barfield DC400, DC400A User Instruction

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DC400/A
USER INSTRUCTION SUPPLEMENT
M/N DC400/A, P/N 101-00802
Doc. P/N: 61-101-00802.EF2 Revision G January 7, 2015
_________________________________________
Adapter Module
MOD C, used with
DC400 OR DC400A
Corporate Headquarters
4101 Northwest 29th Street
Miami, Florida 33142
www.barfieldinc.com
Email: gsesales@barfieldinc.com
P/N’s 101-00800 or 101-00850
Digital DC Fuel Quantity Test Sets
For
BEECHCRAFT MODELS
1900/1900C, UA and UB
and
1900C/1900D, UC and UE
Barfield Inc. Confidential and Proprietary Information. This document and all the information contained herein is the sole property of Barfield Inc. No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This entire document is proprietary information and shall not be reproduced or disclosed to a third party without the express written consent of Barfield Inc. This document and its content shall not be used for any purpose other than that for which it is supplied.
Copyright © 2015 Barfield Inc. All Rights Reserved.
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APPLICABILITY
This manual is one of a family of manuals, each developed to address an individual Adapter Module especially designed for the DC-400 / DC-400A Digital Fuel Quantity Test Sets. It contains complete instructions for the maintenance, inspection, testing, troubleshooting, and calibration of the Gull Airborne and Ragen Data Fuel Quantity Systems.
These aircraft include (at the time of this writing):
1900 ............................... S/N UA
1900C ............................. S/N UB
1900C ............................. S/N UC
1900D ............................. S/N UE
61-101-00802.EF2 (REV. G) APP
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REVISION RECORD
REV.
A
B
C
D
E
F
G
260-00678
260-00729
260-00779
260-01003
260-01076
ECO #
N/A
260-00617
REV. DATE
Mar/17/03
May/20/03
Sep/15/06
Jan/23/09
Apr / 29 / 10
Apr/29/14
Jan/07/15
First Issue. This supplement replaces 56-101-00802 manual and covers MOD B (or earlier) releases of 101-00802.
For Mod C or later releases of adapter module.
Modifications to the company logo, company contact information and listed part 101-00814 were implemented. Beech probe adapter cable 101-00829 is a reflection of the said changes to adapter cable 101-00814.
Updated Company Logo
List of Approved Repair Facilities and
Recertification Information were added (page iv)
Revised per feedback from Beech and added section 7. System Wiring Integrity Test.
Updated Barfield logos.
DESCRIPTION OF CHANGE
61-101-00802.EF2 (REV. G) REV
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r
LIST OF APPROVED REPAIR FACILITIES
The manufacturer of this equipment does not recommend the user to attempt any maintenance or repair. In case of malfunction, contact the manufacturer, to obtain the list of approved repai facilities worldwide, ensuring that this equipment will be serviced using proper procedures and certified instruments. A Return Maintenance Authorization (RMA) number will be assigned during this call, to keep track of the shipment and the service.
BARFIELD PRODUCT SUPPORT DIVISION
Telephone: (305) 894-5400 Shipping Address: (800) 321-1039 Barfield, Inc. Fax: Miami, Florida 33142 Email:
Barfield, Inc. P.O. Box 025367 Miami, FL 33102-5367 USA
(305) 894-5401 4101 NW 29th Street
gsesales@barfieldinc.com USA
Mailing Address:
Barfield Adapter Module, P/N 101-00802, has a one-year recertification requirement. Qualified technicians in a shop equipped with the necessary tooling, facilities, and Barfield-approved procedures must perform the maintenance required by this unit.
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RECERTIFICATION
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CONTACT INFORMATION
USERS ARE REQUESTED TO
NOTIFY THE MANUFACTURER OF
ANY DISCREPANCY, OMISSION OR
ERROR FOUND IN THIS SUPPLEMENT.
PLEASE SEND YOUR COMMENTS TO:
BARFIELD, INC.
ATTN: GSTE
4101 NORTHWEST 29TH STREET
MIAMI, FL 33142
USA
TELEPHONE (305) 894-5400
(800) 321-1039
FAX (305) 894-5401
EMAIL ADDRESS: gsesales@barfieldinc.com
61-101-00802.EF2 (REV. G) CONTACT INFO
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TABLE OF CONTENTS
Applicability Revision Record List of Approved Repair Facilities / Recertification Contact Information Table of Contents List of Tables
PAGE
1. Description ........................................................................................................ 1
2. Operation
1. System Insulation Test ................................................................................. 3
2. Insulation Test (Individual Probes) ............................................................... 8
3. System Capacitance Test ........................................................................... 12
4. Capacitance Test (Individual Probes) ......................................................... 15
5. Indicator Test ............................................................................................... 21
6. Preferred Calibration Test (with Dry Tanks) ................................................ 26
7. System Wiring Integrity Test ....................................................................... 29
3. Alternate Tests
1. Probes Bench Test ...................................................................................... 34
2. Indicator Bench Test ................................................................................... 37
3. Alternate Calibration (Wet Tanks) ............................................................... 41
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LIST OF TABLES
PAGE
1. Conductance to Megaohm Conversion ...................................................................... 6
2. Tank Capacitance Empty ........................................................................................... 14
3. Tank Capacitance Full ............................................................................................... 14
4. Probe Capacitance Empty (1900/1900C, UA and UB) .............................................. 18
5. Probe Capacitance Empty (1900C/1900D, UC and UE) ........................................... 18
6. Probe Capacitance Full (1900/1900C, UA and UB) .................................................. 19
7. Probe Capacitance Full (1900C/1900D, UC and UE) ............................................... 19
8. Add for Full .................................................................................................... 27
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CHAPTER 1 DESCRIPTION
A. Capabilities
(1) Complete testing of fuel quantity system. (2) Testing of individual fuel tanks. (3) Testing of indicators. (4) Dry and wet tank calibration.
B. Panel Controls
(1) See Instruction Manual 56-101-00850 for details on the DC400A Fuel
Quantity Test Set. See Technical Manual 57-101-00800 for information on the DC400 Digital Fuel Quantity Test Set.
(2) Refer to Aircraft Maintenance Manual for description of the aircraft fuel
quantity system.
C. Aircraft System Description
(1) Refer to the Aircraft Maintenance Manual for specific procedures and
maintenance practices.
D. Equipment Required (or equivalent)
(1) DC400A Digital Fuel Quantity Test Set, P/N 101-00850 or the DC400
Digital Fuel Quantity Test Set, P/N 101-00800
(2) Barfield Instruction Manual 56-101-00850 (DC400A) or Barfield
Technical Manual 57-101-00800 (DC400) (3) Fuel Quantity Adapter Module, P/N 101-00802 (4) Probe Adapter Cable, Barfield P/N 101-00829 or 101-00814 (5) Test leads, banana plug to alligator clip, P/N 101-01012 (6) 15-pin adapter cable, Barfield P/N 101-00831 or 101-00817
NOTE: Barfield adapter cables are available as a separate
purchase.
(7) A 1900/1900C/1900D Beech Probe adapter pin (8) A 28 VDC Power Supply (9) A Probe Selector Unit:
For 1900/1900C, UA and UB: P/N 114-389001/935
For 1900C/1900D (UC, UE): P/N 118-389004/935
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E. Precautions
(1) Refer to Aircraft Maintenance manual for proper fueling and defueling
procedures. Observe all safety precautions.
(2) Refer to the Aircraft Maintenance manual for location of the system
components and instructions for removal and replacement.
(3) Insure fuel quantity circuit breakers are open and they remain open
while aircraft and test set connections are broken or made.
(4) Insure power remains OFF unless otherwise specified.
F. Preliminary
(1) To insure the integrity of all system components, perform the
Insulation, Capacitance tests first. Then, perform one of the Indicator tests (System or Bench) and, if necessary, the Probe Bench test. These tests will provide an effective means for troubleshooting the system.
(2) After performing an indicator test and before returning the aircraft to
service, calibrate the aircraft fuel quantity system using the Preferred (or Alternate) Calibration Test.
(3) Failure to calibrate the system could result in an inaccurate fuel
quantity indication.
G. Disclaimer
(1) BARFIELD, INC., neither a vendor nor supplier of fuel quantity systems
or an airframe manufacturer, has no control over calibration figures or procedures. A variant between actual values and those recommended may exist. However, the information presented is correct to the best of our knowledge at time of publication and is presented for reference only.
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CHAPTER 2 OPERATION
1. SYSTEM INSULATION TEST
Note: Refer to PRECAUTIONS and PRELIMINARY sections (Chapter 1).
Note: This test may be performed with either wet or dry tanks.
A. Aircraft Preparation
(1) Disconnect the aircraft battery.
Caution: When lowering or raising pilot fuel panel, insure aircraft
battery is disconnected.
(2) Access the indicator. (3) Open the circuit breakers.
Caution: When breaking or making indicator connections, insure that
the applicable circuit breaker(s) are open.
(4) Disconnect the aircraft wiring plug at the indicator.
B. Test Set Preparation
(1) Set the ON/OFF switch to OFF. (2) Rotate the TEST FUNCTION switch to IND AMP. (3) Set the INSULATION/SYSTEM switch to INSULATION. (4) Rotate the INS TEST POINTS switch to LO-Z/GND. (5) Set the AUX/MAIN switch to MAIN/TOT.
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C. Connecting Test Set
(1) Set up the test set (T/S) as shown in Figures 1 and 2. (2) Connect the test set ACFT connector to the aircraft wiring plug
removed from the indicator. (3) Connect the test set ACFT connector to the ACFT connector of the
adapter cable. (4) Do not connect the test set IND connector of the adapter cable. (5) Do not connect the test set IND connector.
Figure 1 Insulation Test Connector Setup
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