Banner SSM Corner Mirrors User Manual

Page 1
Y
L2
L1
Y
101.2 mm (3.98")
100 mm
(3.94")
115 mm
(4.53")
screw
(4 supplied)
screw
(4 supplied)
SSM-S Stainless Steel Corner Mirrors
For use with Banner Safety Light Screen and Safety Light Grid Systems
• Allows use of one emitter/receiver pair to guard multiple sides of a ma­chine
• Sturdy, robust construction
• Extra width for use with long-range optical safety systems
• Stainless steel reflective surface provides 50 percent reflectivity
• Black anodized aluminum extrusion
• Molded PBT end caps
• Mounts easily to MSA Series stands or other surfaces
• Available in 20 lengths
Mirror Model Reflective Area Height (Y) Overall Height (L1) Mounting Height (L2)
SSM-100-S 100 mm (3.9") 178 mm (7.0") 211 mm (8.3")
SSM-150-S 150 mm (5.9") 228 mm (9.0") 261 mm (10.3")
SSM-200-S 200 mm (7.9") 278 mm (10.9") 311 mm (12.2")
SSM-250-S 250 mm (9.8") 328 mm (12.9") 361 mm (14.2")
SSM-375-S 375 mm (14.8") 453 mm (17.8") 486 mm (19.1")
SSM-475-S 475 mm (18.7") 553 mm (21.8") 586 mm (23.1")
SSM-550-S 550 mm (21.7") 628 mm (24.7") 661 mm (26.0")
SSM-675-S 675 mm (26.6") 753 mm (29.6") 786 mm (31.0")
SSM-825-S 825 mm (32.5") 903 mm (35.6") 936 mm (36.9")
SSM-875-S 875 mm (34.4") 953 mm (37.5") 986 mm (38.8")
SSM-975-S 975 mm (38.4") 1053 mm (41.5") 1086 mm (42.8")
SSM-1100-S 1100 mm (43.3") 1178 mm (46.4") 1211 mm (47.7")
SSM-1175-S 1175 mm (46.3") 1253 mm (49.3") 1286 mm (50.6")
SSM-1275-S 1275 mm (46.3") 1353 mm (53.3") 1386 mm (54.6")
SSM-1400-S 1400 mm (55.1") 1478 mm (58.2") 1511 mm (59.5")
SSM-1475-S 1475 mm (58.1") 1553 mm (61.1") 1586 mm (62.5")
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SSM-1550-S 1550 mm (61.0") 1628 mm (64.1") 1661 mm (65.4")
1
The mounting brackets may be inverted from the positions shown at left (flanges pointing “inward” instead of “outward,” as shown). When this is done, dimension L2 decreases by 58 mm (2.3").
P/N 67200 Rev. C 8/15/2013
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SSM-S Stainless Steel Corner Mirrors
Mirror Model Reflective Area Height (Y) Overall Height (L1) Mounting Height (L2)
SSM-1675-S 1675 mm (65.9") 1753 mm (69.0") 1786 mm (70.3")
SSM-1750-S 1750 mm (68.9") 1828 mm (72.0") 1861 mm (73.3")
SSM-1900-S 1900 mm (74.8") 1978 mm (77.9") 2011 mm (79.2")
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Overview
Banner SSM-S Series corner mirrors are designed for use with MICRO-SCREEN®, MINI-SCREEN®, and EZ-SCREEN Safety Light Screen systems, and other optical safety systems, including the EZ-SCREEN Safety Light Grid and Point. They enable guarding along more than one side of an area using only one emitter/receiver pair.
SSM-S Series mirrors are compact and extremely robust to withstand industrial environments. Brackets are included for quick and easy mounting. Once mounted, a unique mirror end cap design allows rotation of the mirror to any angle.
The stainless steel mirrors are rated at 50 percent efficiency. Refer to the information on sensing range and excess gain.
SSM-S Series mirrors are available in 20 lengths. SSM-S Series mirrors may be used with light screen sensors up to 72" long. The table below recommends which mirror to use with the applicable sensors. The mirror height (Y) should be a minimum of 2" longer than the distance between the top and bottom beams.
Each mirror is supplied with two mounting brackets and associated hardware. Mirrors should be securely mounted to a solid surface that is free from vibration. Mirrors must be mounted parallel to their sensors, with the midpoint of the mirror(s) directly in line with the midpoint of the sensor’s defined area.
MSA Series stands may be used to mount SSM-S Series mirrors (requires adapter kit EZA-MBK-2, P/N 61947, sold separately). These stands offer an extruded channel design for convenient mirror (or sensor) height adjustment. See datasheet P/N 43687 for complete information. Several stand heights are available:
Stand Model Part Number Stand Height
Mirror Length
Brackets Outward Brackets Inward
MSA-S24-1 43174 24" 100 mm to 250 mm 100 mm to 375 mm
MSA-S42-1 43175 42" 100 mm to 675 mm 100 mm to 825 mm
MSA-S66-1 43176 66" 100 mm to 1275 mm 100 mm to 1275 mm
MSA-S84-1 52397 84" 100 mm to 1675 mm 100 mm to 1900 mm
Specifications
Construction
Mirror: Highly polished stainless steel Mirror Frame: Molded PBT end caps; rigid aluminum
extrusion Bracket: Cold-rolled steel; black zinc chromate finish
Routine Maintenance
Mirror surface will scratch easily. When necessary, mir­rors should be cleaned with a mild glass cleaning solu­tion and a soft cloth.
1
The mounting brackets may be inverted from the positions shown at left (flanges pointing “inward” instead of “outward,” as shown). When this is done, dimension L2 decreases by 58 mm (2.3").
2 www.bannerengineering.com - tel: 763-544-3164 P/N 67200 Rev. C
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Component #2
(Mirror)
Component #3
(Mirror)
Component #4
(Receiver)
Component #1
(Emitter)
SSM-S Stainless Steel Corner Mirrors
Aligning Sensors and Corner Mirrors
Mount the mirror(s) and the sensors so that they are all par­allel. Use a level, if possible. Adjust the position of the sen­sors and the mirror(s) so that the midpoints of the mirror(s) and the sensors’ defined areas are even. (A line connecting the midpoint of all components is illustrated by the dashed line in the drawing.) The midpoint of the defined area of a MI­CRO-SCREEN or EZ-SCREEN sensor is the midpoint of the window. The upper and lower limits of the defined area of MINISCREEN sensors are marked by arrows along the edge of each sensor window, and are dimensioned in the appropri­ate instruction manual. The midpoint of the defined area of MACHINE-GUARD/PERIMETER-GUARD sensors corre­sponds to the midpoint of the sensor length. For EZ­SCREEN Grid sensors, the midpoint is between the top and bottom dots on the housing, adjacent to the sensing window.
Adjust the corner mirror(s) so that the angle of incidence to the mirrors equals the angle of reflection from the mirror. Sight from behind one of the sensors directly towards the mirror (or the first mirror in line). When alignment is correct, you will see the straight and centered reflection of the lens of the other sensor in the mirror.
Figure 1. Corner Mirror Alignment
Use the alignment indicator(s) of the safety light screen sys­tem (and the appropriate instruction manual) for final align­ment.
Range Reduction Using SSM-S Series Corner Mirrors
Use of corner mirrors reduces light screen range (the maximum separation between the emitter and receiver). The following table lists the resultant range when using from one to three SSM-S Series corner mirrors in the sensing path.
Maximized excess gain is always important when installing a safety light screen. Use hard guarding whenever possible to reduce the overall sensing range and the number of mirrors required. Also, keep sensor lenses and mirrors clean and properly aligned.
Table 1: Light Screen/Light Grid Maximum Range
Light Screen/Light Grid Sensors 0 Mirrors 1 Mirror 2 Mirrors 3 Mirrors
Standard Series 9 m (30') 7.1 m (23') 5.5 m (18') 4.2 m (14')
MICRO-SCREEN
MINI-SCREEN
V-Series – 24" to 48" 9 m (30') 7.1 m (23') 5.5 m (18') 4.2 m (14')
V-Series – 56", 64",
72"
Standard Series 9 m (30') 7.1 m (23') 5.5 m (18') 4.2 m (14')
6 m (20') 4.7 m (15.5') 3.7 m (12') 2.8 m (9')
XL-Series 18 m (60') 14.2 m (46.5') 11 m (36') 8.5 m (28')
MACHINE-GUARD/ PERIMETER-GUARD 14 m (45') 10.6 m (35') 8.2 m (27') 6.4 m (21')
EZ-SCREEN Grid/
Point
Short-Range 20 m (65') 15.3 m (50') 12 m (39') 9.2 m (30')
Long-Range 70 m (230') 54.3 m (178') 42.1 m (138') 32.6 m (107')
14 mm Resolution 6 m (20') 4.7 m (15.5') 3.7 m (12') 2.8 m (9')
EZ-SCREEN
30 mm Resolution 18 m (60') 14.2 m (46.5') 11 m (36') 8.5 m (28')
P/N 67200 Rev. C www.bannerengineering.com - tel: 763-544-3164 3
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SSM-S Stainless Steel Corner Mirrors
Excess Gain
Excess Gain = Maximum Range² ÷ Separation Distance²
Given the range from Range Reduction Using SSM-S Series Corner Mirrors on page 3, excess gain can be calculated for any distance by using the inverse square law. For example, the excess gain for a 30 ft range MINI-SCREEN system at a 10 ft separation, using two corner mirrors, is calculated as follows:
E.G. ÷ 1x = 14.8² ÷ 10² = 2.19 E.G. = (1x)(2.19) = 2.19x
For the same situation at a 10' separation, using MACHINE-GUARD sensors:
E.G. ÷ 3x = 23² ÷ 10² = 5.29 E.G. = (3x)(5.29) = 15.87x
NOTE: MACHINE-GUARD maximum sensor range is the separation between emitter and receiver where 3x excess gain remains. The calculated excess gain should be multiplied by 3 to determine the true system excess gain.
Excess Gain Value Guidelines
Maximum Excess Gain Required Operation Environment
1.5x Clean air: no dirt buildup on lenses or mirrors
5x Slightly dirty: slight buildup of dust, dirt, oil, moisture, etc. on lenses or mirrors. Lenses
and mirrors cleaned on a regular schedule.
10x Moderately dirty: obvious contamination on lenses or mirrors (but not obscured). Len-
ses and mirrors cleaned occasionally or when necessary.
50x Very dirty: heavy contamination on lenses and mirrors. Heavy fog, mist, dust, smoke,
or oil film. Minimal cleaning of lenses and mirrors.
Banner Engineering Corp Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (IN­CLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPEN­SES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WAR­RANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp.
www.bannerengineering.com - tel: 763-544-3164
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