Banner K80L Segmented EZ-LIGHT User Manual

EZ-LIGHT® K80L Segmented Indicator

0 132728 1

Point-of-Use Indicator with 1, 2, 3, or 4 Color Segments

For the latest technical information about this product, including specifications, dimensions, and wiring, see www.BannerEngineer-

ing.com.

Model*

K80L4GRYB1PQ

K80L4GRYB1NQ NPN

• Individual color segments can be lighted separately or in combination
For error-proofing and “Andon”* applications

•

• Provides operator guidance, even for those with limited color recognition ability

• PNP (sourcing) or NPN (sinking) input type, depending on model

• Optional labels for enhanced segment identification

* Andon lights on machines or production lines indicate operation status. They are often located
overhead for workers or a supervisor to view them.

LED

Colors**

1: Green
2: Red
3: Yellow
4: Blue

Inputs

PNP

Model*

K80L2HGRXX1PQ

K80L2HGRXX1NQ NPN

LED

Colors**

1: Green

2: Red

Inputs

PNP

K80L3THGRYX1PQ

1: Green

K80L3THGRYX1NQ NPN

* Integral QD models only are listed.

•

For 150 mm PVC pigtail with QD, replace Q with QP in model number (example, “K80L4GRYB1PQP”).

• For terminal-wired models, omit suffix Q from model number (example, “K80L4GRYB1P”).

• For 150 mm (6") PUR pigtail cable with 5-Pin threaded Euro-Style QD, add suffix QPMA to the model number (example,
“K80L4GRYB1PQPMA”)

• A model with a QD requires a mating cable (see 5-Pin Euro-Style Cordsets).

** Contact factory for other colors and segment combinations.

WARNING: Not To Be Used for Personnel Protection
Never use this product as a sensing device for personnel protection. Doing so could lead to seri-

ous injury or death. This product does NOT include the self-checking redundant circuitry necessary to

allow its use in personnel safety applications. A sensor failure or malfunction can cause either an ener­gized or de-energized sensor output condition.

2: Red
3: Yellow

PNP

K80L1WXXX1PQ 1: White

K80L1YXXX1PQ 1: Yellow

K80L1RXXX1PQ 1: Red

K80L1GXXX1PQ 1: Green

K80L1BXXX1PQ 1: Blue

PNP

P/N 132728 rev. D 6/19/2012

EZ-LIGHT® K80L Segmented Indicator

Overview

The EZ-LIGHT™ K80L Segmented Indicator is a color point-of-use indicator which can be used to send nonlingual messages to an
operator or to monitor multiple locations.

Up to four independently selected colors provide the ability to communicate up to four messages, or more if they are used in combination.
For example, a green sector could be lit to communicate “all systems OK,” and blue could represent “service needed soon” or a “shoplift­er is on the floor.” Green plus red ON together could mean something different from either color ON individually. See hookups for color
selection information.

Indicator colors are fixed in a standardized location, which is helpful for people who have limited color recognition capability.

The K80L Segmented mounts easily on a flat surface, but can also be placed on various types of pipe for elevated use. In addition to
customer-supplied pipe and conduit, Banner offers stainless steel pipe and other mounting accessories.

Specifications

Supply Voltage and Current

18 to 30V dc;
K80L4 models: @ 35 mA max. per LED color, @ 90 mA max. with all LEDs ON
K80L3 models: @ 50 mA max. with 1 color ON, @ 35 mA max. with color 2 or 3 ON, @ 90 mA max. with all LEDs ON
K80L2 models: @ 50 mA max. with color 1 or 2 ON, @ 90 mA max. with all LEDs ON
K80L1 models: @ 90 mA max.

Supply Protection Circuitry

Protected against reverse polarity and transient voltages

Indicators

LEDs are independently selected: Green, Red, Yellow, Blue, or White; 1-4 colors, depending on model. For other colors,
contact Factory for availability.

Input Response Time

Indicator ON: Initial light — 250 ms max., additional lights — 10 ms max.
Indicator OFF: 10 ms max.

Adjustments

The K80L Segmented features a 6-position Program DIP switch on the back of the indicator cover. For normal operation, no
adjustment should be necessary; these switches should remain all in the down position. For alternate operation (flash func­tionality for 1-color models, Demo mode for 2-, 3-, and 4-color models), see Setup.

Construction

Base: ABS/polycarbonate
Translucent face: acrylic

Connections

5-pin Euro-style integral QD (Q)connector standard; 150 mm (6") pigtail QD (QP); or terminal-wired, depending on model.

Environmental Rating

Rated IEC IP67 (NEMA 6)

Vibration and Mechanical Shock

All models meet Mil. Std. 202F requirements method 201A (vibration: 10 to 60 Hz max., double amplitude 0.06", maximum
acceleration 10G). Also meets IEC 947-5-2; 30G 11 ms duration, half sine wave.

Certifications

2 www.bannerengineering.com - tel: [phone] P/N 132728 rev. D

109.5 mm
(4.31")

80.8 mm
(3.18")

41.0 mm
(1.61")

Ø 66.0 mm

(2.69")

26.0 mm
(1.02")

M12 X 1

65.0 mm
(2.56")

65.0 mm
(2.56")

4X 8–32 UNC

Max. Torque 1.12 Nm (10 in–lbf)

4X Ø 5.5 mm (Ø 0.22")

Max. Torque 1.12 Nm (10 in–lbf)

with supplied screws

Internal Threads ½ - 14 NPSM
Max. Torque 2.25 Nm (20 in–lbf)

EZ-LIGHT® K80L Segmented Indicator

Setup for Alternate Operation

NOTE: The Program DIP switch

is located inside the K80L cover.

Remove the four screws to remove the cover.

Configuration for Flash function (1-color models only)

DIP Switch Positions LED Function

SW1 SW2 SW3 SW4 SW5 SW6

OFF OFF OFF OFF OFF OFF Color 1 ON solid

ON OFF OFF OFF OFF OFF Color 1 Flashes – 50% duty cycle; 2 Hz rate

OFF ON OFF OFF OFF OFF Color 1 Flashes – 50% duty cycle; 1 Hz rate

OFF OFF ON OFF OFF OFF Color 1 Flashes – 50% duty cycle; 0.5 Hz rate

OFF OFF OFF ON OFF OFF Color 1 Flashes – 25% duty cycle; 1 Hz rate

OFF OFF OFF OFF ON OFF Color 1 Flashes – 25% duty cycle; 0.5 Hz rate

OFF OFF OFF OFF OFF ON Color 1 Flashes – 25% duty cycle; 0.25 Hz rate

Configuration for Demo mode (2-, 3-, and 4-color models only)

Change the switch 1 position to ON.

The individual sectors will light depending on the input
power, as described at right:

Black wire input: Colors 1 and 2 alternate

Brown wire input: Colors light simultaneously

White wire input: Colors light in rotation (3- and 4-color models only

Dimensions

P/N 132728 rev. D www.bannerengineering.com - tel: [phone]

EZ-LIGHT® K80L Segmented Indicator

Wiring

NOTE: Wiring shown is for 4-color segmented models. Depending on the model and number of segments,

pins 5, 3, 2 and 1 may not be used.

Sourcing (PNP) Input Sinking (NPN) Input Wiring Key:

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

C = Color

Terminal Block Locations

PNP Internal Terminal Blocks NPN Internal Terminal Blocks Wiring Key:

1 = Brown

2 = White

3 = Blue

4 = Black

5 = Gray

C = Color

5-Pin Euro-Style Cordsets

5-Pin M12/Euro-Style Cordsets (straight connector)

MQDC1-506 , 2 m (6.5 ft)

MQDC1-515 , 5 m (15 ft)

MQDC1-530 , 9 m (30 ft)

5-Pin M12/Euro-Style Cordsets (right-angle connector)

MQDC1-506RA , 2 m (6.5 ft)

MQDC1-515RA , 5 m (15 ft)

MQDC1-530RA , 9 m (30 ft)

4 www.bannerengineering.com - tel: [phone] P/N 132728 rev. D

EZ-LIGHT® K80L Segmented Indicator

Mounting Brackets

Model Features Mounting System

• DIN-mount bracket for K80L models

•

SMBDX80D

Hardware included to mount to K80L
housing

• ABS

Stainless Steel Aluminum

SOP-E12-150SS

150 mm (6") long

SOP-E12-300SS

300 mm (12") long

SA-E12M30

SOP-E12-150A

150 mm (6") long

SOP-E12-300A

300 mm (12") long

• Elevated-use stand-off pipe (½" NPSM/
DN15)
Polished 304 stainless steel or anodized

•
aluminum surface

• ½" NPT thread at both ends

• Compatible with most industrial environ­ments

• Streamlined acetal mounting base adapt­er/cover

•

Connects between ½" NPSM/DN15 pipe
and 30 mm (1-3/16") drilled hole

• Mounting hardware included

Accessory Quadrant Labels

Transparent self-adhesive cover labels for printing in a standard laser printer; print your own labels to easily identify each quadrant. Clear
protective labels provide additional protection for laser print work in many industrial environments. Six labels per sheet; 5 sheets per
package.

Model Description Size

SALK-K80L4-0 1-quadrant transparent laser label (includes 30 labels) 8.5" x 11"

P/N 132728 rev. D www.bannerengineering.com - tel: [phone]

EZ-LIGHT® K80L Segmented Indicator

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of
shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned
to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse,
abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (IN­CLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND
WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL
BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPEN­SES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY
PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WAR­RANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or
liabilities relating to any product previously manufactured by Banner Engineering Corp.

Contact Us

For more information: Contact your local Banner representative or Banner Corporate Offices around the world.

Corporate Headquarters: Banner Engineering Corp. 9714 Tenth Ave. North, Mpls., MN 55441, Tel: [phone], www.bannerengin-

eering.com

Europe: Banner Engineering Europe Park Lane, Culliganlaan 2F, Diegem B-1831 BELGIUM,Tel: [phone], Fax: [phone],

www.bannereurope.com, [e-mail]

Latin America: Contact Banner Engineering Corp. (US) or e-mail Mexico: [e-mail]; or Brazil: brasil@banner-

engineering.com

Asia:

Banner Engineering China Shanghai Rep Office Rm. G/H/I, 28th Flr. Cross Region Plaza No. 899, Lingling Road, Shanghai 200030

CHINA, Tel: [phone], Fax: [phone], www.bannerengineering.com.cn, [e-mail]

Banner Engineering Japan Cent-Urban Building 305 3-23-15, Nishi-Nakajima Yodogawa-Ku, Osaka 532-0011 JAPAN, Tel:
81-6-6309-0411, Fax: [phone], www.bannerengineering.co.jp, [e-mail]

Banner Engineering Int’l Incorporated Taiwan Rep. Office 8F-2, No. 308, Sec. 1, Neihu Rd. Taipei, Taiwan 114 Phone: [phone]
9966 #15 | Fax: [phone], www.bannerengineering.com.tw, [e-mail]

Banner Engineering India Pune Head Quarters Office, No. 1001 Sai Capital, Opp. ICC Senapati Bapat Road, Pune 411016 INDIA, Tel:
91-20-66405624, Fax: [phone], www.bannerengineering.co.in, [e-mail]

, [e-mail]