743 mm); Max. weight: 2000 lb (909 kg).

• Crate B: End roof, piping, guards, doors; Dimensions: 49" W x 85" H x 108" L x (1245 x 2159 x 22743 mm); Max. weight: 2000 lb (909 kg); If option side panel add 200 lb (91 kg).

• Crate C: Mechanical core; Dimensions: 49" W x 85" H x 108" L x (1245 x 2159 x 22743 mm); Max. weight: 2000 lb (909 kg).

• Crate D: Drying package (option); Dimensions: 48" W x 44" H x 60" L x (1229 x 1118 x 1524 mm); Weight: 550 lb (250 kg); and/or enclosure wall option, Weight: 700 lb (317 kg); and/or ramp (option); Weight: 550 lb (250 kg).

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: When moving the unit, use a forklift.

1. Remove transparent plastic wrap from around crate.

2. Check Tip Indicator, located on upper left side of crates (see Figure 3-1). Tip indicator contains a blue compound at the bottom of the indicator. If unit has been tipped, residue from the blue compound will be found higher up in the indicator. If unit has been tipped, notify your STERIS regional office. A service technician will review the equipment and determine if unit was damaged.

3. Position wooden crate to enable opening from top and side. Provide a clear work area on all sides.

4. Remove and discard side wooden panels.

IMPORTANT

: Do not remove wooden top and side crate frames. All parts must

be removed from crate ends. Do not remove parts from top of crates.

NOTE: Do not remove white protective adhesive paper until after utilities are connected.

5. Mobile mechanical core:

• Check Tip Indicator, located on frame below main electrical box (see

Figure 3-2). If unit has been tipped, notify your STERIS regional office. A service technician will review the equipment and determine if unit was damaged.

6. Repeat steps 1 through 3 for each crate.

IMPORTANT

: Become familiar with components and installation instructions

before installing washer. (see Fig. 3-2).

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1" [25 mm] Min. Clearance

94" [2,39 m] Pit

92" [2,34 m] Washer

3" [77 mm] Min. Clearance

6" [152 mm] Min.

Suction Piping

Mechanical Core

1" [25 mm] Min.

68-3/4" [1,75 m] Washer

78" [1,98 m] Pit

Mechanical Core

Washer Outline

Figure 3-3. Pit Mounted Unit

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.2 Disassembled Unit Assembly

IMPORTANT: Uncrate and assemble only one crate at a time.

NOTE: Major components in crate are numbred to assist in inventory and assembly of unit. Review crate contents by matching numbers on components to numbers listed in parenthesis ( ) and on figures.

NOTE: Bolts, washers, nuts, and other items needed for the assembly of the unit are in a box labeled HARDWARE, inside Crate A.

3.2.1 Crate A

3.2.2 Sump

Contents:

• Sump, without floor and floor grating assembly (1).

• Cabinet corner panels, non-service side, left (2) and right (4).

• Cabinet corner panels, service side, left (7) and right (5).

• Roof mounting brackets (9).

• Non service side roof (10) and service side roof (11).

• Floor frame (31).

• Floor grating sections: 1 central section (32) 2 side sections (33).

• Main Control (97).

• Remote Control (98).

• Cabinet supports (99).

• Hardware Installation Kit: bolts, silicon, etc.

Figure 3-3

1. See Equipment Drawing (122998-061) and seismic anchorage report if option applies, (122997-987) for complete installation details.

NOTE: For seismic installation, refer to Seismic Anchorage Instructions (included with documentation).

2. Install sump (1) on floor or in pit (if pit-mounted unit).

IMPORTANT

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: When moving the unit, use a forklift.

WARNING– LACERATION HAZARD: When removing bolts, wear gloves to potect your hands.

Uncrating/Installation Instructions Uncrating/Installation Instructionsl 122998-049

3. Floor mounted units:

• Use a 24” spirit level, level sump, end-to-end and side-to-side, to adjust

four leveling legs (one at each corner of sump).

• Distance from door sill and floor can be adjusted between 7 and 9 inches

(18 cm to 23 cm).

4. Pit-mounted units:

• Make sure that no floor covering materials, such as tile or wood, will be

installed after unit is into pit. If a floor covering is required, make sure unit is flush with floor covering.

• Use a 24” spirit level, level sump, end-to-end and side-to-side, to adjust

four leveling legs (one at each corner of sump).

• Make sure washer is flush with floor.

5. Floor Gratings: a) Install floor frame (31) inserting pins in holes (non-service side).

b) Install floor gratings (center (32), sides (33) ) on floor frame.

: :

: Be sure that suction piping is located on service side.

: :

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Apply Silicone

Detail C

Wall

Detail A

Angle Bracket

Detail B

Figure 3-4. Non-Service Side Walls

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.2.3 Non-Service Side Walls

Figure 3-4

IMPORTANT

1. Spread a 3/8 inch (11 mm) bead of silicone on non-service side sump base (1).

2. Spread a 3/8 inch (11 mm) bead of silicone on top and side of left corner panel (2).

NOTE: For washer installation with no clearance on non-service side of wash cabinet, bolt non-service side panels together (step 6), before bringing panels close to the washer.

3. Bring left corner panel (2) using installation cutout handles. Seat over sump, behind angle brackets (see Detail B).

NOTE: Finger-tighten the 1/4 - 20 bolts first to support the panel.

4. Finger-tighten hardware holding corner panels to sump, use 5/16 washers, 5/16 spring washers, and nuts at bottom of sump (see Detail A). Use 1/4 20 x 3/4 bolts, 1/4 lockwashers, and 1/4-20 nuts for angle brackets (see Detail B).

5. Repeat steps 2 through 4 to install right non-service corner panels (4).

6. From outside, on non-service side, fix non-service side panels together, using four 5/16-18 x3/4 bolts, eight 5/16 washers, and four 5/16 lockwashers provided.

: Two people minimum are required to assemble side walls.

7. Tighten wall to sump and secure wall to angle brackets (see Detail B).

8. Spread a 3/8 inch (11 mm) bead of silicone on central joint of panel (see Detail C).

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Apply Silicone

Angle Bracket

Detail A

Figure 3-5. Service Side Panels

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3.2.4 Service Side Panels

Figures 3-4 and 3-5

3.2.5 Control

Configuration

IMPORTANT

1. Apply a 3/8 inch (11 mm) bead of silicone on service side sump base (1).

2. Apply a 3/8 inch (11 mm) bead of silicone on side of right corner panels (5).

3. Bring right corner service side panel (5) and seat over sump, behind angle brackets (see Figure 3-4, Detail A).

: Two people minimum are required to assemble side walls.

NOTE: Finger-tighten the 1/4-20 bolts first to support the panel.

4. Finger-tighten hardware holding corner panels to sump. Use 5/16 washers, 5/16 springwashers and nuts at bottom of sump (see Figure 3-4, Detail A). Use 1/4 - 20 x 3/4 bolts, 1/4 lockwashers, and 1/4-20 nuts for angle brackets (see Figure 3-4 Detail B).

5. Repeat steps 2 through 4 to install left corner service side (6).

6. From outside, on service side, fix service side panels together, using four 5/16-18 x 3/4 bolts, eight 5/16 washers, four 5/16 lockwashers, and nuts provided.

7. Tighten wall to sump and secure wall to angle brackets.

Single door units:Single door units:

Single door units:

Single door units:Single door units:

Install Main Control (97) on unit, using 1/4 washers and 1/4-20 nuts provided. Make final adjustment when installing cabinet and tighten hardware (39, or 40) (See Figure 3-4 and 3-11).

Double door units:

NOTE: Controls can be installed to suit customer requirements.

Factory installation: Main Control, (97) is installed to the right and remote control (98) is installed to the left (operator facing service side of unit).

1. To change printer location, dismantle both support with controls, (controls

should stay on supports) (see Figure 3-5) and re-install on opposite ends of washer, using 1/4 washers and 1/4-20 nuts provided.

2. Install control cabinet supports (99), one bottom right and one bottom left

corner, using 1/4 washers and 1/4-20 nuts provided. Make final adjustments when installing cabinet (39, 40) and tghten hardware (see Figure 3-14).

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Studs

Figure 3-6. Temporary Roof Support

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3.2.6 Temporary Roof Support

Figure 3-6

1. On each side of washer, install temporary roof mounting supports (9). Position supports so they are in the highest position. Bolt temporary roof mounting supports to wall, using 5/16-18 nuts and 5/16 washers provided.

2. Bolt supports together in the middle with 5/16 -18 x 3/4 bolts, 5/16 washers and 5/16 nuts.

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Detail A

Roof, apply Silicone

Side Wall Stud

Apply

Silicone

Figure 3-7. Roof

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3.2.7 Roof

Figure 3-7

IMPORTANT: Installation of roof must be completed within 45 minutes

maximum, before silicone starts to dry.

NOTE: Refer to Equipment Drawing 122998-061 for clearance.

1. Apply a 3/8 inch (11 mm) bead of silicone along the corner of side panels, non-service and service side (see Detail A).

2. Slide non-service side roof (10) over temporary mounting supports aligning holes and studs.

3. Apply a 3/8 inch (11 mm) bead of silicone on edge of service side roof panel (see Detail A).

4. Slide service-side roof (11) over temporary mounting supports.

IMPORTANT: Do not tighten nuts yet.

5. Assemble roof sections, using 5/16-18 x 3/4" bolts, 5/16-18 washers, 5/1618 lockwashers and 5/16-18 nuts provided.

6. Bolt roof sections to side wall studs, using 5/16-18 nuts, 5/16 washers, and 5/16-18 lockwashers provided. Do not tighten.

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This Page Intentionally Left Blank

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.2.8 Crate B

Contents:

• Two Roof End Sections (pre-assembled), Left (12) and Right (13).

• Door Rails Supports, two for single door units (41, 42), four for double door

units (43, 44).

• Exterior Stainless Steel Jacket Panels, non-service side (14,15) (Option).

• Exhaust Fan (17) (option).

• Oil Tanks, left (18), right (16).

• Main Air Duct (19) (option, drying).

• Four Secondary Drying Ducts (20, 21, 22, 23) (option).

• Two Air Exhaust Ducts (24, 25).

• Two Spray Header Inlet Piping (26 long, 27 short).

• Traveler System Assembly (28).

• Guard Rails, Non-service side (29), and Service side (30).

• Spray Headers, Non-service side (35) and Service side (36).

• Cabinet Panel, Left non-service side (37).

• Cabinet Panel, Right non-service side (38).

• Cabinet Panel, Left service side (39).

• Cabinet Panel, Right service side (40).

• Door Frames,(45) and (46); If double door unit: Door Frames, (47) and (48).

• Door Panels (45 a) (45 b) and (46 a) (46 b); If double door unit: (47 a) (47 b)

(48 a ) and (48 b).

• Roller Guide (52).

• Spray Header Guide (49) (53).

• Roof Stoppers (54).

• Ventilation Duct Assembly (with gaskets) (55).

• Pulley Guards (56).

• Single Door Panels (option) (57), cover plates (63).

• Traveler System Driver Cable (66).

• Traveler System Safety Cable (67).

• Front Service Panels (76) (77) (if double door unit).

• Temporary Roof End Mounting Bracket (86).

• Transition Plate (91) (92) (Option).

• Transition Plate Support (93) (94) (95) (Option).

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Apply Silicone

DETAIL A

Door Guide

Support Angle

Figure 3-8. Roof End

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3.2.9 Roof End

Figure 3-8

1. Spread a 3/8 inch (11 mm) bead of silicone on edge of roof.

WARNING – PERSONAL INJURY HAZARD: Two people are required to install the roof end sections. Using a step ladder, first set roof end on temporary roof end support brackets, then lift up and sit into position.

2. On (both) side(s) of washer (for a double door unit), install Temporary Roof End mounting brackets (86). Position brackets so they are in the highest position.

3. Lift left-end roof section (12) and place on temporary roof end support brackets (86). Lift over edge of roof and sit into position. Align holes and studs. Bolt into place.

4. Repeat steps 1 through 3 for right-end section (13).

5. On each end, bolt roof end sections to roof using 5/16-18 x 3/4 bolts, 5/16 washers, and 5/16 lockwashers provided. Do not tighten yet.

6. Bolt roof ends on side wall panel corner studs using 5/16 washers, 5/16 lockwashers, and 5/16-18 nuts.

7. Remove temporary roof end mounting brackets (9).

8. Tighten all nuts on top of unit (center and edges of roof panels).

9. From inside washer, screw drying ducts to roof.

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Guide Rail Holder

Studs

Door Rail Holder

Rail Holder Angle

Door Rail

Fix to End Roof Fold

Figure 3-9. Door Rail Holders

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3.2.10 Door Rail Holders

Figure 3-9

1. Install door rail supports (41, 42, 43, 44) on interior cabinet walls and roof,

using 5/16-18 nuts, 5/16 washers, 5/16 lockwashers, and 5/16 nuts (see Figure 3-8, Detail A).

2. Install door rails (two on single units, four on double-door units) on door

guide support angles using setscrews.

3. Opposite end of rails should sit on end roof fold. Bolt rails to end roof fold

using 1/4-20 x 3/4 nuts and lockwashers.

4. Tighten roof and door guide assemblies in the following order: bolts on top

of roof, bolts on guide rail holders.

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Detail A

Figure 3-9. Roof Components

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3.2.12 Roof Components

Figure 3-10

1. On service side, install main drying manifold (19) (option) on roof, fingertighten 5/16 washers, 5/16 lockwashers, and 5/16-18 nuts.

2. Install exhaust fan (17) (option) on service-side roof using 5/16-18 x 3/4 bolts, 5/16 lockwashers, 5/16 washers, 5/16 nuts and pre-assembled collar and gaskets on damper.

3. Install roof piping with supports (26) on non-service side and (27) on service side, using 1/4 spring washers, 1/4 washers, and 1/4-2 0 x 1 / 2 bolts.

4. Install secondary drying manifolds (20, 21, 22, 23), using clamps and gaskets already installed on manifolds.

5. Install damper suction piping (24, 25) using collar and gaskets already installed.

6. Install oil tanks (16) (single door unit) or (16 and 18) (double door units) and bolt into place using 5/16-18 x 1 bolts, 5/16 washers, 5/16 lockwashers and 5/16-18 nuts (see Detail A).

7. Tighten hardware.

8. Install traveler drive mechanism (28) on service side wall using studs welded to walls to fix supports. Use 3/8 washers, 3/8 lockwashers and 3/8-16 nuts provided.

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Apply Silicone

Figure 3-11. Single-Door Washer Back Panel (Option)

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3.2.13 Single-Door Washer Back Panel Installation

(option)

Figure 3-11

IMPORTANT: For single door units, install Back Panel before installing

Emergency Guard Rails.

1. Apply silicone on cabinet corners and on door frames.

2. Secure back panel (57) to side walls using 10 - 32 x 1/2 screws, 3/16 washers, and 3/16 lockwashers provided.

3. Remove nut from corner (see Figure 3-17).

4. Apply silicone on upper corner panels.

5. Install cover plates (63) on top of right and left cabinet corners.

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Detail A

Microswitch Actuator

Top Guard Rails

Installation

Stud

Emergency Guard

Rail

Rod

Roof

Hole

Detail B

Roof Connection

Gasket

Plastic Support

Bottom Guard Rails

Assembly

Detail C

Figgure 3-12. Crate D: Inside Chamber Components

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.2.14 Emergency Guard Rails

Figure 3-12

IMPORTANT: For single door units, Back Panel must be installed before

installing Emergency Guard Rails. Refer toSection 3.2.13, “Single-Door Washer Back Panel Installation."

1. Remove floor gratings and floor frame.

2. Remove nuts and microswitch actuator from end of guard rail (29, 30).

3. On non-service side, install guard rail (29). Insert top of rod into roof holes.

4. Fix guard rail frame to roof studs. Make sure gasket is inserted between roof and top of guard rail frame. Finger-tighten 5/16 washers, 5/16 lockwashers, and 5/16-18 nuts (see Detail A).

5. Finger-tighten hardware to fix bottom of guard rail frame to the floor frame using two 5/16 -18 x 1 bolts, 5/16 lockwashers, and 5/16 flat washers provided (Detail C).

6. Repeat steps 2 through 5 for service side guard rail.

7. Distance between the two guard rails (side to side) should be 46” (1.168 m). Adjust if necessary. Tighten all hardware.

8. Lower guard rail.

9. On top of wash chamber, re-install nuts and actuator on guard rail rod. Raise actuator until microswitch rod rests into actuator notch. Tighten three nuts to fix actuator. The microswitch should “click” when raised.

10. From inside wash chamber raise guard rail.

11. On top of washer, check for proper adjustment of actuator. Microswitch

should move freely, without clicking, when guard rail is raised.

12. Re-install floor frame (31) and floor gratings (32, 33).

NOTE: Microswitch must be triggered when Emergency Guard Rail is raised.

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Figure 3-13. Spray Headers

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3.2.15 Spray Headers

Figures 3-12 and 3-13

1. On non-service side, install spray headers (35) on pre-assembled spray header mechanism (see Figure 3-1,2 Detail B), using 1/4-20 x1/2 bolts provided securing plate, 1/4 washers, and 1/4 lockwasher on mechanism.

2. Connect end of hoses to roof connections, using clamps and gaskets provided. Prior to tightening clamps, twist hose towards cabinet approximately 1/2 turn. Tighten all clamps. Verify that hose is close to side wall. Loosen and twist 1/2 turn until hose moves freely along the wall.

3. Install spray header guide (49) using 8-32 x 3/8 screw and 3/16 washer on top: fix bottom of guide using 5/16 washer and 5/16 lock washer (see Figure 3-13).

NOTE: Make sure guide fold is inserted between the two plastic roller guides fixed to spray header.

4. Repeat steps 1 and 2 for service side spray headers (36).

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RIGHT SIDE

DETAIL A

Blank Sticker

Side Fixation

Figure 3-14. Cabinet Corners

Front

Fixation

LEFT SIDE

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3.2.16 Cabinet Corners

Figure 3-14

NOTE: Match cabinet corner number to corresponding number on cabinet side.

1. Install cabinet control side panel (39 and/or 40) using two 1/4-20 x 3/4 bolts, 1/4 washers and lockwashers, 1/4-20 nuts, and two 10-32 x 3/8 screws.

2. Install cabinet non-control side panel (37 and/or 38), using 1/4 washers 1/4 lockwashers, and 1/4-20 nuts.

NOTE: For single door units with Exterior Stainless Steel Jacket option, configuration will include corner panels: 37, 38, 39, 40.

3. Single door unit without Exterior Stainless Steel Jacket option:

• A set of panels (37 and 39 or 38 and 40) will be installed depending on control side.

4. Double door unit configuration will include cabinet panels 37, 38, 39 and 40.

5. Non-service side cabinet option installation:

NOTE: View Point is from service side.

• Install exterior stainless steel jacket panel, non-service, right (14), using 10-32 x 1-1/4 screws and 3/16 washers.

• Install exterior stainless steel jacket panel, non-service, left (15) using 10-32 x 1/4 screws and 3/16 washers.

NOTE: For floor mounted units with Exterior Stainless Steel Jacket option, install base covering panel on non-service side.

3.2.17 Control Panel Adjustment

Figure 3-14

NOTE: Control Configuration. If controls have been changed from one side to the other, align control with control door window, as follows:

1. Close locks on control door.

2. Place control next to transparent membrane as if to operate control touch pad (see Figure 3-14, Detail A).

3. Align control with door window.

4. Tighten nuts.

5. Use Blank Sticker to cover printer window on secondary control side.

NOTE: Control Configuration verification will be performed later in Section 5, Start-Up Test.

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Detail A

Detail B

Detail D

Detail C

Figure 3-15. Door Frames

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3.2.18 Door Frames

Figure 3-15

1. Align top pulleys (see Detail A).

2. Install door frame (45) halfway into corner. Make sure bottom hinges are aligned with door opening (see Detail B).

3. From inside unit, lift door frame placing bottom rollers into door rails (see Detail C).

4. Lift door frame to install top rollers and adjust door frame (see Detail D).

5. Install door frame (46) following the same procedure.

6. On double door units, repeat steps 1 through 4 for door frames (47) and (48).

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Detail A

Detail B

Detail C

Figure 3-16. Roller Stoppers

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3.2.19 Roller Stoppers

Figure 3-16

1. Slide door frame inside washer.

2. Remove plastic tape from plastic blocks (see Figure 3-15, Detail B).

3. Place plastic blocks on both sides of pivoting arm.

4. Push and snap cover (52) onto plastic block and pivoting arm (see Detail A).

5. Finger tighten two (1/4-20 x 1/2) bolts, washers and lockwashers; and four (10-32 3/4) screws in place (see Detail B).

6. Pry slightly to make sure cover is flush with top of pivoting arm (see Detail C).

7. Tighten all bolts and screws.

8. Install roof stopper (54) on pulley support. Use 10/32 x1/2 screws (see Figure 3-14).

9. Slide doors on rails and verify that pivots and pulleys slide freely. Make sure stoppers slide under ventilation duct screws.

10. Repeat steps 1 through 5 for each door frame.

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Detail C

Detail A

Ground Cables

Detail B

Figure 3-17. Door Panels

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.2.20 Door Panels

WARNING – ELECTRICAL SHOCK HAZARD: Fasteners and star washers are used to ensure protective bonding continuity. Always reinstall any star washers which may have been removed during installation or servicing.

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Do not remove protective paper covering from front of doors until installation is complete. Paper secures exterior glass in place during transport and installation.

CAUTION– POSSIBLE EQUIPMENT DAMAGE: Do not remove adhesive tape from corner spring traps before installation of doors is completed.

Figure 3-17

1. Install door panel (45 a). Align top and bottom bolts. Slightly lift door panel to adjust into lower rod by pushing door panel slightly at the bottom. Thighten bottom screw using a 3-32 allen hex key. Lock in upper position (see detail A).

2. Install door panel 45 b following step 1.

3. Install ground cables (see Detail B).

4. To close door sections, fold left side panel into right side panel, then press panels firmly into place (see Detail B).

NOTE: After installing corner spring trap guides remove adhesive paper from spring trap.

5. On double door units, repeat steps for door panels 47 a, 47 b, 48 a and 48 b (not shown).

NOTE: Do not remove white protective adhesive paper from window before completing installation of doors.

IMPORTANT: After completing installation of doors, insert a screw driver between door frame and door panels to pry doors downwards to make sure doors are adjusted in place (see Detail C).

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End Roof

Section

Detail A

Ventilation Duct

Alignment Bolts

Figure 3-18. Ventilation Duct

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3.2.21 Ventilation Duct

Figure 3-18

1. Completely slide doors inside washer.

2. Install ventilation duct (55) inside wash chamber, matching holes on end roof section (12), using 8/32 x 3/8 screws.

3. Slip duct gasket over door top baffle (see Figure 3-8).

IMPORTANT: Make sure that Ventilation Duct slides and fits between the three alignment bolts and end roof section.

4. Repeat steps 1 through 3 on opposite end of washer.

5. Verify that doors open and close freely.

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Ventilation Duct

Door Rail Holder

Fold

Figure 3-19. Pulley Guards

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3.2.22 Pulley Guards

Figure 3-19

1. Install pulley guards (56) in each corner of the unit (two on single door units, four on double door units), using four 8-32 x1/4 screws to secure into position. Make sure that fold is facing down.

2. Check that doors open and close freely.

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Step 25

Step 9

Detail B

Step 24

Step 14

Cylinder

Step 3

Central Left

Pulley

Step 18

Step 12

Step 5 Step 4

Step 11

Step 10

Step 8

Step 2

Left Wing Pulley

Cylinder

Bracket

Step 23

Step 13

Step 1

Retention Plate

Step 7

Lower Service

Side Pulley

Step 6

Detail A

Figure 3-20. Traveler Cable

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.2.23 Traveler Driver Cable

Figures 3-20 and 3-21

NOTE: Remove floor gratings from bottom of wash chamber.

Refer to numbers indicated on Figures 3-18 and 3-19.

• From outside, on service side:

1. To fix driver cable to cylinder bracket (66), run cable under retention plate from left. Be sure cable is inserted into retention plate groove. Leave approximately 1 inch (2,54 cm) of slack in cable. Tighten bolts (step 1).

2. Insert cable between pulley guard and left wing pulley (step 2).

3. Insert cable between pulley guard and central left pulley (step 3).

4. Pass cable through left wall hole (step 4).

• From inside unit:

5. Inside washer apply tension to cable (Detail A). Position cable around top left inside pulley. Make sure cable does not touch guards. Guards should be positioned at a 45

6. Insert cable between guard and left pulley. (pulley nearest to wall seen from inside) (step 6).

7. Run cable along service side wall. Pass cable between spray header and roller mechanism. Pass cable between lower service side pulley. Verify pulley is adjusted at highest point, if not, loosen and adjust to highest point. (step 7).

angle (Detail B) (step 5).

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

8. Run cable beneath floor frame until it reaches low non-service side pulley. Insert cable between guard and pulley. Be sure cable is not blocked between floor frame and sump frame (step 8).

9. Pass cable between spray header and roller mechanism

. .

. Pass cable

. . through upper non-service side right pulley. Apply tension to cable . Be sure cable is correctly inserted in all pulleys and not touching any pulley guard (step 9).

10. Run cable across towards service side wall. Run cable through left hole (seen from inside) in plastic block (step 10).

• From outside unit:

11. Pull out cable from hole and insert between guard and right central pulley (step 11).

12. Insert cable between guard and right wing pulley on traveler mechanism support (step 12).

13. Secure cable end to retention plate. Apply tension and tighten bolts (step

13).

14. Position retention plate block on service side left end of cylinder. Be sure that retention plate is at the end of the stroke (step 14).

15. Re-install floor gratings (step 15).

16. Position center of non-service side spray header tubing at 7-1/4 inches, +/ 1/8" (18.4 cm, +/- 3 mm) from ceiling to center (step 16) (See Figure 3-19).

17. Insert cable into right retention block and tighten bolts (step 17).

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Drive Cable 66

Safety Cable 67

1/2" [1,2 cm] Appx. Loose

Step 7

7-1/4" [18,4 cm]

Spray Headers

Tubing

Step 16

Step 26

Step 17

7-1/4" [18,4 cm]

Step 19

Adjustment

Loose Cable

Traveler

Mechanism

Detail A

Cable Under

Tension

Figure 3-21. Traveler Drive Cable

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

• From outside washer:

18. Move cylinder cable retention plate to right end (step 18).

• From inside unit, on service side:

19. Lift service side traveler mechanism until spray header tubing is 7-1/4 inches, +/- 1/8" (18.4 cm +/- 3 mm) from ceiling to center of spray nozzle (step 19).

20. Insert cable into left retention plate block and tighten bolts (step 20).

21. From inside of unit, on non-service side, lower spray header to lowest point possible. Verify mechanism doesn’t touch lower part of support or pulleys before cylinder has completed a full course (from outside unit). Traveler movement should be stopped by cylinder stroke (step 21).

22. Repeat the same procedure on service side. Verify that cable is not in contact with guards (step 22).

NOTE: To adjust cable tension, untighten one of the lower pulleys, and lower it into slot until snug tension is reached (see Detail A).

NOTE: Do not overtighten cable. Overtightening might damage system components.

3.2.24 Traveler Safety Cable

Figures 3-20 and 3-21

• From inside unit:

23. On traveler mechanism, on service side, insert safety cable (67) between retention plate and mechanism. Leave approximately 1/2 inch (1 cm) of free cable. Tighten plate with bolts (step 19).

24. From inside unit, position traveler halfway. Insert security cable between guard and right pulley on service side (step 17).

25. Run cable across non-service side and insert between guard and left pulley on non-service side (step 25).

26. On non-service side, insert cable between retention plate and mechanism. Tighten retention plate slightly. Pull out cable from center until there is 1/2 inch (1 cm) slack on safety cable. Tighten bolts.

NOTE: Tension should be on traveler cable and not on traveler safety cable.

NOTE: If an adjustment is made to the traveler cable, the traveler security cable must also be adjusted.

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Uncrating/Installation Instructions Uncrating /Installation Instructions 122998-049

Skid

Anchoring Hooks

Clearance:

14' (4 m)

minimum

Stopper Block

Mechanical Core

Transition Ramp

Hook

Figure 3-22. Slide Mechanical Core

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.2.25 Crate C

Contents:

• Mechanical Core (65).

• Flexible Rubber Hose (58).

• Flexible Rubber Hose (59).

• Recirculation Piping (60) (if manifolded utensil cart option), or elbow (60) for

pneumatic 3-Way Valve.

• Pneumatic Valve Piping (61).

• Fully Drainable Valve (62).

• Drain Discharge Piping (64).

• Leveling legs (109) (Accessory).

• Injection Hose (110) (Automatic Descaler option).

• Hot Water Inlet (111) (if flexible utility hose option).

• Air Hose (112) (if flexible utility hose option).

• Steam Inlet (114) (if flexible utility hose option) .

• Steam Outlet (113) (if flexible utility hose option).

• Cold and Hot Water Inlet Hoses (115) (if flexible utility hose option).

3.3 Move and Remove Skid

3.3.1 Mobile Mechanical Core

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: When moving the unit, use a forklift.

NOTE: Before moving mobile mechanical core, check center of gravity (see Figure 3-22)

Figure 3-20

1. With mobile mechanical core still mounted on skid, use a forklift to move mechanical core to installation site.

2. Remove stopper block at crate end and middle stopper blocks. Free wheels. Remove anchoring hooks, two on each side of mechanical core.

3. Use transition ramp provided inside crate. Place ramp against unit frame and secure with hook already installed on ramp (see Figure 3-22).

4. Turn wheels at a 90° angle facing ramp and unlock.

5. Position mechanical core close to unit service side as indicated on Equipment Drawing (122-998-061).

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Figure 3-23. Mobile Mechanical Core - Center of Gravity

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

Condensate Port

Detail C

Detail B

Injector

Longest flat side upwards

Detail A

Figure 3-24. Mechanical Core Piping

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Drain Piping

Name Plate

pH Probe

Figure 3-25. pH Probe Location

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3.3.2 Mechanical Core

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Use clamps to tighten quick disconnect clamps. Pump damage may result if air passes through union.

Figure 3-24 and 3-25

1. Bring mechanical core (65) as close to installation site as possible, at approximately 12 inches (305 mm) from unit. Allow sufficient space to make connections between mechanical core and washer.

2. Install seismic anchorage if option applies (see report 122-997-987).

IMPORTANT

(next to nameplate) until installation is completed and until building water supply valve is opened (see Figure 3-25).

3. Connect suction hose (58) to suction pump inlet using pre-assembled clamps and gaskets.

4. Connect flexible hose (59) to pump outlet using pre-assembled clamps and gaskets.

5. Install 90o elbow (60) on roof piping using pre-assembled clamps and gaskets.

6. Connect flexible hose (61) for utensil cart (Manifold Coupling System Option) to pneumatic valve and other end to sump using pre-assembled quick disconnect clamps and gaskets.

7. Install drain valve (62). Connect service side left valve to the lower drain outlet. Connect suction pump hose end to service side right drain valve. Tighten piping support using 1/4-20 x 3/4 bolts, 1/4 washers, and 1/4 lockwashers. (see Figure 3-24, Detail B).

8. Connect main drain as follows: a) If unit is provided with Drain Discharge Cooldown tank (option), connect

drain line (64).

b) Connect flexible hose to condensate port on drain line (64). Connect

other end of hose to exhaust fan (option) port to the HVAC (not by STERIS) condensate drain port (see Figures 3-24 and/or 3-25).

: Do not remove pH probe attached to mechanical core frame

9. Move mechanical core as needed to make connections.

10. Connect suction pump piping (58) to washer upper drain connection (see

Equipment Drawing (122998-061).

11. Connect flexible hose (59) to unit.

12. Connect suction hose (58) to sump.

13. Connect hose end (62) to valve assembly.

14. Install cold water injection system without tank (Cooldown option) (76) using

5/16-18 x2-1/2 bolts, 5/16-18 nuts, and 5/16 lockwashers (see Figure 3-24).

15. Remove injector from green hose (110); see Figure 3-24, (if automatic

descaler option).

16. From inside washer, insert injector into O-ring. Insert injector through

service panel hole.

17. From outside unit, secure injector to panel using nut provided. Make sure

longest flat end of injector is facing up when tightening nut (see Figure 3-24, Detail A).

18. Connect hose (110) to injector.

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Figure 3-26. Flexible Utility Hoses

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3.3.3 Flexible Utility Hoses and Quick-Disconnect

System (Option)

Figure 3-25

1. Connect Hot Water Inlet (111) to Tee Hot Water Inlet connection on Mechanical Core. Apply teflon tape on thread.

2. Connect all quick-disconnect clamps from flexible hoses (112, 113, 114, and

115).

3.3.4 Leveling Legs (Accessory)

1. Install leveling legs (109) on Mechanical Core frame using 5/16 x 1-1/2 bolts and 5/16 spring washers (see Figure 3-24, Detail C).

2. Move Mechanical Core to its final position.

3. Place a spirit level along and across frame.

4. Adjust leveling legs as necessary by tightening or untightening adjusting nut.

NOTE: Use an adjustable wrench to lock top of rod on leveling legs when tightening nuts.

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Detail A

Figure 3-27. Drying Option

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.3.5 Crate D

Assembled Units or Disassembled Units. Contents vary depending uponAssembled Units or Disassembled Units. Contents vary depending upon

Assembled Units or Disassembled Units. Contents vary depending upon

Assembled Units or Disassembled Units. Contents vary depending uponAssembled Units or Disassembled Units. Contents vary depending upon options ordered.options ordered.

options ordered.

options ordered.options ordered.

3.3.6 Drying Option Disassembled Units

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Do not assemble Drying System components (frame, fan and heat exchanger) prior to installation on the mechanical core. Lifting assembled Drying System may result in back injury or equipment damage.

Figure 3-27

IMPORTANT

1. Install vertical drying system frame support (68) using 5/16-18 x 2-1/2 bolts, 5/16-18 flat washers, lockwashers, and nuts.

2. Install horizontal drying system frame support (69) using 5/16 - 18 x1 bolts, 5/16 flat washers, 5/16 lockwashers, and nuts for top frame.

3. Lift heat exchanger (70) over drying option frame. Secure two vertical posts with two 5/16-18 x 2-1/2 bolts, 5/16 flat washers, 5/16 lockwashers, and 5/16-18 nuts.

4. Spread a 3/8" (11 mm) bead of silicone on silicone gasket (72) to fix gasket to drying fan. Lift drying fan (71) and position next to heat exchanger.

5. Secure fan to heat exchanger with 5/16-18 x 1-1/4 bolts, 5/16 washers, 5/16 lockwashers, and 5/16-18 nuts.

6. Secure assembly to frame using two 3/8-16 x 1 bolts, two 3/8 -16 x 2-1/2 bolts, 3/8 washers, 3/8 lockwashers, and 3/8 -16 nuts.

7. Link heat exchanger to duct with 6 inch (15 cm) flexible hose (73) (about 24 inches long [61 cm]), using 2 collars already installed on hose.

8. Connect drain hoses (64) to heat exchanger box (70) and exhaust fan hose (71) (option) using collars already installed on hose. If there is no exhaust fan, connect on customer ventilation duct (see Equipment Drawing 122998-061).

9. Connect steam inlet union piping (74) to heat exchanger box (remove tape

on union).

10. Connect steam return piping (75) to heat exchanger box.

: Two people are required for this task.

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Figure 3-28. Bottom Pneumatic Connections

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.3.7 Pneumatic Connections

NOTE: Pressurized air line supply bundle is sheathed in black flexible conduit.

Connect air line supply as follows, matching numbers as described below :

Connections at Bottom of Washer (Fig.3-28).

1. Make AC5/2 BLUE connection.

2. Make AC5/2 RED connection.

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

3. If floor tilt option is present, make AC14/4 RED connection for automatic floor tilt pilot valve, at bottom of unit.

4. If floor tilt option is present, make AC14/4 BLUE connection for automatic floor tilt pilot valve, at bottom of unit.

Connections at Top of Washer (Fig.3-29).

TRAVELERS:

1. Make AC2/2 BLUE connection for right traveler cylinder pilot valve, on top of unit.

2. Make AC3/2 RED connection for left traveler cylinder pilot valve, on top of unit.

DAMPERS:

3. Make AC13/4 RED connection for damper pilot valve, on top of unit.

4. Make AC13/4 BLUE connection for damper pilot valve, on top of unit.

5. Make AC13/4 RED connection for drying damper, on top of unit (option).

6. Make AC13/4 BLUE connection for drying, on top of unit (option).

AIR/OIL TANKS:

NOTE: There are two Air/Oil Tanks on a single door unit, and four on a double door unit (one for each door section).

7. Make AC12/4 RED

(if applicable).

8. Make AC11/4 BLUE connection on right door open oil tank, on top of unit

(if applicable).

9. Make AC10/4 RED connection on left door close oil tank, on top of unit (if

applicable).

10. Make AC9/4 BLUE connection on left door open oil tank, on top of unit (if

applicable).

11. Remove plugs from pneumatic tubing (AC “A”, AC “B”, AC “C” and AC

“D”).

12. Make AC “A” connection on left door open cylinder, on top of unit (if

applicable).

13. Make AC “B” connection on left door open cylinder, on top of unit (if

applicable).

14. Make AC “C” connection on right door open cylinder, on top of unit (if

applicable).

Uncrating/Installation Instructions Uncrating /Installation Instructions 122998-049

connection on right door close oil tank, on top of unit

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Figure 3-29. Top of Washer, Pneumatic Connections

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

15. Make AC "D" connection on right door close cylinder, on top of unit (if

applicable).

16. Completely insert tubing into compression fitting, press as necessary and

tighten nut firmly.

17. Open pneumatic valves.

NOTE: To adjust oil level in Air/Oil Tanks, refer to Section 5.

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Cylinder

Attachment

Link Attachment

Figure 3-30. Door Links

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3.3.8 Door Links

Figure 3-30

1. Remove ties from door links.

WARNING– PERSONAL INJURY HAZARD: Keep hands/fingers away from closing doors to prevent crushing between the two doors.

2. Slide doors into closed position.

3. Secure door links to door frames, using blue Loctite on 3/8 -16 x 1-1/2 bolts, 3/8 washers, and 3/8 lockwashers.

4. Tighten bolts.

5. Slide doors into open position and verify that door links and pulleys slide freely.

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Figure 3-31. Electrical Connections

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

3.3.9 Electrical Connections

For all electrical connections see Figure 3-31.

NOTE: Wire bundle is sheathed in flexible black conduit. NOTE: Left and right refer to the position when facing service side.

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

Make electrical wiring connections as follows, matching numbers as described below:

Connections on Service Side of Washer:

NOTE: Main operator terminal can be located on either left or right side.

1. Make

2. Make P82 connection for main operator terminal communication,

3. Make ESB A connection for EMERGENCY STOP Button, behind main

4. If double door unit, make P70 connection for secondary operator termi-

5. If double door unit, make ESB B connection for EMERGENCY STOP

P92 connection for main operator terminal supply, behind main

controls (printer side).

behind main controls (printer side).

controls (printer side).

nal communication, behind secondary controls (non-operating end terminal).

Button, behind secondary controls (non-printer side).

Connection on Top of Washer, for Left Side:

6. If double door unit or single door unit with doors on left side, make LS2/4 connection for left door safety load sensor, on top of unit.

7. If double door unit or single door unit with doors on left side, make LDPSS connection for left door pump safety switch, on top of unit.

8. LS7/4 remains unconnected (not shown).

9. If double door unit or single door unit with doors on left side, make LS3/4 connection for left door close sensor, on top of unit.

10. If double door unit or single door unit with doors on left side, make PLL connection for left indicator light, on top of control panel.

11. Make LS0/2 connection for of unit.

12. Make ESGNSS connection for emergency stop guard rail, non-service side, on top of unit.

13. Make ESGSS connection for top of unit.

traveler cylinder left position sensor, on top

emergency stop guard rail, service side, on

Connections on Top of Unit, for Right Side:

14. If double door unit or single door unit with doors on right side, make LS8/4 connection for

15. LS13/4 remains unconnected (not shown).

16. If double door unit or single door unit with doors on right side, make LS15/4 connection for right door safety load sensor, on top of unit.

right door close sensor, on top of unit.

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This Page Intentionally Left Blank

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

17. If double door unit or single door unit with doors on right side, make RDPSS connection for right door pump safety switch, on top of unit.

18. If double door unit or single door unit with doors on right side, make PLR connection for right indicator light, on top of control panel.

19. Make

LS1/2 connection

for for

for traveler cylinder right position

for for

sensor, on

top of unit.

Connections in middle top of unit:

20. Make IL

21. If exhaust fan option is present, make EF connection, for exhaust fan system on top of unit. (Match wire numbers inside motor electrical box.)

22. If drying option is present, make D RTD connection, for drying RTD on top of unit.

connection for interior light, on top of unit.

Connections on top of mobile mechanical core:

23. If drying option is present, make DF connection, for drying system on top of mobile mechanical core. (Match wire numbers inside motor electrical box.)

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Cold Water Connection

Steam Supply Connection

Electrical Connection

Air Connection

Hot Water Connection

Steam Return

Figure 3-32. Supply Line Connections

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3.4 Connect Utilities

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

Figure 3-32

Connect the following supply lines to the unit (refer to Equipment Drawing for proper location):

• HOT WATER - Blow out hot water supply line to remove chips, scale, etc. Connect line to unit connection, accessible from top of mobile mechanical core.

NOTE: Water is hot; run water line to a safe sink or drain.

• COLD WATER (required on models equipped with a Drain Discharge Cooldown System or a pH Neutralizer System) - Blow out the building cold water supply line to remove chips, scale, etc. Connect line to unit connection, accessible from top of mobile mechanical core.

• STEAM - Blow out building steam supply line to remove chips, scale, etc. Connect line to unit connection, accessible from top of mobile mechanical core.

NOTE: Live steam; run steam line to a safe drain.

• CONDENSATE RETURN - Connect building condensate return line to unit connection, accessible from top of mobile mechanical core. Condensate return must be vented and non-pressurized.

• DRAIN - Connect building waste line to unit drain line, accessible from bottom of mobile mechanical core.

• VENT - Connect building ventilation system to unit vent connection or to Exhaust Fan (if option is present), accessible from top of unit.

• COMPRESSED AIR - Connect building supply line to unit connection, accessible from top of mobile mechanical core.

• ELECTRIC - Connect building electrical supply to unit electrical supply box, accessible from top of mobile mechanical core. Tighten electrical connections.

2. Open building supply valves and check for leaks. Correct if necessary.

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Figure 3-33. Service Panels

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3.5 Service Panels

1. Install Front Service panels (76, 77) as shown on Figure 3-33.

2. Install Front Service panels on exterior of service-side walls.

3. Secure into position using 10-32 x 1/4 screws.

CAUTION – POSSIBLE EQUIPMENT DAMAGE: After utilities are connected to washer, slowly remove the protective adhesive paper from the exterior cabinet panels to reduce the risk of static discharge.

4. Install transition supports (91, 94) level with floor using 10-32 x 3/8 screws if unit is pit mounted.

5. Install transition plates (92, 93) using 10-32 x 3/8 screws if unit is pit mounted.

6. Install protection panel (95) using 10-32 x 3/8 screws if unit is floor mounted.

7. Remove all white protective adhesive paper from the unit cabinet panels. Slowly peel paper away from stainless steel to reduce level of static discharge.

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DETAIL B

Angle Bracket

DETAIL A

Block

Mounting Bracket

Block

DETAIL C

Figure 3-34. Ramp (Accessory)

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3.6 Ramp

(Accessory) (All

Units)

Figure 3-34

1. Bolt angle bracket (80) to sump, below door sill. Use five truss head screws (10 - 32 x 1/2).

2. Place ramp base under angle bracket (see Detail A).

3. Install ramp base (81). Level ramp base to angle bracket and floor (see Detail A). Use six bolts 3/8 - 16 x 2 and six nuts 3/8-16 provided on both ends to adjust ramp base height.

4. Bolt blocks on ramp sides (83, 84). One on each side of Ramp. Use four 10

- 32 x 1/2 truss head screws and two 1/4- 20 x 1/2 bolts (see Detail B).

5. Temporarily tape side mounting bracket (85) on each side guard (83 and

84) to hold in place.

6. Fix side mounting brackets (85) from side guards to ramp. Use four 3/8 - 16 nuts. Non-slip guard should be placed on control panel side.

7. Place aluminum plate (82) on base. Bolt aluminum plate to mounting bracket and to ramp base using 10 - 32 x 1/2 truss head screws provided.

8. Repeat steps 1 through 7 to install second ramp on a double door unit.

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Detail C

Detail A

Detail B

Figure 3-35. Service Access Panels

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3.7 Service Access Panels

Figures 3-35 and 3-36

NOTE: Do not remove white protective adhesive paper from service and door panels until complete installation.

IMPORTANT: two people may be required to assemble Service Access Panels.

1. To install door frame (100), align middle door frame bracket flush with Mechanical Core frame (see Figure 3-35, Detail A) and lower door frame brackets. Mark holes on Mechanical Core frame.

2. Remove door frame. Drill Ø1/4 and tap 5/16 -18 into Mechanical Core Frame. Re-install and fix door frame on Mechanical Core using 5/16-18 x 3/4 bolts.

3. Fix bottom of side frame (101) to bottom and top of door frame (100); (see Detail B). Mark holes on Mechanical Core side frame (see Detail C).

4. Remove side frame. Drill Ø1/4 and tap 5/16 -18 into Mechanical Core frame. Re-install side frame on Mechanical Core using 5/16-18 x 3/4 bolts.

5. Repeat steps 3 and 4 to insall side frame (102).

6. Make sure Mechanical Core ends are flush with washer.

7. Lift slightly and slide extension panel (107) on service side panel (103) to adjust distance with washer.

8. Mark holes on corner control panel. Remove side panel (107).

9. Drill Ø 5/32 and tap 10-32 into corner control panel. Attach extension panel (107) using 10-32 x 1/2 screws.

10. Repeat same procedure on opposite side for extension side panel (108) on service panel (104).

11. Install service door panels (105 and 106) on frame (100). Insert doors into top rods (see Figure 3-36, Details A and B). Use 3/8 - 16 x 1-1/2 bolts and 3/8-16 locknuts on door bottom.

12. Install ground cables inside side top door holes using 8-32 x 3/8 screws (see Figure 3-36, Detail C).

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Detail A

Detail C

Detail A

Figure 3-36. Service Access Panels

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3.8 Cleanup

1. Remove all white protective adhesive paper found on panels, door(s) and

inside chamber with a small amount of non-flammable cleaning product. Keep solvent away from all painted surfaces or damage may result.

NOTE: After removing protective paper from doors, make sure outside glass fixture is firmly clipped over glass.

CAUTION: Slowly remove the protective adhesive paper from the exterior cabinet panels to reduce the risk of static discharge.

CAUTION: When removing adhesives from stainless steel, use a small amount of non-flammable cleaning solvent. Rub in a back-andforth motion (in same direction as surface grain). Solvent rubbed in a circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel. Do not use solvents on painted surfaces.

2. Remove all white assembling stickers from unit with a small amount of non-

flammable cleaning product. Keep solvent away from all painted surfaces or damage may result.

3. Inspect unit and work area to be sure all material used during installation

have been removed.

4. Remove three floor grids and clean sump thoroughly. Tie wraps, screws or

other items could enter and damage or jam suction pump.

THIS COMPLETES THE INSTALLATION. Before operating equipment, Installation Checklist (Section 4) and Operational Test (Section 5) should be conducted by a qualified service technician.

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Uncrating/Installation Instructions Uncrating /Installation Instructions 122998-049

This Page Intentionally Left Blank

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122998-049 Uncrating/Installation Instructions Uncrating/Installation Instructions

INSTALLATION CHECKLIST

Installation checklist must be completed after the washer is installed and prior to performing the operational test to assure complete and correct installation.

NOTE: Contact your STERIS representative to schedule a technician to test your installation and demonstrate proper equipment operation.

❏Shutoff valves (not by STERIS), for maintenance purposes and capable of

being locked in OFF position only, installed on steam, air, and water lines and in compliance with local occupational health and safety regulations, as well as electric and plumbing codes.

❏Disconnect switches (not by STERIS), for maintenance purposes and

capable of being locked in OFF position only, installed in electrical supply lines near the unit and in compliance with local occupational health and safety regulations, as well as electric and plumbing codes. Disconnect switches must bear the identification of the equipment to which they are connected.

NOTE: If unit is installed next to other equipment, shutoff valves and disconnect switches should be located so that service can be shut off to one piece of equipment at a time.

❏Washer positioned, as shown on Equipment Drawing, with required clearance

space and in relation to building supply lines.

❏Washer is level. Use leveling legs if necessary. ❏Building cold water line supplies water to unit as specified on Equipment

Drawing (required only if Drain Discharge Cool Down System, pH Neutralizing System or Cold Water Injection is present).

❏Building hot water line supplies water to unit as specified on Equipment

Drawing.

❏Building steam line provides steam to unit as specified on Equipment

Drawing.

❏Building condensate return line is connected to washer as specified on

Equipment Drawing.

❏Building air line supplies air to unit as specified on Equipment Drawing. ❏Building waste line is connected to washer as specified on Equipment

Drawing.

❏Building ventilation system is connected to washer as specified on Equipment

Drawing.

❏Electrical supply for unit is as specified on Equipment Drawing. ❏Floor surrounding unit has nonslip surface. ❏Piping connections between washer and mobile mechanical core are as

specified in Section 3.

❏Electrical connections between washer and mobile mechanical core are as

specified in Section 3.

❏Air line connections between washer and mobile mechanical core are as

specified in Section 3.

4-1

Checklist Uncrating/Installation Instructions 122998-049

❏If present, drying option connections between washer and mobile mechanical

core are as specified in Section 3.

❏If present, ramp is correctly attached to washer as specified in Section 3.

IMPORTANT: After a few weeks of operation, inspect units for leaks. Retighten all clamps and connections.

4-2

122998-049 Uncrating/Installation Instructions Checcklist

START-UP TEST

WARNING– PERSONAL INJURY HAZARD: To open doors from inside wash chamber, press Emergency Safety Guard Rails. Washer operation will automatically stop. Then, push firmly between door panels using shoulder and upper arm, applying upper body force. Do not push between the doors, but between door panels.

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: To test or demonstrate Emergency Exit Safety Doors, first press Emergency Stop Pushbutton) located under control) or Emergency Safety Guard Rails (inside wash chamber) to turn power OFF. If power is still on while adjusting or servicing doors, the Photoelectric Sensor will detect the movement of the door panels and doors will open automatically.

Test procedures included in this section should be performed by a STERIS trained service technician prior to normal operation of the washer.

NOTE: Chamber doors should still be open; if not, manually open doors.

1. Verify that wash chamber is empty and all packing material (tie wraps) has been removed.

2. Verify that debris screen is correctly positioned in wash chamber sump.

3. Make sure both clamps are properly secured over suction plate hose.

4. Verify Emergency Stop Guard Rails, inside wash chamber, are pulled up.

5. Make sure Emergency Stop Pushbutton(s) are pulled out (see Figure 3-2 for location).

5-1

Start-up Test Uncrating/Installation Instructions 122998-049

5.1 Installation of pH Probe

Figure 5-1.

1. Remove tape from Neutralizing Pump inlet piping.

2. Remove polystyrene wrap from pH Probe.

3. Remove gel-filled cap from pH Probe.

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Assembly or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales or service representative regarding service options.

CAUTION – POSSIBLE EQUIPMENT DAMAGE: Handle pH Probe with care; pH Probe is fragile. Hitting or rubbing pH probe may damage probe sensor.

4. Carefully insert pH Probe into Neutralizing Suction Pump inlet piping. Do not overtighten pH Probe.

5. Open water, steam and air building supply valves.

Remove pH

Probe

Neutralizing Pump

Inlet Piping

Figure 5-1. pH Probe

5-2

122998-049 Uncrating/Installation Instructions Start-up Test

5.2 How to Enter

Factory Set-Up Mode

POWER-OFF/

STANDBY

PRINT/PRINT

VALUES

Figure 5-2. Control Panel

and Printer

If main control and remote control panels have been interchanged from factory location, enter Factory Set-Up Mode to configurate control.

1. Position electrical disconnect switch to ON

2. Set POWER-OFF/STANDBY switch, located behind printer door, to

POWER (see Figure 5-2) and immediately press and hold PRINT on PRINT/PRINT VALUES

NOTE: Top portion of PRINT/PRINT VALUES switch must be pressed immediately after POWER has been pressed, otherwise washer will automatically enter Automatic Mode.

3. Display shows:

STERIS BASIL 9500

Then:

ENTER SERVICE MODE ACCESS CODE: XXXX

4. Enter Factory Set-Up Access code:

Printer Function Switch.

STATUS

DOOR

OPEN

DOOR

▲▲

▲

▲▲

DOOR

OPEN

CHANGE

VALUES

SAVE

VALUES

VALUE

▼▼

▼

▼▼

CHANGE

VALUES

a) Press DOOR CLOSE touch pad. b) Press DOOR OPEN touch pad. c) Press DOOR CLOSE touch pad. d) Press DOOR OPEN touch pad.

5. Press CHANGE VALUES touch pad (CVTP).

6. Answer NO to Delete Configuration question.

7. Press SAVE VALUES touch pad (SVTP) to review existing configuration.

8. Answer YES to all questions that will appear on display (check unit

options), until you arrive to:

STATUS

LOAD DOOR SIDE LEFT

9. Press

NOTE: You should stand facing Mechanical Core Service Side to determine left and right side.

10. Press CHANGE VALUES touch pad to confirm.

VALUEVALUE

VALUE (up or down) touchpad to move to RIGHT.

VALUEVALUE

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Start-up Test Uncrating/Installation Instructions 122998-049

11. Display shows:

STATUS

PRINTER CONTROL SIDE LOAD

VALUE

▲▲

▼▼

▲

▼

▲▲

▼▼

CHANGE

VALUES

SAVE

VALUES

CHANGE

VALUES

WARNING– PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD: Only fully qualified service personnel sould assemble and/or make adjustments to this equipment. Assembly or adjustments done by inexperienced unqualified personnel could cause personal injury or result in costly damage. Contact your STERIS sales representative regarding service options.

Values to

configurate when

exchanging control

panels

12. Press VALUE touchpad to move to UNLOAD.

NOTE: You should stand facing Mechanical Core Service Side to determine left and right side. Check Equipment Drawing to determine workflow operation.

13. Press CHANGE VALUES (CVTP) until the end of menu.

14. Press SAVE VALUES to answer NO to Review Configuration.

15. Press CHANGE VALUES to print new configuration. Printer prints:

*************************

FACTORY SETUP ************************ 11:35:04P 0/12/20 UNIT HAS BEEN RECONFIGURED 11:35:36p 0/12/20 ======================== UNIT CONFIGURATION 11:35:40P 0/12/20 ========================

DOUBLE DOOR UNIT

YES

DRYING PACKAGE

YES

DRAIN COOLDOWN

COOLDOWN TANK

FLOOR TILTING

YES

FINAL R. WATER TEMP. =

185.0

LOAD DOOR SIDE

LEFT

PRINTER CONTROL SIDE

LOAD

S/N 3608100003 CYCLE CNT =00000030 ADDITIONAL WASH TANK

YES

pH NEUTRALIZATION

MANIFOLD COUPLING

YES

AUTOMATIC DESCALER

YES

========================

Figure 5-3. Typical Configuration Printout

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122998-049 Uncrating/Installation Instructions Start-up Test

5.2.1 How to Verify Indicator Lights

CYCLE START

16. Display returns to:

STATUS

SERVICE MODE BASIL 9500

then:

STATUS

I/O TESTS TOUCHPADS DISPLAYS PRINTER

indicates flashing position.

17. Press CYCLE START to iniciate verification. Display shows:

STATUS

DIG.OUT DIG. IN ANALOG IN

indicates flashing position.

18. Press CYCLE START again to go to first I/O menu:

STATUS

01 pp sp tl tr ff fd mf ef df np rl gl rr

CURSOR

▲▲

▲

CURSOR

▲▲

▲

CURSOR

▲▲

▲

▼▼

▼

▼▼

▼

▼▼

▼

▲▲

▲

▲▲

▲

▲▲ ▲▲

▲

▲▲

VALUE

CURSOR

▲▲

▲

▼▼

▼

▼▼

▼

▼▼ ▼▼

▼

▼▼

19. Use CURSOR arrows (right or left) to select rl output, press VALUE (up) to activate output (RL). Verify that right red light is on. Press VALUE again to deactivate output.

NOTE: When output is selected, letters will change from lower case to capital letters. When de-activated, letters will change from capitals to lower case.

NOTE: Missing options are represented by two dashes: - -.

20. Use CURSOR arrows to select gl output, press VALUE (up) to activate output (GL). Verify that left green light is on. Press VALUE again to deactivate output.

21. Use CURSOR arrows to select rr output, press VALUE (up) to activate output (RR). Verify that right red light is on. Press VALUE again to deactivate output.

22. Press SELECT CYCLE twice to go to second outputs menu:

STATUS

02 gr lt p1 p3 p4 p5 f1 f2 f3 cw wh dh l1

23. Use CURSOR arrows to select gr output, press VALUE (up) to activate

▼▼

▼

output (GR). Verify that right green light is on. Press VALUE again to deactivate output.

IMPORTANT: In case indicator lights do not correspond to correct side configuration, verify that PLL cable is on the right side and that PLR cable is on left side.

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Start-up Test Uncrating/Installation Instructions 122998-049

5.2.2 How to Verify Door Configuration

SELECT

CYCLE

24. Press SELECT CYCLE twice to go to third outputs menu:

STATUS

03 o1 l2 o2 l3 o3 cd pd sd cl ol cr or dp

CURSOR

▲▲

▲

CURSOR

▲▲

▲

CURSOR

▲▲

▲

CURSOR

▲▲

▲

▼▼

▼

▼▼

▼

▼▼

▼

▼▼

▼

▲▲

▲

▲▲ ▲▲

▲

▲▲ ▲▲

▲

▲▲ ▲▲

▲

▲▲

VALUE

▼▼

▼

▼▼

VALUE

▼▼

▼

▼▼

VALUE

▼▼

▼

▼▼

VALUE

▼▼

▼

▼▼

EXTEND

CYCLE

25. Use CURSOR arrows to select output (OL). Verify that doors on left side open. Press VALUE again to deactivate output.

26. Use CURSOR arrows to select output (CL). Verify that doors on left side close.

27. Use CURSOR arrows to select output (OR). Verify that doors on right side open. Press VALUE again to deactivate output.

28. Use CURSOR arrows to select output (CR). Verify that doors on right side close.

29. Press EXTENDED CYCLE to return to Automatic Mode.

olol

ol output, press VALUE (up) to activate

olol

clcl

cl output, press VALUE

clcl

oror

or output, press VALUE (up) to activate

oror

crcr

cr output, press VALUE (up) to activate

crcr

(up) to activate

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122998-049 Uncrating/Installation Instructions Start-up Test

Basil 9500 User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

TABLE OF ILLUSTRATIONS

LIST OF TABLES

SITE PREPARATION

UNCRATING/INSTALLATION INSTRUCTIONS

3.2 Disassembled Unit Assembly

3.2.1 Crate A

3.2.2 Sump

3.2.3 Non-Service Side Walls

3.2.4 Service Side Panels

3.2.6 Temporary Roof Support

3.2.7 Roof

3.2.8 Crate B

3.2.9 Roof End

3.2.10 Door Rail Holders

3.2.12 Roof Components

3.2.14 Emergency Guard Rails

3.2.15 Spray Headers

3.2.16 Cabinet Corners

3.2.17 Control Panel Adjustment

3.2.18 Door Frames

3.2.19 Roller Stoppers

3.2.20 Door Panels

Ventilation Duct

3.2.21 Ventilation Duct

3.2.23 Traveler Driver Cable

3.2.24 Traveler Safety Cable

3.2.25 Crate C

3.3 Move and Remove Skid

3.3.1 Mobile Mechanical Core

3.3.2 Mechanical Core

3.3.4 Leveling Legs (Accessory)

3.3.5 Crate D

3.3.6 Drying Option Disassembled Units

3.3.7 Pneumatic Connections

3.3.8 Door Links

3.3.9 Electrical Connections

3.4 Connect Utilities

3.5 Service Panels

3.7 Service Access Panels

INSTALLATION CHECKLIST

START-UP TEST

5.1 Installation of pH Probe

5.2.1 How to Verify Indicator Lights

5.2.2 How to Verify Door Configuration