Basil 1000 User manual
OPERATOR MANUAL
®
Basil
Feeder Bottle Filler
(2004-03-04) P122994-772
1000
A WORD FROM STERIS CORPORATION
Advisory
This manual contains important information on proper use and maintenance
of the Basil
maintenance of this equipment must carefully review and comply with
the warnings, cautions, and instructions contained in this manual. These
instructions are important to protect the health and safety of personnel
operating this equipment and should be retained in a conveniently accessible
area for quick reference.
Complete instructions for uncrating and connecting utilities, as well as
equipment drawings, have been furnished. If missing, contact STERIS for
replacement copies, giving the unit serial and model numbers.
STERIS carries a complete line of accessories for use with this equipment. A
STERIS representative will gladly review these with you.
A listing of the
servicing this equipment can be found in Section 1 of this manual. Do not
operate or service the equipment until you have become familiar with this
information.
Any alteration of this equipment not authorized or performed by STERIS which
could affect units operation will void the warranty, could violate federal, state
and local regulations, and could jeopardize your insurance coverage.
®
1000 Feeder Bottle Filler. All personnel involved in the use and
Safety Precautions
to be observed when operating and
The Basil 1000 Feeder Bottle Filler is a manifold-type filler designed for filling
Indications for Use
Service Information
©2004, STERIS Corporation. All rights reserved. Printed in Canada
basket loads of feeder bottles used in the care of laboratory animals.
A thorough preventive maintenance program is essential to safe and proper
unit operation. This manual contains maintenance schedules and procedures
which should be followed for satisfactory equipment performance.
You are encouraged to contact STERIS concerning extended service maintenance agreements to give your unit planned maintenance, assuring equipment performance according to factory specifications. A global network of
skilled service specialists can provide periodic inspections and adjustments
to assure low-cost peak performance. STERIS can provide information
regarding annual maintenance agreements.
See inside back cover for contact information.
Table of Contents Operator Manual 122994-772
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122994-772 Operator Manual Table of Contents
TABLE OF CONTENTS
Section Title Page
A WORD FROM STERIS CORPORATION ................................................... i
1 LISTING OF SAFETY PRECAUTIONS AND SYMBOLS ..................... 1-1
2 UNCRATING/INSTALLATION INSTRUCTIONS ................................. 2-1
2.1 Uncrating Instructions ............................................................................................. 2-1
2.1.1 Open Crate ....................................................................................................... 2-1
2.1.2 Move Unit and Remove Skid ............................................................................ 2-1
2.1.3 Prepare Unit for Installation............................................................................... 2-1
2.2 Installation Instructions ............................................................................................ 2-3
2.2.1 Before Installing Equipment .............................................................................. 2-3
2.2.2 Technical Specifications ................................................................................... 2-3
2.2.3 Install Anchorage System ................................................................................. 2-4
2.2.4 Connect Utilities ................................................................................................ 2-4
2.2.5 Cleanup ............................................................................................................ 2-4
2.3 Installation Checklist ................................................................................................ 2-5
3 COMPONENT IDENTIFICATION ....................................................... 3-1
3.1 Component Identification ........................................................................................ 3-1
3.2 Controls ................................................................................................................... 3-1
3.3 Accessories ............................................................................................................. 3-2
3.3.1 Filler Header ..................................................................................................... 3-2
3.3.2 Bottle Baskets................................................................................................... 3-3
4 OPERATING INSTRUCTIONS ........................................................... 4-1
4.1 Before Operating Equipment ....................................................................................... 4-1
4.2 Filling the Bottles.......................................................................................................... 4-1
5 ROUTINE MAINTENANCE ................................................................ 5-1
5.1 General ........................................................................................................................ 5-1
5.2 Daily Cleaning.............................................................................................................. 5-2
5.3 Weekly Cleaning .......................................................................................................... 5-2
6 TROUBLESHOOTING ....................................................................... 6-1
7 REPLACEMENT PARTS AND PRODUCTS ........................................ 7-1
Table of Contents Operator Manual 122994-772
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122994-772 Operator Manual Table of Contents
LISTING OF SAFETY PRECAUTIONS AND
SYMBOLS
1
The following list of
indicate the potential for danger to personnel, and CAUTIONS indicate the potential for damage to equipment. These
Safety Precautions
Safety Precautions
are repeated, where applicable, throughout the manual.
must be observed when operating and servicing this equipment. WARNINGS
WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
Only fully qualified service personnel should assemble and/or make adjustments to this equipment. Assembly
or adjustments done by inexperienced, unqualified personnel could cause personal injury or result in costly
damage.
Regularly scheduled preventive maintenance, in addition to the faithful performance of the minor maintenance
described within this manual, is required for safe and reliable operation of this equipment. Contact STERIS to
schedule preventive maintenance.
When moving the unit, use a forklift.
WARNING – ELECTRIC SHOCK AND/OR BURN HAZARD:
Disconnect all utilities to equipment before servicing. Do not service the equipment unless all utilities have been
properly locked out. Always follow electrical safety-related work practice standards.
Disconnect main power switch before opening cover and working on electrical components.
For continued protection against fire hazard replace only with same type and rating of fuse.
WARNING – CHEMICAL BURN EYE AND/OR INJURY HAZARD:
Liquid descaler is corrosive and can cause adverse effects to exposed tissues. Do not get in eyes, on skin, or
attempt to swallow. Avoid breathing of mists. Read and follow the precautions and instructions on the Descaler
label and in the Material Safety Data Sheet (MSDS) prior to use.
Wear gloves and eye protection when using a descaling product. Avoid contact with eyes or skin. If spilled or
splashed, flush with plenty of water for 15 minutes. If swallowed, do NOT induce vomiting. Administer an alkali
with plenty of water. Seek medical attention immediately.
WARNING – LACERATION HAZARD:
When removing bolts, wear gloves to protect your hands.
WARNING – HEALTH HAZARD:
Vapors from solvent can be harmful. Use with adequate ventilation. Follow directions on the container.
WARNING – SLIPPING HAZARD:
To prevent slips, keep floors dry. Promptly clean up any spills or condensation.
(See next page for cautions)
Listing of Safety Precautions and Symbols Operator Manual 122994-772
1-1
CAUTION – POSSIBLE EQUIPMENT DAMAGE:
Use non-abrasive cleaners when cleaning unit. Follow directions on containers and rub in a back and-forth motion
(in same direction as surface grain). Abrasive cleaners will damage stainless steel. Cleaners rubbed in a circular
motion or applied with a wire brush or steel wool can be harmful to stainless steel. When using Pry Cream, rub
in a back-and-forth motion (in same direction as surface grain). Do not rub with a rotary or circular motion.
When removing adhesives from stainless steel, use a slovent specially formulated for that purpose. Rub in a backand-forth motion (in same direction as surface grain). Solvent rubbed in a circular motion or applied with a wire
brush or steel wool on assembies can be harmful to stainless steel. Do not use solvents on painted surfaces.
Symbols
Symbols on the Unit:
Symbol Definition
Warning. Refer to Manual for Further
Information.
Symbols on the Crate:
TIP'N TELL Indicator.
"If TIP'N TELL arrow point is blue, this package has
been on its side or tipped over in transit. Make note on
bill of ladding and check for damage. Any claims for
tipping will be based on this notation."
This Side Up.
Do Not Stack.
Fragile.
Keep Dry.
Information on the Nameplate:
MOD. Model of the Unit.
SER. Serial Number of the Unit.
kV Power Rating of the Unit.
V Volt, Number of the Phase (Three or One [blank])
Alternating Current.
A Amperage Rating of the Unit.
PH/Hz Hertz – Frequency of the Unit.
1-2
122994-772 Operator Manual Listing of Safety Precautions and Symbols
UNCRATING/INSTALLATION INSTRUCTIONS
A room layout, floor plan, and equipment drawing, showing all utility and space
2.1 Uncrating Instructions
requirements, were shipped with the unit. The clearance space, specified on
the floor plan, is necessary for proper installation, operation, and maintenance
of the unit. If any of these documents are missing or misplaced, contact
STERIS, giving the unit serial number and model numbers. Replacement
copies will be sent to you promptly.
2
2.1.1 Open Crate
WARNING – LACERATION
HAZARD: When removing
bolts, wear gloves to protect your hands.
2.1.2 Move Unit and Remove Skid
NOTE: When uncrating unit, note the following:
1) Uncrate on a level floor, as close to installing site as possible.
2) Crate dimensions are: 51 x 32 x 68" (1295 x 812 x 1727 mm).
3) Crate maximum weight is 300 lb (136 kg). Use a forklift to move crates.
1. Verify Tip’N Tell indicator located outside crate (see Figure 2-1). Tip
indicator contains a blue compound at the bottom of the indicator. If unit has
been tipped, residue from the blue compound will be found higher up in the
indicator. If unit has been tipped, notify STERIS and arrange to have a
service technician review the equipment and determine if unit was damaged.
2. Assure crate is positioned so it can be opened from the top. Provide a clear
work area on all sides.
3. Carefully cut and remove bands from crate. Discard bands before continuing.
4. Using a nail puller, remove and discard top wooden panel.
5. Remove and discard side wooden panels.
6. Remove and discard polystyrene wrap from around unit.
1. With the unit still mounted on the skid, position forklift under unit frame and
move unit to installation site.
WARNING – PERSONAL
INJURY AND/OR EQUIPMENT DAMAGE HAZARD:
When moving the unit, use
a forklift.
2.1.3 Prepare Unit for Installation
Uncrating/Installation Instructions Operator Manual 122994-772
2. Unscrew and discard lag bolts holding anchorage brackets to skid.
3. Pull out and discard base.
1. Remove all tape and/or foam packing from Bottle Filler.
2. Remove tape securing drain cap to sump.
3. Slide Filler Header Manifold (accessory) into connection.
2-1
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