Bard CompleteStat CS9B-THOA, CompleteStat CS9B-THOCA, CompleteStat CS9BE-THOA, CompleteStat CS9BE-THOCA, CS9B-THOA Installation And Operation Manual

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INSTALLATION, OPERATION &

QUICK START GUIDE

CompleteStat

Models:

CS9B-THOA CS9B-THOCA

Controller

CS9BE-THOA CS9BE-THOCA

Bard Manufacturing Company, Inc. Bryan, Ohio 43506

www.bardhvac.com

Manual: 2100-684 Supersedes: NEW Date: 3-20-18

Page 1 of 25

TABLE OF CONTENTS

INSTALLATION ........................................................3

Mounting Controller ............................................ 3

CompleteStat Setup Information .......................... 4

BASIC OPERATION .................................................5

Basic Setup ....................................................... 5

Quick Start Programming .................................... 5

System Selection ............................................. 5

Air Conditioner Applications ............................. 6

Heat Pump Applications................................... 7

System Enable ................................................ 9

Setpoints ........................................................ 9

Sequence of Operation ...................................... 10

WIRING DIAGRAMS .............................................15

FIGURES

Figure 1 CompleteStat Dimensions .................... 3

Figure 2 CompleteStat Buttons and Screens ....... 5

Figure 3 Application Menu ................................ 5

Figure 4 Additional Setup (Air Conditioner) ........ 6

Figure 5 Fan Setup (Air Conditioner) .................. 6

Figure 6 Dehumidiﬁcation (Air Conditioner) ........ 7

Figure 7 Additional Setup (Heat Pump) .............. 7

Figure 8 Aux Heat Setup ................................. 7

Figure 9 Fan Setup (Heat Pump) ....................... 8

Figure 10 Dehumidiﬁcation (Heat Pump) ............. 9

Figure 11 Additional Setup (Heat Pump) .............. 9

Figure 12 System Enable .................................... 9

Figure 13 Setpoints ........................................... 9

Figure 14 CompleteStat Terminal Descriptors

and Optional Inputs .......................... 11

TABLES

Table 1 Controller Connections ....................... 11

Table 2 Conventional 1H/1C, 2H/1C, 1H/2C

or 2H/2C without Econ ...................... 12

Table 3 Conventional 1H/1C, 2H/1C, 1H/2C

or 2H/2C with Econ ........................... 12

Table 4

Single Stage Heat Pump without Econ

Table 5 Two Stage Heat Pump without Econ .... 13

Table 6 Single Stage Heat Pump with Econ ..... 14

Table 7 Two Stage Heat Pump with Econ ........ 14

Table 8 Wiring Diagram Index ...................... 115

WIRING DIAGRAMS

WD 1 Conventional 1H/1C, 1H/2C, 2H/1C

or 2H/2C, with or without

Dehumidiﬁcation and Ventilation,

No Economizer ................................. 16

WD 2 Conventional 1H/1C or 2H/1C with

Honeywell W7220 JADE

Control Economizer, with or without

Dehumidiﬁcation .............................. 17

WD 3 Conventional 1H/2C or 2H/2C with Honeywell W7220 JADE

Control Economizer, No Dehumidiﬁcation,

2 Stage Compressor Only ................... 18

... 13

NOTE

Screenshots shown in this manual reﬂect default settings (when applicable).

WD 4 Heat Pump 2H/1C or 3H/1C, with or without Dehumidiﬁcation and

Ventilation, No Economizer ................ 18

WD 5 Heat Pump 2 Stage, with or without

Dehumidiﬁcation and Ventilation ........ 19

WD 6 Heat Pump 1 Stage with Honeywell W7220 JADE

with or without Dehumidiﬁcation ........ 19

WD 7 Heat Pump 2 Stage with W7220 JADE

without Dehumidiﬁcation ................... 20

WD 8 Gas/Electric 1H/1C, with or without Dehumidiﬁcation and Ventilation,

No Economizer ................................. 20

WD 9 Gas/Electric 1H/2C, with or without Dehumidiﬁcation and Ventilation,

No Economizer ................................. 21

WD 10 I-TEC

with No Ventilation ............................ 21

WD 11 I-TEC

with CRV Ventilation Package ............. 22

WD 12 I-TEC

with ERV Ventilation Package and 8403-067 CO

(Fully Modulating) ............................. 23

WD 13 Q-TEC 1 Stage Air Conditioner, with or without Dehumidiﬁcation and

Ventilation, No Economizer ............... 24

WD 14 Q-TEC 1 Stage Heat Pump, with or without

Dehumidiﬁcation and Ventilation ........ 24

WD 15 QW*S Series 2 Stage Heat Pump, with or without Dehumidiﬁcation and

Ventilation ....................................... 25

WD 16 C**H Heat Pump 2 Stage with W7220 JADE

with or without Dehumidiﬁcation ........ 25

Control Economizer,

Control Economizer, with or

2 Stage Heat Pump Series

Detector

QA**/Q**A Series

QH**/Q**H Series

Control Economizer,

Manual 2100-684 Page 2 of 25

INSTALLATION

IMPORTANT: For optimum temperature sensor performance, the Bard CompleteStat must be mounted on an interior wall and away from any heat sources, sunlight, windows, air vents, air circulation obstructions and/or any other cause of erratic or false temperature sensing. Thermostat covers are not recommended as

they interfere with motion and temperature sensing.

Mounting Controller

1. It is recommended that18 AWG solid-conductor control wire is used for installation. See the low voltage wiring diagrams beginning on page 15 for exact number of conductors.

NOTE: Shielded wire must be used in applications

where transient signals may accumulate and affect digital signal from control to unit.

2. Turn the hex screws in the bottom and top of the controller clockwise (inward) until they clear the cover. Remove base plate from controller.

FIGURE 1

CompleteStat Dimensions

3. Route control wiring through base plate.

4. With the embossed “UP” arrows of the base plate pointing in the appropriate direction, fasten the base plate to the desired wall location. A vertical/ horizontal 2x4 wall handybox can be used for the CO

-sensing CompleteStat and a vertical-only 2x4

wall handybox can be used for non-CO

-sensing

CompleteStat.

5. Make appropriate control wire connections to terminal blocks. See low voltage wiring diagrams beginning on page 15.

6. Replace controller over base plate, being careful not to pinch/dislodge connections.

7. Turn hex screws in bottom/top of controller counterclockwise (outward) to secure cover.

Dimensions in Inches (mm)

Models

CS9B(E)-THOA

CS9B(E)-THOCA 5.192 (132) 1.437 (36.5)

Height

(A)

5.551 (141)

Width

(B)

4.192 (106) 1.125 (29)

Depth

Manual 2100-684 Page 3 of 25

CompleteStat Setup at Time of Installation

Determine the following information prior to installation.

1. Degrees Scale: °F °C

2. Unit Type: A/C HP

3. Options: A/C – 1H/1C 2H/2C 1H/2C 2H/1C

HP – 1 Stage 2 Stage

4. Economizer: Yes No

5. Fan: Off Delay (seconds) Unoccupied: Auto On Occupied: Auto On

6. Humidity: Dehumidiﬁcation Yes No

7. Humidity Setpoint:

8. Dehum Span:

9. Electric Strip Heat: Yes No

10. Reversing Valve: Active Htg Active Clg

11. System: Off Cool Heat Auto

12. Cool Setpoint:

13. Heat Setpoint:

14. Cool Setback:

15. Heat Setback:

16. Standby Time: Minutes

17. Motion Sensing: Daily Schedule

18. Date:

19. Time:

20. Occupied Minimum Cooling:

21. Occupied Maximum Cooling:

22. Unoccupied Minimum Cooling:

23. Unoccupied Maximum Cooling:

24. CO

25. CO

Setpoint:

Span :

NOTES _______________________________________________________________________________________

______________________________________________________________________________________________

Manual 2100-684 Page 4 of 25

BASIC OPERATION

BASIC SETUP

These instructions are intended to provide the basic settings to get the equipment started.

FIGURE 2

CompleteStat Buttons and Home, Overide and Conﬁguration Screens

Navigate the menus and change settings by pressing a combination of the four arrow buttons and the ENTER button.

• ENTER button to select and/or exit value editing

• UP or DOWN button to move among entries

• RIGHT or LEFT button to move among value ﬁelds

• LEFT button to return to the home screen

NOTE: Although cooling/heating setpoints can be

accessed by simply pressing the UP or DOWN buttons during normal operation, any changes made in this fashion will not be permanent but last only for a speciﬁc length of time as an “override” feature. See Setpoints on page 9 for further information.

NOTE: The screen will revert back to the home screen

if inactive for “X” number of seconds (factory default is 120 seconds). See page 14 in the latest version of CompleteStat Controller Advanced Programming & Features 2100-685 for information on adjusting the inactivity setting.

NOTE: If the screen includes up and down arrows in

the upper corners (as shown in Figure 7 on page 7), additional choices can be found by continuing to press the UP or DOWN buttons.

SYSTEM

SETPOINTS DATE/TIME TECHNICIAN ABOUT

MAIN MENU

QUICK START PROGRAMMING

System Selection

To select A/C or HP, stages of heating and cooling, and with/without economizer:

1. Press RIGHT button to access Main Menu screen.

2. Press DOWN button to scroll to TECHNICIAN. Press ENTER button.

Controller will ask for password. Press UP and RIGHT buttons to enter ‘BARD’. Press ENTER button.

4. Press ENTER button again to enter the APPLICATION menu (see Figure 3).

FIGURE 3

Application Menu

APPLICATION

DEGREES: ºF

UNIT_TYPE: HP OPT: 2 STAGES ADDITIONAL SETUP

5. Press ENTER button again to choose DEGREES.

NOTE:

The UNIT_TYPE category must be set to “NOT CONFIGURED” before the controller will allow the scale to be changed (see step 7 on page 6).

Manual 2100-684 Page 5 of 25

6. Press UP or DOWN button to choose °F (Fahrenheit) or °C (Celsius). Press ENTER to save selection of scale.

NOTE: The change from F to C will not take effect

on the home screen until the 24VAC power is cycled off and back on.

7. Press DOWN button to scroll to UNIT_TYPE. Press ENTER button.

8. Press UP or DOWN button to choose from the available system types (A/C, HP or Not Configured). Press ENTER button to select/save appropriate choice.

3. Press ENTER button to select/save appropriate economizer option.

4. Press LEFT button to go back to ADDITIONAL SETUP.

5. The indoor blower can be set for ON or AUTO in either occupied or unoccupied conditions. To access or change blower settings, press DOWN button to scroll to FAN. Press ENTER button to enter FAN SETUP (see Figure 5).

FIGURE 5

Fan Setup (Air Conditioner)

10. Press DOWN button to scroll to OPT. Press ENTER button.

11. Press UP or DOWN button to choose from the following available system stages:

• A/C – 1H/1C HP – 1 Stage

• A/C – 2H/2C HP – 2 Stages

• A/C – 1H/2C

• A/C – 2H/1C

NOTE: These are stages of compressor operation.

12. Press ENTER button to select/save appropriate model stage.

13. Press DOWN button to scroll to ADDITIONAL SETUP. Press ENTER button.

Air Conditioner Applications (see Figure 4)

NOTE: The following is for A/C applications. Heat

pump application information can be found in the following section.

FIGURE 4

Additional Setup (Air Conditioner)

ADDITIONAL SETUP

VENTILATION

FAN HUMIDITY MOTION SENSOR SENSORS STAGING

Ventilation, Fan and Humidity Setup

1. Press ENTER button to enter VENTILATION menu.

2. Press ENTER button to highlight ECON options. Press UP or DOWN button to choose from the available economizer options:

• NONE = No economizer, or standard vent

package (ERV/CRV/MFAD)

• EN/DIS = Economizer in system

FAN SETUP

SPEEDS: CONSTANT SPEED

OFF DELAY (SECS): 0 UNOCC: AUTO OCC: AUTO

6. Press DOWN button to scroll through selections; adjust as necessary.

• Speeds: Constant speed (nonadjustable)

• Off Delay: “0” = System fan will run for

specified time after call ends; 0-600 seconds in 30-second increments.

• Unocc: “ON” = System fan will run

continuously during all operational modes; “AUTO” = System fan will operate during call for cooling or heating, but will cycle off when no compressor or no heating is needed (factory default).

• Occ: “ON” = System fan will run continuously

during all operational modes; “AUTO” = System fan will operate during call for cooling or heating, but will cycle off when no compressor or no heating is needed (factory default).

7. Press ENTER button to save changes to FAN mode selections.

8. Press LEFT button to go back to ADDITIONAL SETUP.

9. Press DOWN button to scroll to HUMIDITY. Press ENTER button to enter HUMIDITY SETUP.

10. Press DOWN button to scroll to DEHUMIDIFICATION. Press ENTER button (see Figure 6).

11. Press ENTER button again to highlight current dehum choice (default is ENABLE).

Manual 2100-684 Page 6 of 25

FIGURE 6

Dehumidiﬁcation (Air Conditioner)

DEHUMIDIFICATION

DEHUM: ENABLE

ALLOW HEATING DEHUM: YES DEHUM SETPT: 60%RH DEHUM SPAN: 5%RH

12.

Press UP or DOWN button to toggle ENABLE/ DISABLE. Press ENTER button to select/save choice.

13. Press DOWN button to scroll through additional DEHUMIDIFICATION screen choices:

• ALLOW HTG DEHUM = Allows

dehumidification in heating: YES/NO (default is YES).

• DEHUM SETPT = Relative Humidity (RH)

setpoint: 45% RH to 80% RH, 1% increments (default is 60%RH).

• DEHUM SPAN = Amount of RH% removal

allowed past setpoint: 5% to 10%, 1% increments (default is 5%RH).

14. Press ENTER button to save changes.

15. Press LEFT button to return to the home screen. Proceed to System Enable on page 9 to continue the setup process.

Heat Pump Applications (see Figure 7)

NOTE: The following is for heat pump applications.

A/C application information can be found in the previous section.

FIGURE 7

Additional Setup (Heat Pump)

1. Press RIGHT button to access Main Menu screen.

2. Press DOWN button to scroll to TECHNICIAN. Press ENTER button.

Controller will ask for password. Press UP and RIGHT buttons to enter ‘BARD’. Press ENTER button.

4. In the TECHNICIAN menu screen, press ENTER button to enter the APPLICATION menu.

5. Press DOWN button to scroll to ADDITIONAL SETUP. Press ENTER button.

6. Press ENTER button again to choose AUX ELECTRIC HEAT.

7. Press ENTER button again to highlight current AUX HEAT choices (see Figure 8).

8. Press UP or DOWN button to scroll through AUX HEAT screen choices:

• W/O LOCKOUT = Auxiliary heat will activate

regardless of compressor operation or outdoor air temperature (factory default). If W/O LOCKOUT is chosen, proceed to set delay-on time (Step 9).

• COMP LOCKOUT = Compressor locks out

below the selected outdoor air temperature.

Requires optional Bard 8403-061 Outdoor Air Temperature Sensor.

• NONE = No auxiliary strip heat; controller will

not energize W2. If NONE is chosen, press LEFT button to return to the home screen.

9. Press DOWN button to highlight DELAY (MINS).

10. Press ENTER button to highlight default DELAY minutes.

11. Press UP or DOWN button to select amount of minutes desired to delay the electric heat before activation: 10-120 minutes, in 10 minute increments (factory default 15 minutes). Press ENTER button to save choice.

ADDITIONAL SETUP

AUX ELECTRIC HEAT

VENTILATION FAN HUMIDITY MOTION SENSOR SENSORS STAGING

Auxiliary Electric Heat Setup

If the heat pump selection is chosen, electric heat must be configured. These steps do not apply to air conditioners or other types of conventional heating. To configure the auxiliary heat from the home screen:

12. Press LEFT button to return to ADDITIONAL SETUP.

FIGURE 8

Aux Heat Setup

DEHUMIDIFICATION

AUX HEAT: W/O LOCKOUT

DELAY (MINS): 15

Manual 2100-684 Page 7 of 25

If COMP LOCKOUT was chosen during the heat strip configuration process, an optional outdoor air temperature sensor will have to be installed/ configured to specifically set the temperature at which the compressor will no longer be allowed to operate. Refer to the latest version of CompleteStat Controller Advanced Programming & Features 2100-685 to conﬁgure the outdoor air temperature sensor.

To install Bard 8403-061 Outdoor Air Temperature Sensor, attach the leads to terminals “OAT” and “GND”. To set the compressor outdoor air temperature limits from the home screen:

1. Press RIGHT button to access Main Menu screen.

2. Press DOWN button to scroll to TECHNICIAN. Press ENTER button.

3. In the TECHNICIAN menu screen, press UP or DOWN button to scroll to LIMITS. Press ENTER button.

4. Press DOWN button to scroll to COMP OAT CLG LOW. Press ENTER button.

5. Press UP or DOWN button to select outdoor air temperature for compressor lockout (factory default 0ºF). Press ENTER to save choice.

6. Press LEFT button to return to TECHNICIAN menu.

• Off Delay: “0” = System fan will run for specified time after call ends; 0-600 seconds in 30-second increments.

•

• Occ: “ON” = System fan will run continuously

9. Press ENTER button to save changes to FAN

Unocc: “ON” = System fan will run continuously during all operational modes; “AUTO” = System fan will operate during call for cooling or heating, but will cycle off when no compressor or no heating is needed (factory default).

during all operational modes; “AUTO” = System fan will operate during call for cooling or heating, but will cycle off when no compressor or no heating is needed (factory default).

SETUP selections.

FIGURE 9

Fan Setup (Heat Pump)

FAN SETUP

SPEEDS: CONSTANT SPEED

OFF DELAY (SECS): 0 UNOCC: AUTO OCC: AUTO

Ventilation, Fan and Humidity Setup

1. In the TECHNICIAN menu screen, press ENTER button to enter the APPLICATION menu.

2. Press DOWN button to scroll to ADDITIONAL SETUP. Press ENTER button.

3. Press DOWN button to scroll to VENTILATION. Press ENTER button.

4. Press UP or DOWN button to choose from the available economizer options:

• NONE = No economizer, or standard vent

package (ERV/CRV/MFAD). This is the factory default.

• EN/DIS = Economizer in system

5. Press ENTER button to select/save appropriate economizer option.

6. Press LEFT button to go back to ADDITIONAL SETUP.

7. The indoor blower can be set for ON or AUTO in either occupied or unoccupied conditions. To access or change blower settings, press DOWN button to scroll to FAN. Press ENTER button to enter FAN SETUP (see Figure 9).

8. Press DOWN button to scroll through selections; adjust as necessary.

• Speeds: Constant speed (nonadjustable)

10. Press LEFT button to go back to ADDITIONAL SETUP.

11. Press DOWN button to scroll to HUMIDITY. Press ENTER button to enter HUMIDITY SETUP.

12. Press ENTER button again to choose DEHUMIDIFICATION (see Figure 10).

13. Press ENTER button again to highlight current dehum choice (default is ENABLE).

14. Press UP or DOWN button to toggle ENABLE/ DISABLE. Press ENTER button to select/save choice.

15. Press DOWN button to scroll through additional DEHUMIDIFICATION screen choices:

• ALLOW HTG DEHUM = Allows

dehumidification in heating as well as cooling: YES/NO (default is YES).

• DEHUM SETPT = Relative Humidity (RH)

setpoint: 45% RH to 80% RH, 1% increments (default is 60%RH).

• DEHUM SPAN = Amount of RH% removal

allowed past setpoint: 5% to 10%, 1% increments (default is 5%RH).

16. Press ENTER button to save changes.

Manual 2100-684 Page 8 of 25

+ 17 hidden pages

Bard CompleteStat CS9B-THOA, CompleteStat CS9B-THOCA, CompleteStat CS9BE-THOA, CompleteStat CS9BE-THOCA, CS9B-THOA Installation And Operation Manual

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