barfield 1811D User Instruction Manual

0 (0)
1811D (SERIES)
PITOT-STATIC TEST SET
USER INSTRUCTION MANUAL
Doc. P/N: 56-101-00164 Revision F April 19, 2013
____________________________________
M/N: 1811D, P/N: 101-00164-SERIES
BARFIELD, INC.
Corporate Headquarters
4101 Northwest 29th
Miami, Florida 33142
www.barfieldinc.com
Email: gsesales@barfieldinc.com
Barfield Inc. Confidential and Proprietary Information. This document and all the information contained herein is the sole property of Barfield Inc. No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This entire document is proprietary information and shall not be reproduced or disclosed to a third party without the express written consent of Barfield Inc. This document and its content shall not be used for any purpose other than that for which it is supplied.
Street
1811D INSTRUCTION MANUAL
CONTACT INFORMATION
Users are requested to notify the manufacturer of any discrepancy, omission, or error found in this manual. Inquiries should include specific questions and reference the publication title, number, chapter, page, figure, paragraph, and effective date.
Please send comments to:
TECHNICAL CUSTOMER SUPPORT - GSTE BARFIELD, INC. P.O. BOX 025367 MIAMI, FL 33102-5367 USA
Telephone (305) 894-5400 (800) 321-1039
Fax (305) 894-5401 Email gsesales@barfieldinc.com
56-101-00164 Rev. F Contact Apr / 19 / 13 Page iii
1811D INSTRUCTION MANUAL
ATTENTION
Although every effort has been made to provide the end user of this equipment with the most current and accurate information, it may be necessary to revise this manual in the future. Please be sure to complete and return the enclosed OWNER WARRANTY REGISTRATION CARD to Barfield in order to validate the warranty and to ensure that you will receive updated information when published. You MUST user of this equipment, to be able to obtain the service covered by the warranty.
Visit the company website, http://barfieldinc.com/
Please send the Registration Card to:
have your name and address on file at Barfield as a registered
, for publication updates.
Barfield, Inc.
P.O. Box 025367
Miami, FL 33102-5367
USA
56-101-00164 Rev. F Attention Apr / 19 / 13 Page iv
1811D INSTRUCTION MANUAL
1811 SERIES
PITOT-STATIC TEST SET
INFORMATIONAL LETTER
The Barfield 1811 series Pitot-Static Testers are not advertised for use to comply with FAR 91.411. The Test Sets do fully meet the requirements of DOT Advisory Circular 43-203B for performing Altimeter and Static System Tests and Inspections. However, the personnel requirements and some of the technical aspects of actual testing put a sizeable burden on the person or persons performing the test.
Barfield advertises its 1811 series Test Sets as general-purpose trouble-shooting testers. With respect to compliance with FAR 91.411, we feel that the customer should first be aware of all requirements for performing test tests in the field. With this in mind, Barfield stands ready to offer advice and assistance to its customers for accomplishing the required tests.
In conclusion, the Barfield 1811 Series Pitot-Static Testers meet the requirements for compliance with FAR 91.411, but it is important that the customer be sure that the use of the test set will be in compliance with the regulations.
Please note that a Barfield Altimeter and Static Test Procedure (Document number 60-101-
00150) is available to use in compliance with FAR 91.411.
56-101-00164 Rev. F Info Apr / 19 / 13 Page v
REV.
ECO #
1811D INSTRUCTION MANUAL
REVISION RECORD
REV. DATE
DESCRIPTION OF CHANGE
A N/A Mar / 11 / 2003
B 260-00729 Jul / 02 / 2008
C 260-00746 Dec / 16 / 2008
D 260-00779 Apr / 29 / 2010
E 260-00828 Mar / 25 / 11
F 260-00968 Apr / 19 / 13
Initial Release. This Instruction Manual replaces
TM1811D/E, dated 10/1/82.
Updated Company logo. Sections and page
numbering were reorganized.
A numeric code was added at the end of the
former P/Ns, to identify the instruments
configuration supplied with a particular unit.
Additional information was included in the
Certification paragraph (page 3)
Updated warranty; Table 5: Required Inspection
updated; shipping and storage information
Amended Static Preset information; updated
gauge information regarding inspection
56-101-00164 Rev. F Rev Apr / 19 / 13 Page vi
1811D INSTRUCTION MANUAL
MAINTENANCE AND REPAIR INFORMATION
The manufacturer of this equipment does not recommend the user to attempt any maintenance or repair. In case of malfunction, contact the manufacturer, to obtain the list of approved repair facilities worldwide, ensuring that this equipment will be serviced using proper procedures and certified instruments.
BARFIELD PRODUCT SUPPORT DIVISION
Telephone (305) 894-5400 (800) 321-1039
Fax (305) 894-5401
Shipping Address: Barfield, Inc.
4101 NW 29th Street Miami, Florida 33142 USA
Mailing Address: Barfield, Inc.
P.O. Box 025367 Miami, FL 33102-5367 USA
56-101-00164 Rev. F Maint. Apr / 19 / 13 Page vii
1811D INSTRUCTION MANUAL
THIS PAGE INTENTIONALLY LEFT BLANK
56-101-00164 Rev. F Blank Apr / 19 / 13 Page viii
1811D INSTRUCTION MANUAL
TABLE OF CONTENTS
Contact Information Attention Page Informational Letter Page Revision Record Page Maintenance Information Table of Contents List of Figures and Tables
SECTION
INTRODUCTION
1. PUBLICATION BREAKDOWN ................................................................................... 1
2. INFORMATION PROVIDED WITH THE UNIT ........................................................... 1
PAGE
3. RECERTIFICATION ................................................................................................... 2
1. DESCRIPTION
1. GENERAL DESCRIPTION ......................................................................................... 5
2. PHYSICAL DESCRIPTION ........................................................................................ 6
2. SPECIFICATIONS
1 PHYSICAL DATA ....................................................................................................... 9
2. INPUT POWER .......................................................................................................... 9
3. OPERATION
1. THEORY OF OPERATION ....................................................................................... 11
2. 1811D OPERATIONAL SCHEMATIC DIAGRAM ..................................................... 11
3. 1811D PLUMBING SCHEMATIC DIAGRAM ............................................................ 12
4. PRELIMINARY .......................................................................................................... 12
5. PRETESTS ............................................................................................................... 13
6. PITOT SYSTEM TEST .............................................................................................. 15
56-101-00164 Rev. F TOC Apr / 19 / 13 Page ix
1811D INSTRUCTION MANUAL
TABLE OF CONTENTS (Continued)
SECTION
3. OPERATION (continued)
7. STATIC SYSTEM TEST ............................................................................................ 16
8. STATIC LEAK TEST ................................................................................................. 16
9. COMBINED PITOT / STATIC TEST .......................................................................... 19
10. MACHMETER TEST ................................................................................................. 22
11. ENGINE PRESSURE RATIO TEST .......................................................................... 23
12. MANIFOLD PRESSURE GAUGE TEST ................................................................... 23
13. LOW PRESSURE TEST ........................................................................................... 24
14. VACUUM TEST ......................................................................................................... 26
4. VALVE LEAK TEST
1. METERING VALVE ADJUSTMENT PROCEDURE .................................................. 27
PAGE
2. RESETTING NEEDLE VALVE POSITIVE STOP ...................................................... 29
5. INSPECTION RECOMMENDATIONS ............................................................................ 31
6. SHIPPING ....................................................................................................................... 33
7. STORAGE ....................................................................................................................... 34
APPENDIX (ENGINEERING SPECIFICATIONS) ......................................................................... 35
1. ALTIMETER ............................................................................................................... A
2. AIRSPEED INDICATOR ............................................................................................. B
3. VERTICAL SPEED INDICATOR ................................................................................ C
56-101-00164 Rev. F TOC Apr / 19 / 13 Page x
1811D INSTRUCTION MANUAL
LIST OF FIGURES AND TABLES
SECTION
INTRO 1 Identification Label ............................................................... 1
INTRO 2 Limited One Year Warranty ................................................. 3
1 3 1811D Pitot-Static Test Set .................................................. 5
1 4 Leading Particulars ............................................................ 6, 7
3 5 1811D Operational Schematic Diagram .............................. 11
3 6 1811D Plumbing Schematic Diagram ................................. 12
3 7 1811D Panel Mounted Components ................................... 13
3 1 Airspeed vs. Mach Number Table ....................................... 22
3 2 EPR Test Table ................................................................... 23
3 3 Altitude vs. Manifold Pressure Table ................................... 24
3 4 Airspeed Equivalent for Differential Pressure Table ........... 25
5 5 Required Periodic Inspections ............................................ 31
FIGURE / TABLE TITLE PAGE
56-101-00164 Rev. F LOFT Apr / 19 / 13 Page xi
1811D INSTRUCTION MANUAL
THIS PAGE INTENTIONALLY LEFT BLANK
56-101-00164 Rev. F Blank Apr / 19 / 13 Page xii
1811D INSTRUCTION MANUAL
INTRODUCTION
1. PUBLICATION BREAKDOWN
This
2. INFORMATION PROVIDED WITH THE UNIT
Besides this User Instruction Manual, the 1811D Test Set is provided with the items
A. An identification label similar to Figure 1 and located on the front bulkhead of the Test
Equipment Model Number Equipment Serial Number Equipment Modification (if applicable) Equipment Options (if applicable)
instruction manual establishes the operation standards for the 1811D Pitot-Static Test
Set.
described below.
Set, provides the following information:
Manufacturer Name
Designation of Equipment
Equipment Part Number
M/N
M
O
D
AB L
MN
P/N
C
a Sabena technics company
PITOT STATIC TEST SET
101-00164-105
1811D
EDFG
OP RQ
S/N
H S
K
T
U
O P
AJ
G
T
459-00024 rev. F
MADE IN THE USA
BF
CD J
H
E
L
KM
56-101-00164 Rev. F INTRO Apr / 19 / 13 Page 1 of 38
IDENTIFICATION LABEL
Figure 1
1811D INSTRUCTION MANUAL
B. Each new or re-certified unit is delivered with a Certificate that shows the date when the
unit was tested by the manufacturer, its serial number, and when the next certification is due. This certificate confirms that the unit performed according to its design specifications.
3. RECERTIFICATION
The Test Sets P/N 101-00184 and P/N 101-00185 have a 6-month recertification period
when analog instruments are installed. However, when digital instruments are installed the recertification period is typically one year. For complete specifications on digital instruments, refer to documents 61-101-02184 and 61-101-02194.
It is strongly recommended that the manufacturer, Barfield Inc., service the Test Set. This will ensure that all applicable engineering change orders are incorporated during the required maintenance or recertification processes, which are to be done following Barfield­approved procedures. Additionally, at this time only Barfield technicians are qualified to service the digital instruments.
Note
: It is important that the customer ensures the Test Set is in compliance with the
Recertification requirement
Note
: If the Test Set is to be used in compliance with F.A.R. 91.170 and Part 43, Appendix
E, "Altimeter System Tests and Inspections," refer to FAA Advisory Circular AC43-6B (or subsequent) for approved inspection intervals and procedures.
.
56-101-00164 Rev. F INTRO Apr / 19 / 13 Page 2 of 38
1811D INSTRUCTION MANUAL
56-101-00164 Rev. F INTRO Apr / 19 / 13 Page 3 of 38
LIMITED ONE YEAR WARRANTY
Figure 2
1811D INSTRUCTION MANUAL
THIS PAGE INTENTIONALLY LEFT BLANK
56-101-00164 Rev. F Blank Apr / 19 / 13 Page 4 of 38
1811D INSTRUCTION MANUAL
SECTION 1: DESCRIPTION
1. GENERAL DESCRIPTION
The Barfield 1811D Pitot Static Test Set (Fig. 3), housed in a plastic carrying case, is a portable, self-contained field tester designed to test aircraft pitot and static systems for leaks as well as the operation and calibration of airspeed, altimeter, engine pressure ratio, manifold pressure indicators, and other vacuum or low pressure units.
Panel mounted hand pumps are equipped with reservoir tanks to supply pressure and vacuum. Metering valves provide control of all pneumatic functions. External pressure ports supply the necessary pressure and vacuum needed for on-board testing. The 1811D has a 50 to 650 knot sensitive airspeed and is available with a 35, 000 or 50,000 ft altimeter.
The tester consists of a hand-operated vacuum pump, a hand-operated pressure pump vacuum and pressure gauges, 5 control valves, an altimeter and an airspeed indicator. The package accessories include two 25-foot hoses, a pitot mast adapter, and a static port adapter kit which enable the user to connect the aircraft pitot and static lines.
Different alternatives are available for the altimeter and airspeed indicators that are installed in the tester, so the three-digit code that follows the basic part number of the 101-00164, identifies which combination of them is provided with a particular tester. The first digit indicates the airspeed range; the last digit in the code identifies the altimeter range (the middle digit is always zero). Possible
56-101-00164 Rev. F SECTION 1 Apr / 19 / 13 Page 5 of 38
1811D PITOT-STATIC TEST SET
Figure 3
alternatives for both indicators are shown in the
1811D INSTRUCTION MANUAL
following table. For example, P/N 101-00164-105 is identified as an 1811D tester with a 650 knot airspeed indicator and a 35,000 feet altimeter. (The 1811D is also available with the Barfield DAS650 digital airspeed and DALT55 digital altimeter.)
Airspeed
Code
Airspeed Range
1 650 knots (50-650 kts) 2
Altimeter
Code
Altimeter Range
Precision dual diaphragm, 3
ptr. 80K range cal to 55k 4 420 knot (60-420 kts) 3 Sensitive, 3 ptr., 50,000 ft 6 250 knot (20-250 kts) 5 Sensitive, 3 ptr., 35,000 ft 9 SPECIAL 9 SPECIAL
A DALT650, 650 kt range A DALT55, Digital 55k feet
2. PHYSICAL DESCRIPTION
The controls, indicators, and other items located in the Front Panel of the Test Set, are described in Figure 4 (this page and the next).
56-101-00164 Rev. F SECTION 1 Apr / 19 / 13 Page 6 of 38
1811D LEADING PARTICULARS
Figure 4
1811D INSTRUCTION MANUAL
ID ITEM NAME DESCRIPTION FUNCTION
A PRESSURE PUMP
1 PRESSURE VALVE
2 PRESSURE VENT
3 CROSSBLEED VALVE
4 VACUUM VENT
5 VACUUM VALVE
H VACUUM PUMP
J EXTERNAL PRESSURE
G VACUUM TANK
Hand Operated Piston
Pump
Pressure Source
Needle Valve
Pressure Vent Needle
Valve
Crossbleed Needle
Valve
Vacuum Vent Needle
Valve
Vacuum Source
Needle Valve
Hand Operated Piston
Pump
1/8-27 NPT Female
Bulkhead Fitting
0-30 In Hg Vacuum
Gauge
E ALTIMETER --
CALIBRATION CARD
6
7
8
(ALTIMETER)
CALIBRATION CARD
(HYSTERESIS)
CALIBRATION CARD
(AIRSPEED)
F VACUUM PORT
C PRESSURE PORT
1/8-27 NPT Female
Bulkhead Fitting
1/8-27 NPT Female
Bulkhead Fitting
--
--
--
D AIRSPEED INDICATOR --
9 DECAL --
B PRESSURE TANK
K EXTERNAL VACUUM
0-30 PSI Pressure
Gauge
1/8-27 NPT Female
Bulkhead Fitting
Integral pressure source for all tests
Used to control pressure source
Used to release pressure to ambient
atmosphere
Used to control pressure difference
between pitot and static
Used to release vacuum to ambient
atmosphere
Used to control vacuum source
Integral vacuum source for all tests
Port for external pressure source
Used to monitor vacuum available in
vacuum reservoir tank
Monitors pressure altitude at vacuum
static side of Test Set
Provides altimeter calibration
correction (Only for Analog Indicators)
Lists altimeter hysteresis at selected altitudes (Only for Analog Indicators)
Provides airspeed calibration
correction (Only for Analog Indicators)
Port for connection to aircraft Static
System or other vacuum test
application
Port for connection to aircraft Pitot
System or other application
Monitors differential pressure in terms
of airspeed between pitot and static
Provides instruction for pretesting
Test Set
Monitors pressure available from
pressure reservoir tank
Port for external vacuum source
56-101-00164 Rev. F SECTION 1 Apr / 19 / 13 Page 7 of 38
1811D LEADING PARTICULARS
Figure 4 (continued)
1811D INSTRUCTION MANUAL
THIS PAGE INTENTIONALLY LEFT BLANK
56-101-00164 Rev. F Blank Apr / 19 / 13 Page 8 of 38
Loading...
+ 44 hidden pages