Banner SL10 Slot Sensors User Manual

SLE10 Expert™Series Teach-Mode Slot Sensor
Self-contained opposed-mode sensor pair with Teach Mode
Printed in USA P/N 60378
SLE10 Expert Series Slot Sensor Features
An easy-to-use, self-contained opposed-mode sensor pair in a rugged U-shaped housing
Dynamic TEACH programming option provides on-the-fly convenience and minimizes the effects of web flutter
Separate TEACH input allows remote programming by an external device, such as a switch or a process controller
Easy output programming eliminates the need for Light or Dark Operate selection
Choose fast 500 microsecond or 150 microsecond output response
1 mm effective beam
Visible red beam
Molded-in beam guides simplify mounting and beam placement
10 mm slot width for a wide variety of sensing applications
Applications include label detection, hole detection, edge guiding and counting, small parts detection
10 to 30V dc operation
Bipolar PNP/NPN outputs
Choose integral, unterminated cable or QD models
Models
Slot
Width Cable*
Supply
Voltage
Output
Type Response Repeatability
SLE10B6V
SLE10 Expert Series Slot Sensor Models
Visible red, 680 nm
500 microseconds 100 microseconds
10.0 mm (0.39")
2 m (6.5') 5-wire cable
10-30V dc
Bipolar NPN (sinking) and PNP (sourcing)
5-Pin Euro-style QD
SLE10B6VQ
2 m (6.5') 5-wire cable
5-Pin Euro-style QD
SLE10B6VYQ
SLE10B6VY
150 microseconds 75 microseconds
*NOTES: 1) 9 m (30') cables are available by adding suffix “W/30” to the model number of the cabled version (e.g., SLE10B6V W/30).
2) A model with a QD connector requires an accessory mating cable. See page 5.
SLE10 Expert™Series Slot Sensor
2
Banner Engineering Corp. • Minneapolis, U.S.A. Website: http://www.baneng.com • Tel: 888.373.6767
Figure 2. SLE10 Expert Series typical applications
Figure 1. SLE10 Expert Series features
SLE10 Expert Series Slot Sensor Overview
The SLE10 Series Slot Sensor (sometimes called a “Fork Sensor”) comprises an opposed-mode emitter and its receiver inside a single convenient housing. Opposed-mode sensing is very reliable, and the single self-contained housing provides easy installation, with no sensor alignment required. In addition, the molded-in arrow on the emitter portion of the housing and the slotted design on the receiver portion of the housing show at a glance the position of the beam, simplifying installation placement.
Expert series sensors feature easy-to-use push-button programming, performed in TEACH mode. TEACH-mode programming may be performed using either the push button, or remotely, using a remote switch or process controller. The programming determines whether the sensor outputs will conduct in light or dark conditions, and defines the light and dark conditions for the sensor in each application. The remote switch also may be used to disable the programming push button for security.
The Dynamic TEACH option provides a means for teaching a series of conditions; the SLE10 monitors the sensing events and automatically sets the threshold between light and dark conditions.
Register Mark Detection
on Clear Film
Label Detection
Emitter
Signal LED
Power ON LED
Receiver (Beam Aligns at Groove)
TEACH Pushbutton
Packaging Film
Register Marks
SLE10 Expert™Series Slot Sensor
3
Banner Engineering Corp. • Minneapolis, U.S.A. Website: http://www.baneng.com • Tel: 888.373.6767
Using the SLE10 Expert Series Slot Sensor
RUN Mode
Normal operation of the SLE10 Expert is called RUN mode. The two LED indicators (bi-color Green/Red and Yellow) operate as follows in RUN Mode:
Green (RUN Mode): ON steady whenever power is applied
Flashes as received light level approaches the switching threshold (stability indicator. The stability indicator signals when maintenance or reprogramming is needed during RUN mode.)
Yellow (Output): ON when the outputs are energized (conducting)
OFF when the outputs are de-energized (not conducting)
If contrast is marginal, the bi-color indicator will flash green (to indicate instability). Reprogramming the sensor, or cleaning the sensor lenses may solve a problem with stability.
TEACH Mode
Programming of the SLE10 Expert – setting the sensitivity and selecting output ON and OFF conditions – is performed in TEACH Mode. The SLE10 provides two methods for programming: Static TEACH and Dynamic TEACH. Static TEACH is used in all programming situations to set up the sensor’s output ON and output OFF conditions. Sensitivity is then set using either the Static method described below or the Dynamic method on page 4.
Both Static TEACH and Dynamic TEACH may be performed using either the sensor’s TEACH push button or the Remote TEACH line (see page 6).
Static TEACH
Determining the Output ON and OFF Conditions
The two sensing conditions may be presented in either order. The condition presented first is the condition for which the outputs will energize (the “Output ON” target).
Setting Sensitivity
Sensitivity is automatically set (and optimized) when teaching the sensor the ON and OFF conditions. When the push button is clicked, the sensor samples each sensing condition and registers it into memory. After the second sensing condition is registered, the SLE10 Expert automatically sets the sensitivity to the optimum value for the application, and then returns to RUN mode.
The two LED indicators (bi-color Green/Red and Yellow) operate as follows in TEACH Mode:
Red (TEACH Mode): Lights when the sensor “sees” its modulated light source;
pulse rate is proportional to the received light signal strength during TEACH programming
Yellow (Output): ON to indicate TEACH output ON condition
OFF to indicate TEACH output OFF condition
The Signal Strength indicator is Banner’s exclusive AID™(Alignment Indicating Device). Its pulse rate increases as the received light signal strength increases (during programming). This feature simplifies accurate alignment during TEACH mode, and gives a relative indication of sensing contrast between the light and dark conditions.
SLE10 Expert™Series Slot Sensor
4
Banner Engineering Corp. • Minneapolis, U.S.A. Website: http://www.baneng.com • Tel: 888.373.6767
A Note About the Clicks”: Clicks are meant to be pressed firmly, then quickly released. Indicators go ON or OFF after a brief delay; do not wait until LEDs change status before releasing push button. (If push button is pressed for 2 seconds or longer, sensor will automatically return to RUN mode.)
Dynamic TEACH
Dynamic TEACH is a method of setting the sensor’s sensitivity while the object to be sensed is in motion. Typical applications are label sensing and small parts detection. In a label application, web flutter may change the amount of light passing through the label and its backing material. Dynamic TEACH will sense this variation and adjust the sensitivity to account for it.
In a small parts detection application, alignment of the object to the sensor’s effective beam may make Static TEACH difficult. In this case, Dynamic TEACH will allow you to pass individual or multiple parts through the beam; the sensor then will detect them and set the sensitivity automatically.
Determining the Output ON and OFF Conditions
Dynamic TEACH is used for optimizing the sensor’s sensitivity and will not configure the output ON and OFF conditions. A Static TEACH must be used first to change the output ON and OFF conditions, if needed. If the outputs are configured properly for your installation, Dynamic TEACH may be performed as needed without reverting back to Static TEACH.
Setting Sensitivity
Sensitivity is automatically set and optimized when the sensor is taught dynamically. When the push button is depressed and held, the sensor continues to sample events and registers them into memory. Upon release of the button, the sensor chooses the optimum setting for the application and then returns to RUN mode.
Push Button Resulting Indicator Status
TEACH Condition #1 (Output ON state)
Present the first sensing condition to the sensor and single­click.
Press and hold until the bi-color (green/red) indicator begins to flash red, or turns OFF.
Yellow: ON Red: Pulses to indicate relative received signal
strength.
Yellow: OFF Red: Pulses to indicate relative received signal
strength.
TEACH Condition #2 (Output OFF state)
Present the second sensing condition to the sensor and single­click.
If contrast is acceptable, the sensor returns to RUN mode; other wise it will return to TEACH Condition #1. Green: ON (or flashes if signal is close to the
switching threshold).
Yellow: OFF, until the sensing condition changes.
NOTE: The sensor will return to RUN mode if the first TEACH condition is not registered within 90 seconds. TEACH mode may be cancelled
before either condition #1 or #2 by holding the push button depressed for 2 seconds.
Static TEACH Sequence
Push and Hold
2 Seconds
Single-Click
Single-Click
Sensing
Condition #1
(Output ON State)
Sensing
Condition #2
(Output OFF State)
Loading...
+ 8 hidden pages