Basil 3500 User manual

UNCRATING/INSTALLATION INSTRUCTIONS
®
Basil
3500 Cage and Bottle Washer
(2006-06-14) P122996-977
A WORD FROM STERIS CORPORATION
Follow each step of UNCRATING/INSTALLATION INSTRUCTIONS in the order presented. Open crate(s) carefully to avoid damage to equip-
ment inside. If you find any indication of damage to equipment (no matter how slight), show it to your supervisor.
To properly install this unit, you will need equipment drawings (previ­ously furnished), showing all utility service and space requirements. If drawings cannot be located, replacement copies may be obtained by writing, faxing or telephoning STERIS, giving serial and model numbers of your unit.
Once installed, unit operation should be tested by a STERIS-trained service technician prior to your equipment usage.
Advisory IMPORTANT: Basil
®
3500 Cage and Bottle Washer is specifically
designed to only process goods as outlined in this manual.
A listing of Safety Precautions to be observed when uncrating, installing and testing this equipment can be found in S
ECTION 1 of
this manual. Do not begin uncrating/installing equipment until you have become familiar with this information.
Any alteration of this equipment not authorized or performed by STERIS could void the warranty, adversely affect its efficacy, and violate national, state, and local regulations.
STERIS supervision is recommended for installing and starting up this equipment. Contact STERIS for information on this service.
IMPORTANT: Be sure to verify the Occupational Health and Safety
Act, as well as local electric and plumbing codes, for any special requirements that may pertain to installation of this unit.
Indications for Use Basil 3500 Cage and Bottle Washers are specifically designed for
thorough, efficient cleaning of cages, bottles, debris pans and mis­cellaneous items used in the care of laboratory animals.
This washer is specifically designed to only process goods as out­lined in Operator Manual (P122998-741). If there is any doubt about a specific material or product, contact product manufacturer for rec­ommended washing technique.
©2006, STERIS Corporation. All rights reserved. Printed in Canada.
Introduction Uncrating/Installation Instructions 122996-977
i
Service Information A thorough preventive maintenance program is essential to safe and
proper unit operation. Customers are encouraged to contact STERIS concerning extended service maintenance agreements to give their washer planned maintenance ensuring equipment performance according to factory specifications.
A global network of skilled service specialists can provide periodic inspections and adjustments to help ensure low-cost peak perfor­mance. STERIS representatives can provide information regarding annual maintenance agreements.
STERIS carries a complete line of accessories for use in this equip­ment. Please contact STERIS for details.
Man uf ac tu re r:
Corporation STERIS
Can ad a
Beauport, Qc, CANADA
The base language of this document is ENGLISH. Any translations must be made from the base language document.
ISO 13485
ISO 9001 Certified
Facility
EC Authorized Representative:
STERIS Limited
STERIS House
Jays Close
Viables
Basingstoke
Hampshire
RG22 4AX
Sales and Service:
STERIS Corporation
5960 Heisley Road
Mentor, Ohio 44060
440-354-2600 • 800-444-9009
www.steris.com
ii
122996-977 Uncrating/Installation Instructions Introduction

TABLE OF CONTENTS

Section Title Page
A WORD FROM STERIS CORPORATION .................................................. i
Advisory .................................................................................................................................. i
Indications for Use .................................................................................................................. i
Service Information ................................................................................................................ ii
1 SAFETY PRECAUTIONS .................................................................... 1-1
2 UNCRATING INSTRUCTIONS ........................................................... 2-1
2.1 Open Crates .................................................................................................................2-1
2.2 Disassembled Unit Assembly .......................................................................................2-3
2.3 Move Washer and Remove Skid................................................................................... 2-5
2.4 Prepare Washer for Installation .....................................................................................2-8
3 INSTALLATION INSTRUCTIONS ....................................................... 3-1
3.1 Technical Specifications ...............................................................................................3-1
3.1.1 Voltage, Amperage and Power Consumption .......................................................3-1
3.1.2 Permissible Environmental Conditions .................................................................. 3-1
3.1.3 Seismic Anchorage System ..................................................................................3-1
3.2 Installation Requirements .............................................................................................3-2
3.3 Installation .....................................................................................................................3-3
3.4 Connect Utilities ............................................................................................................3-3
3.5 Cleanup ........................................................................................................................3-4
4 INSTALLATION VERIFICATION ........................................................ 4-1
4.1 General .........................................................................................................................4-1
4.2 Installation Checklist .....................................................................................................4-1
5 OPERATIONAL TEST ........................................................................ 5-1
Table of Contents Uncrating/Installation Instructions 122996-997
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SAFETY PRECAUTIONS

The following Safety Precautions must be observed when uncrating, installing and testing this Basil® 3500 Cage and Bottle Washer. WARNING indicates potential for personal injury and CAUTION indicates potential for dam­age to equipment. For emphasis, certain Safety Precautions are repeated throughout the manual. It is important
to review ALL Safety Precautions before uncrating and installing the unit.
1
WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
Use a forklift to move unit.
WARNING – LACERATION HAZARD:
Wear gloves to protect your hands when removing bolts.
WARNING – BURN HAZARD:
Allow piping to cool before inspecting piping and/or cleaning supply line strainers or valves.
Except for an emergency, do not open door when cycle is in progress. In a emergency, first stop cycle by pressing STOP touch pad and wait for water flow to stop. Wear appropriate Personal Protective equipment (PPE) whenever reaching into chamber.
When checking automatic stop feature, wear appropriate Personal Protective equipment (PPE) and open chamber door slowly. Hot water/steam may be sprayed through door opening if door is opened during a cycle.
WARNING – SLIPPING HAZARD:
To prevent slips, keep floor dry. Promptly clean up any spills or condensation. If spilled liquids are deter­gents or other chemicals, follow safety precautions and handling procedures set forth on detergent or chemical label and/or Material Safety Data Sheet (MSDS).
CAUTION – POSSIBLE EQUIPMENT DAMAGE:
Once three-phase power is connected, check pump for correct rotation. Incorrect pump rotation may result in pump damage and improper cleaning action.
When removing adhesives from stainless steel, use a solvent specially formulated for that purpose. Rub in a back-and-forth motion (in same direction as surface grain). Solvent rubbed in a circular motion or applied with a wire brush or steel wool on door and chamber assemblies can be harmful to stainless steel. Do not use solvents on painted surfaces.
Safety Precautions Uncrating/Installation Instructions 122996-977
1-1
The tables below contain symbols which may be on your Basil 3500 Cage and Bottle Washer components:
Table 1-1. Symbols on Crate
Symbol Definition
Tip Indicator. "If TIP 'N TELL arrow point is blue, this package has been on its side or tipped over in transit. Make note on the bill of lading and check for damage. Any claims for tip­ping will be based on this notation."
This Side Up.
Maximum Relative Humidity.
Keep Dry.
Fragile.
Do Not Stack.
Maximum Temperature.
Open This Side.
Equipment contained in this crate is very heavy. Use a lift truck to move. Uncrate on a level floor, as near as possible to the final installation location.
Personal injury and/or equipment damage hazard.
Always use tools appropriated for the task to be performed.
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122996-977 Uncrating/Installation Instructions Safety Precautions
Table 1-1. Symbols on Crate (Cont’d)
Symbol Definition
Always use tools appropriated for the task to be performed.
Always use tools appropriated for the task to be performed.
Table 1-2. Definition of Symbols on Unit
Symbol Definition
Protective Earth (Ground).
Transfer of Heat, Hot Surface.
Rotation: Direction of Rotation Device.
Reset.
CAUTION. High Voltage.
ELECTRICAL EQUIPMENT. Authorized Personnel Only.
WARNING. Disconnect Main Power switch before opening cover and working on electrical components.
WARNING. For continued protection against fire hazard replace only with same type and rating of fuse.
Safety Precautions Uncrating/Installation Instructions 122996-977
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