Banner S18U User Manual

U-GAGE™ S18U Series Sensors with Analog Output
!
B
Aug 2013
18 mm Ultrasonic Sensors with TEACH-mode programming
Features
• Fast, easy-to-use TEACH-Mode programming; no potentiometer adjustments
Right-Angle Housing
Straight Housing
• Short dead zone
• Two bi-colored status LEDs
• Rugged encapsulated design for harsh environments
• Choose 2 meter or 9 meter unterminated cable, or 5-pin Euro-style QD connector
• Wide operating range of -20° to +60°C (-4° to +140°F)
• Choose either straight or right-angle housing
• Temperature compensation
• Selectable response times of 2.5 or 30 ms
• Select analog models with either 0-10V dc or 4-20 mA output
Models
Model
Number
S18UUA
S18UUAQ
S18UIA
S18UIAQ
S18UUAR
S18UUARQ
S18UIAR
S18UIARQ
* 9 m cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., S18UUA W/30). A model with a QD connector requires a mating cable; see page 10.
Sensing
Range
30 to 300 mm
(1.2" to 11.8")
Cable*
5-wire, 2 m (6.5') cable
5-pin Euro style QD
5-wire, 2 m (6.5') cable
5-pin Euro style QD
5-wire, 2 m (6.5') cable
5-pin Euro style QD
5-wire, 2 m (6.5') cable
5-pin Euro style QD
Supply
Voltage
10 to 30V dc
Output
0 to 10V dc
4 to 20 mA
0 to 10V dc
4 to 20 mA
Ultrasonic
Housing
Configuration
Straight
Right-Angle
Information about discrete models is available on Banner’s website: www.bannerengineering.com
WARNING . . .
Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death.
These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
Printed in USA 02/05 P/N 110738 rev. A
Not To Be Used for Personnel Protection
U-GAGE™ S18U Series Sensor — Analog Output
B
Principles of Operation
Ultrasonic sensors emit one or multiple pulses of ultrasonic energy, which travel through the air at the speed of sound. A portion of this energy reflects off the target and travels back to the sensor. The sensor measures the total time required for the energy to reach the target and return to the sensor. The distance to the object is then calculated using the following formula:
2
To improve accuracy, an ultrasonic sensor may average the results of several pulses before outputting a new value.
ct
D =
Temperature Effects
The speed of sound is dependent upon the composition, pressure and temperature of the gas in which it is traveling. For most ultrasonic applications, the composition and pressure of the gas are relatively fixed, while the temperature may fluctuate.
D = distance from the sensor to the target c = speed of sound in air t = transit time for the ultrasonic pulse
In air, the speed of sound varies with temperature according to the following approximation:
C
C
Or, in English units:
C
= 20 273 + T
m/s
= 49 460 + T
ft/s
C
F
= speed of sound in meters per second
m/s
TC = temperature in °C
C
= speed of sound in feet per second
ft/s
TF = temperature in °F
Temperature Compensation
Changes in air temperature affect the speed of sound, which in turn affects the distance reading measured by the sensor. An increase in air temperature shifts both sensing window limits closer to the sensor. Conversely, a decrease in air temperature shifts both limits farther away from the sensor. This shift is approximately 3.5% of the limit distance for a 20° C change in temperature.
The S18U series ultrasonic sensors are temperature compensated. This reduces the error due to temperature by about 90%. The sensor will maintain its window limits to within 1.8% over the -20° to +60° C range.
NOTES:
• Exposure to direct sunlight can affect the sensor’s ability to accurately compensate for changes in temperature.
• If the sensor is measuring across a temperature gradient, the compensation will be less effective.
• The temperature warmup drift upon power-up is less than 1.7% of the sensing distance. After 10 minutes, the apparent distance will be within 0.3% of the actual position. After 25 minutes, the sensing distance will be stable.
Banner Engineering Corp. Minneapolis, MN U.S.A.
2 P/N 110738 rev. A
www.bannerengineering.com • Tel: 763.544.3164
U-GAGE™ S18U Series Sensor — Analog Output
Power/
Signal Strength
LED
TEACH/ Output Indicator LED
TEACH Push Button
PWR OUT
TEACH
Minimum Operating
Range
Near Setpoint
Far
Setpoint
Maximum Operating
Range
Target
Ta
rget
Ta
rget
Ta
rget
Dead Zone
Output
Power
Output
Power
Output
Power
ON: Green
OFF
Output
Power
OFF
ON: Green
ON: Yellow
ON: Green
OFF
ON: Red
OFF
B
Sensor Programming
Two TEACH methods may be used to program the sensor:
• Teach individual minimum and maximum limits, or
• Use Auto-Window feature to center a sensing window around the taught position.
The sensor may be programmed either via its push button, or via a remote switch. Remote programming also may be used to disable the push button, preventing unauthorized personnel from adjusting the programming settings. To access this feature, connect the gray wire of the sensor to 0 - 2V dc, with a remote programming switch between the sensor and the voltage.
NOTE: The impedance of the Remote Teach input is 12 kΩ.
Programming is accomplished by following the sequence of input pulses (see programming procedures starting on page 4). The duration of each pulse (corresponding to a push button “click”), and the period between multiple pulses, are defined as “T”:
0.04 seconds < T < 0.8 seconds
Figure 1. Sensor features
Figure 2. TEACH Interface
Status Indicators
Power ON/OFF LED Indicates
OFF Power is OFF.
ON Red Target is weak or outside sensing range.
ON Green Sensor is operating normally, good target.
Output/Teach LED Indicates
OFF Target is outside window limits.
Yellow Target is within window limits.
ON Red (solid) In Teach Mode, waiting for first limit.
ON Red (flashing) In Teach Mode, waiting for second limit.
Banner Engineering Corp. Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
P/N 110738 rev. A 3
U-GAGE™ S18U Series Sensor — Analog Output
4
Near
Window
Far
Window
20
Target Position
Analog Output (mA)
Positive
Slope
Current-Sourcing Models
0
Near
Window
Far
Window
10
Target Position
Analog Output (V dc)
Positive
Slope
Voltage-Sourcing Models
T
T T
T
T T
T T
T
T
T T
T
T T
T T
T
or
or
...
D
or
B
Teaching Minimum and Maximum Limits
General Notes on Programming
• The sensor will return to Run mode if the first Teach condition is not registered
within 120 seconds.
• After the first limit is taught, the sensor will remain in Program mode until the Teach
sequence is finished.
• To exit Program mode without saving any changes, press and hold the programming
push button > 2 seconds (before teaching the second limit). The sensor will revert to the last saved limits.
Analog Output Slope:
The U-GAGE S18U sensor may be programmed for either a positive or a negative output slope, based on which limit is taught first (see Figure 3). If the Near limit is taught first, the slope will be positive. If the Far limit is taught first, the slope will be negative. Banner’s scalable output automatically distributes the output signal over the width of the programmed sensing window.
In the event of signal loss, the analog output goes to 3.6 mA or 0V dc, which may be used to trigger an alarm.
Procedure
0.04 < “click” < 0.8 sec.
• Push and hold the push button
Mode
Programming
• Position the target for the first limit
Teach
• “Click” the push button • Single-pulse the remote line
First Limit
• Position the target for the second limit
Teach
• “Click” the push button • Single-pulse the remote line
Second Limit
Push Button
• No action required; sensor is ready for 1st limit teach
• Position the target for the first limit
• Position the target for the second limit
Remote Wire
0.04 sec. < T < 0.8 sec.
Figure 3. Analog output slope
Result
Output LED: ON Red Power LED: ON Green (good signal) or
ON Red (no signal)
Power LED: Must be ON Green
Teach Accepted
(Sensor learns the 0V dc or 4 mA limit)
Output LED: Flashing Red
Teach Unacceptable
Output LED: ON Red
Power LED: Must be ON Green
Teach Accepted
(Sensor learns the 10V dc or 20 mA limit)
Output LED: Yellow or OFF
Teach Unacceptable
Output LED: Flashing Red
4 P/N 110738 rev. A
Banner Engineering Corp. Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: 763.544.3164
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