Bard WGEIFM-3C, WGEIFM-5C, WGSEIFM-5 User Manual

INSTALLATION INSTRUCTIONS
ECONOMIZER WITH EXHAUST
MODEL
WGEIFM-3C WGEIFM-5C WGSEIFM-5
© Copyright 2007
For Use with Bard 3 - 5 Ton Step Capacity
and
Wall Mount Air Conditioners with Gas Heat
Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.
Manual : 2100-498B Supersedes: 2100-498A File: Volume III Tab 19 Date: 02-24-10
Manual 2100-498B Page 1 of 17
CONTENTS
General
General Information ................................................. 3
Unpacking................................................................ 3
Description ............................................................... 3
Models ................................................................ 3
Installation
Basic Installation .......................................... 4, 5, 7, 8
Economizer Sequence of Operation
Condition A – Cool Outdoors ................................. 16
Economizer Sequence of Operation
Condition B – Warm Outdoors............................... 17
Figures
Figure 1 Removal of Exterior Panels .................... 4
Figure 2 Installation of Economizer ....................... 5
Figure 3 Install Loose Piece Wire Harness ........... 6
Figure 4 WGSEIFM-5 Wiring Diagram .................. 7
Figure 5 Economizer Logic Module ....................... 9
Figure 6 Economizer Op - Single Compressor .... 15
Figure 7 Call for Blower Operation ...................... 16
Figure 8 Call for Cooling Operation..................... 17
Tables
Table 1 ................................................................ 3
Table 2 ................................................................ 8
Graphs
WG3S Ventilation Airflow ....................................... 10
WG4S Ventilation Airflow ....................................... 10
WG5S Ventilation Airflow ........................................ 11
W24G EIFM Ventilation Airflow ............................. 12
W30G-W36G EIFM Ventilation Airflow .................. 13
W42G-W60G EIFM Ventilation Airflow .................. 14
Manual 2100-498B Page 2 of 17
Manufactured under U.S. Patent number 5,301,744
Other patents pending
COPYRIGHT DECEMBER 2007
BARD MANUFACTURING COMPANY, INC.
BRYAN, OHIO USA 43506
GENERAL
GENERAL INFORMATION
The ventilator should only be installed by a trained heating and air conditioning technician. These instructions serve as a guide to the technician installing the ventilator package. They are not intended as a step by step procedure with which the mechanically inclined owner can install the package.
The ventilator housing is shipped in one carton which contains the electrical harness, miscellaneous hardware and installation instructions.
The economizer installation will function normally with the 2-stage thermostats already specified for usage with this 2-stage cooling unit.
If the “free cooling” of the economizer cannot keep up with the cooling demand, it will de-energize the economizer and will then operate on 2nd stage mechanical cooling.
equipped with an economizer need to be equipped with the low ambient control. For field installed
applications, install Bard Low Ambient Control Kit per Table (below):
Because of this, all units
1G06W-1G42W6-AMC
S5GW-S3GW82-AMC
D1G06W-D1G42W82-AMC
DESCRIPTION
The WGEIFM-3C economizer is designed to be used with Bard W24G to W36G 1-stage cooling, 1-stage heating gas electric model wall mounts that are equipped with fan cycling controls. The WGSEIFM-5 economizer is designed to be used with Bard WG*S 2­stage cooling and W42-60G 1-stage cooling, 1-stage heating gas electric model wall mounts that are equipped with fan cycling controls. They are an electromechanical economizer system designed to provide “free” cooling where the outdoor air temperature is cool enough to provide the needed cooling without running the compressor. When cooling is needed, the system automatically takes advantage of the cold outdoor air when available, and uses it for first stage cooling. Thus reducing the need to run the air conditioning compressor – providing lower operating costs and increasing the service life of the equipment. If the outdoor air gets too warm or humid to be helpful, the enthalpy control detects the condition and automatically operates the internal damper and switches on the mechanical cooling. This is all accomplished automatically without attention from the user to achieve maximum savings. See Figure 6 for a block diagram of the economizer operation logic flow. The unit is equipped with a full modulating type damper motor, which controls the damper position to a factory set minimum supply air temperature.
If using a Bard Master Controller, the Bard MC3000 controller is designed to control two (2) redundant Bard Wall Mount units equipped with economizers. Refer to the MC3000 Installation Manual (or consult Bard Technical Service) for the required connections and sequence of operation.
UNPACKING
Upon receipt of the equipment be sure to compare the model number found on the shipping label with the accessory identification information on the ordering and shipping document to verify that the correct accessory has been shipped.
Inspect the carton housing of each ventilator as it is received, and before signing the freight bill, verify that all items have been received and that there is no visible damage. Note any shortages or damage on all copies of the freight bill. The receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent. Concealed damage not discovered until after loading must be reported to the carrier within 15 days of its receipt.
MODELS
When installed in model series (refer to Table 1), all EIFM models provide built in exhaust provisions. the damper blade opens to bring fresh air in, the damper also opens an exhaust relief. The exhaust air will flow into the condenser section of the unit. The condenser fan will help draw exhaust air out.
TABLE 1
LEDOM
S3GW
5-MFIESGW
C3-MFIEGW
C5-MFIEGW
S4GW S5GW
G42W G03W G63W
G24W G84W G06W
When
HTIWESUROF
STINUGNIWOLLOF
Manual 2100-498B Page 3 of 17
INSTALLATION
WARNING
Open and lock unit disconnect switch before installing this accessory to prevent injury or death due to electrical shock or contact with moving parts. Turn thermostat to off.
REMOVAL OF EXTERIOR PANELS
BASIC INSTALLATION
FIGURE 1
1. Unpack the ventilator assembly which includes the integral ventilator with attached electrical harness, blank-off plate and miscellaneous hardware.
2. Remove and save the existing exterior blower access and service access panels (see Figure 1).
Remove and discard exhaust cover plate (see Figure 1).
3.
4. In rear of opening towards duct connection, install exhaust opening adaptor plate (included).
EIFM UNIT
CRV UNIT
Manual 2100-498B Page 4 of 17
MIS-2414
FRONT DOOR
EXHAUST COVER PLATE
VENT OPTION PANEL
VENT TERMINAL
RIGHT FRONT CORNER
MIS-2416
5. Install ventilator sheet metal assembly by inserting the ventilator into the unit – centering between the tubing on the left and the control panel on the right. Once the ventilator is fully inserted, slide the ventilator to align screw hole through the front of the condenser grille. (See Figure 2.)
IMPORTANT: Position front lip of ventilator on top of
front grille and condenser partition. (See Figure 2 inset.) This is important to ensure proper drainage of any water entering damper assembly.
INSTALLATION OF ECONOMIZER
6. Open control panel to gain access to unit low voltage terminal block.
7. Install loose piece wire harness plug into filter tray & route wires into low volt box. (See Figure 3.) (Save back two {2} long red wires with push-on terminals.)
8. Plug wire plug from vent package installed in Steps #1 through #6 into plug installed in Step #7.
FIGURE 2
FIGURE 2 INSET
SIDE SECTION
Manual 2100-498B Page 5 of 17
ROUTE WIRES THROUGH WIRE MOUNT, AND INTO HOLE AT REAR OF UNIT INTO LOW VOLTAGE TERMINAL BLOCK AREA
FIGURE 3
INSTALL LOOSE PIECE
WIRE HARNESS PLUG
PLUG TO SECURE INTO FILTER TRAY
MIS-2415
Manual 2100-498B Page 6 of 17
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