Banner PresencePLUS BCR 1.3 User Manual

Models included:

Models included:

• GEO

• GEO/GEO 1.3

• EDGE

• EDGE/EDGE 1.3

• BCR/BCR 1.3

• AREA/AREA 1.3

• OMNI/OMNI 1.3

Printed in USA 12/04 P/N 118000 rev. A

Printed in USA 02/06 P/N 118000 rev. D

WARNING . . .

Never use this product as a sensing device for personnel protection. Doing so could
lead to serious injury or death.

This product does NOT include the self-checking redundant circuitry necessary to allow its use in
personnel safety applications. A sensor failure or malfunction can cause either an energized or de­energized sensor output condition. Consult your current Banner Safety Products catalog for safety
products which meet OSHA, ANSI and IEC standards

Not To Be Used for Personnel Protection

for personnel protection.

CAUTION . . . Electrostatic Discharge

Avoid the damage that electrostatic discharge (ESD) can cause to the Sensor.

Always use a proven method for preventing electrostatic discharge when installing a lens or attaching
a cable.

2 P/N 118000 rev. D

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: [phone]

Start

Hook Up the Hardware

Install the Software and

Establish Communications

Acquire an Image of the Part

Being Inspected

Choose Vision Tool(s) to
Find the Feature or Flaw

Add a Test Tool To Set Up

Pass/Fail Criteria

Teach Good Examples

Run

Finish

Install the Lens

(and Filters, if used)

Introducing PresencePLUS P4

The PresencePLUS P4 (or the Sensor) is an easy-to-use
vision sensor with advanced visual inspection capabilities.
With minimal knowledge of vision, a user can quickly set up
the Sensor to run an inspection that tests all products and
accurately rejects bad products on a production line.

Inspections are set up using a personal computer (PC) or by
activating the Remote Teach input. The Sensor captures images
and analyzes them using one or more Vision tools to pass or fail
the product. The PC is not required for running inspections after
the inspection files have been stored in the Sensor’s memory.

Quick Start Overview

This guide is designed to
provide – even to those
new to vision sensing
– the information needed
to use this sensor. It
provides an overview of
the PresencePLUS P4 and
illustrates how to easily set
up the Sensor to inspect a
product. The flow chart at
left provides an overview of
the process.

introduction

introduction

sensor

sensor

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: [phone]

TIPS

For more detailed
instructions, refer

to the User’s

Manual on the

installation CD.

P/N 118000 rev. D 3

step 1

step 1

1. Install the lens (and filters, if used).

For EDGE, GEO, BCR, AREA, and OMNI any
lens may be used. For EDGE 1.3, GEO 1.3,
AREA 1.3, BCR 1.3, and OMNI 1.3 use only
Megapixel lenses. For non-Banner lenses,
follow the lens manufacturer’s unpacking
and installation instructions.

Cable Connections

1. If a light will be powered by the Sensor,

connect it to the
Light connector.

connections

connections

step 2

step 2

a. Caution: If the light is powered by the Sensor, the

Sensor power source must be 24V dc.

b. Caution: This connection is for Banner lights only!

2. If an NTSC monitor is used, connect it to the Sensor via a
BNC-to-BNC cable to the NTSC Video connector.

3. Connect the Ethernet cable from your PC to the Sensor at
the RJ-45 connector.

a. If connecting directly from the PC, use a crossover

cable (such as Banner Model No. STPX07).

b. If connecting the Sensor to a hub or router, use

components/

components/

straight cables (such as Banner Model No. STP07) to
the Sensor as well as to the PC.

4. Push the connector end of the supplied 12-wire cable
onto the 12-pin connector on the Sensor.

Focusing

Ring

Aperture Lock
Screw

NOTE: If the lens has a focus

lock screw, loosen the
screw before focusing
the lens. Some lenses
also have an aperture
lock screw.

Focus
Lock Ring

4 P/N 118000 rev. D

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: [phone]

5. Connect the leads on the 12-wire cable to the appropriate
locations (see pin assignments below).

12-pin Discrete
I/O Power/Ground
RS-232 Serial (see pin

assignments below)

Ethernet (RJ-45)

Light Connector (3-pin Pico Style)

(Banner lights only)

NTSC Video
(BNC)

12-Wire Cable Pin Assignments

Pin # Wire Color Description Direction

1 Yellow RS-232 TX Output
2 Gray Remote Teach Input
3 Orange Product Change Input
4 Pink External Trigger Input
5 Black Discrete I/O #1 In/Out
6 Red Discrete I/O #2 In/Out
7 White Discrete I/O #3 In/Out
8 Light Blue Discrete I/O #4 In/Out
9 Violet RS-232 RX Input
10 Green RS-232 Signal Ground Output
11 Blue Common (Signal Ground) Input
12 Brown 10-30V dc Input

Crossover Ethernet Cable
(to PC Ethernet Port)

STPX07 — 2.1 m (7')

— 7.6 m (25')

STPX25

Monitor Cable (to Video Monitor, optional)

BNC06 — 2 m (6')

— 5 m (15')

BNC15
BNC30 — 9 m (30')

or

Standard Ethernet Cable
(to PC via Network Hub or Switch)

STP07 — 2.1 m (7')
STP25

1 = Brown 24V
2 = n/a
3 = Blue (ground)
4 = Strobe

— 7.6 m (25')

12-Wire Cable Models

P4C06

— 2 m (6')
— 7 m (23')

P4C23

— 10 m (32')

P4C32

— 16 m (50')

P4C50

— 23 m (75')

P4C75

TIPS

The trigger device

can be any

10-30V dc

photoelectric

sensor, or a

device with a

similar output.

connections

connections

components/

components/

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: [phone]

P/N 118000 rev. D 5