Banner GM-FA-10J Original Instructions Manual

GM-FA-10J Gate Monitoring Safety Module

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24V ac/dc operation, 1- or 2-Channel Input

Original Instructions

• Monitors one or two safety switches for a contact failure or wiring fault

• Two output switching channels for connection to control-reliable power in­terrupt circuits

• Auto reset or monitored manual reset

• Design complies with standards UL991, ISO 14119, and ISO 13849-1
(EN954-1) (Safety Category 2, 3 or 4)

• For use in functional stop category 0 applications per NFPA 79 and IEC
60204-1

• 6 amp safety output contacts

• Plug-in terminal blocks

• If terminal blocks are swapped, Module remains functional with no loss of
safety function

Overview

The GM-FA-10J Gate Monitor Safety Module (the “Safety Module”) is used to verify the proper operation of coded magnetic safety
switches and positive-opening safety switches by monitoring a normally open (N.O.) and a normally closed (N.C.) contact from each
switch. It can also be used to monitor and verify the correct state of two redundant current-sourcing PNP signals. (One PNP source must
be Normally OFF and the other Normally Conducting for each input channel.) In a typical application, two safety switches (individually
mounted) indicate the open or closed status of a gate, moveable guard, or barrier (all called “guards” throughout this document).

Two functions of the Safety Module are:

1. To monitor the contacts and wiring of safety switches for certain failures and to prevent the machine from restarting if the switch or
the Module fails, and

2. To provide a reset routine after closing the guard and returning the inputs to their “closed” condition. This reset function may be
required by machine safety standards.

The Safety Module monitors each switch for complementary switching; each channel must have one open (OFF) input and one closed
(conducting) input at all times. These inputs must always be in opposite states and must switch state within 1 second of each other.
Channel 1 has a “guard closed” condition when S11/S13 is closed and S11/S12 is open. Similarly, Channel 2 has a “guard closed” condi­tion when S21/S23 is closed and S21/S22 is open (see Figure 2. Wiring to two 4-wire coded magnetic safety switches on page 7 and

Figure 3. Wiring to two positive-opening safety interlock switches on page 7). The Safety Module also will detect and properly respond

to a short circuit between the channels and a short circuit to other sources of power. The Safety Module will open the safety outputs
within 35 milliseconds of the switching of either channel when the guard opens.

When the guard closes, debounce logic in the Safety Module’s inputs increases the reliability and repeatability of successfully resetting
the Safety Module and reduces the necessity of re-cycling the guard. This feature can result in increased efficiency of the machine, even
if the guard is misaligned or vibration is present.

Important: Read This First!

The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to the use of this

product and its application. Banner Engineering Corp. has made every effort to provide complete application, installation, operation, and
maintenance instructions. Please direct any questions regarding the use or installation of this product to the factory applications depart­ment at the telephone numbers or address found at Banner website.

The user is responsible for making sure that all machine operators, maintenance personnel, electricians, and supervisors are thorough­ly familiar with and understand all instructions regarding the installation, maintenance, and use of this product, and with the machinery it
controls. The user and any personnel involved with the installation and use of this product must be thoroughly familiar with all applicable
standards, some of which are listed within the specifications. Banner Engineering Corp. makes no claim regarding a specific recommen­dation of any organization, the accuracy or effectiveness of any information provided, or the appropriateness of the provided information
for a specific application.

GM-FA-10J Gate Monitoring Safety Module

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Applicable U.S. Standards

ANSI B11 Standards for Machine Tools Safety

Contact: Safety Director, AMT – The Association for Manufacturing Technology, 7901 Westpark Drive, McLean, VA 22102, Tel.:
703-893-2900

ANSI NFPA 79 Electrical Standard for Industrial Machinery

Contact: National Fire Protection Association, 1 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269-9101, Tel.: [phone]

ANSI/RIA R15.06 Safety Requirements for Industrial Robots and Robot Systems

Contact: Robotic Industries Association, 900 Victors Way, P.O. Box 3724, Ann Arbor, MI 48106, Tel.: [phone]

Applicable International Standards

ISO 12100-1 & -2 (EN 292-1 & -2) Safety of Machinery – Basic Concepts, General Principles for Design

IEC 60204-1 Electrical Equipment of Machines Part 1: General Requirements

ISO 13849-1 (EN 954-1) Safety-Related Parts of Control Systems

ISO 13855 (EN 999) The Positioning of Protective Equipment in Respect to Approach Speeds of Parts of the Human Body

ISO 14119 (EN 1088) Interlocking Devices Associated with Guards – Principles for Design and Selection

Also, request a type “C” standard for your specific machinery.

Contact: Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112-5704, Tel.: [phone]

Certificate of Adequacy

This Safety Module datasheet (p/n 60998) satisfies the requirements of Machinery Directive 2006/42/EC, Section 1.7.4 — instructions.

Safety Circuit Integrity and ISO 13849-1 (EN954-1) Safety Circuit Principles

Safety circuits involve the safety-related functions of a machine that minimize the level of risk of harm. These safety-related functions can
prevent initiation, or they can stop or remove a hazard. The failure of a safety-related function or its associated safety circuit may result in
an increased risk of harm.

The integrity of a safety circuit depends on several factors, including fault tolerance, risk reduction, reliable and well-tried components,
well-tried safety principles, and other design considerations.

Depending on the level of risk associated with the machine or its operation, an appropriate level of safety circuit performance must be
incorporated into its design. Standards that detail safety performance levels include ANSI/RIA R15.06 Industrial Robots, ANSI B11 Ma­chine Tools, OSHA 29CFR1910.217 Mechanical Power Presses, and ISO 13849-1 (EN954-1) Safety-Related Parts of a Control System.

Safety Circuit Integrity Levels

Safety circuits in International and European standards have been segmented into categories, depending on their ability to maintain their
integrity in the event of a failure. The most recognized standard that details safety circuit integrity levels is ISO 13849-1 (EN954-1), which
establishes five levels: Categories B, 1, 2, 3, and the most stringent, Category 4.

In the United States, the typical level of safety circuit integrity has been called ”control reliability.” Control reliability typically incorporates
redundant control and self-checking circuitry and has been loosely equated to ISO 13849-1 Categories 3 and 4 (see CSA Z432 and ANSI
B11.TR4).

If the requirements described by ISO 13849-1 (EN954-1) are to be implemented, a risk assessment must first be performed to determine
the appropriate category, in order to ensure that the expected risk reduction is achieved. This risk assessment must also take into ac­count national regulations, such as U.S. control reliability or European “C” level standards, to ensure that the minimum level of perform­ance that has been mandated is complied with.

Fault Exclusion

An important concept within the category requirements of ISO 13849-1 is the probability of the occurrence of the failure, which can be
decreased using the "fault exclusion" method. This method assumes that the possibility of certain well-defined failure(s) can be reduced
to a point where the resulting fault(s) can be disregarded.

Fault exclusion is a tool a designer can use during the development of the safety-related part of the control system and the risk assess­ment process. It allows the designer to eliminate the possibility of various failures and justify it through the risk assessment process to
meet the requirements of Categories 2, 3 or 4. See ISO 13849-1/-2 for further information.

S21A1S11

S13

S23 S21 S22

13 23 Y1

Y2 14 24 A2

K1

K2

14 24

Machine

Safety

GM-FA-10J

Power

Fault

In 1

In 2

Output

Power ON

(green)

Input 1

Active (green)

Fault (red)

Input 2

Active (green)

Outputs

Active

(green)

S12

S13

S11

Y1

23

13

A1

A2

24

14

Y2

S22

S21

S23

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Configuration

Figure 1. GM-FA-10J Features and Terminal Lo-

cations

The Safety Module may be configured via DIP switches for two-channel (redundant
switches on a single guard), or one-channel operation (individual switches on two
guards). In two-channel operation, each channel must switch within 3-second si­multaneity of the other when the guard closes. If not, the guard must be re-opened
and closed until the timing requirement is met. When the guard opens, the two
channels operate concurrently (both channels must switch, but without the timing
requirement).

In one-channel operation, each channel operates individually, except to reset the
device (in which case both guards must be closed). If only one switch is being
monitored, the closed input of the unused channel must be jumpered (S11/S13 or
S21/S23).

The reset function has two options, selected by DIP switch: Automatic reset or
Monitored Manual reset. See Figure 7. Wiring to the guarded machine on page
9 for configuration information.

The reset input also can be used for an External Device Monitoring (EDM) circuit.
The EDM circuit consists of a normally closed, force-guided contact from each de­vice being controlled by the Safety Module, all wired in series with the Reset button
(if used) and terminated at terminals Y1 and Y2. See Figure 6. Alternate wiring for

two-channel monitoring of multiple guards on page 8 for further information.

The output of the Safety Module consists of two redundant output switching chan­nels, each of which is the series connection of two forced-guided relay contacts
(K1 and K2 in Figure 6. Alternate wiring for two-channel monitoring of multiple

guards

on page 8). Each of the switching outputs is rated for up to 250V ac at

up to 6 amps.

WARNING: Hazard Point
It must not be possible for personnel to reach any hazard point through an opened guard (or any
opening) before hazardous machine motion has completely stopped.

Please reference OSHA CFR 1910.217 and ANSI B11 standards for information on determining safety
distances and safe opening sizes for your guarding devices.

WARNING: Safety Categories

The level of safety circuit integrity can be greatly impacted by the design and installation of the safety
devices and the means of interfacing of those devices. A risk assessment must be performed to deter-

mine the appropriate safety circuit integrity level or safety category as described by ISO 13849-1
(EN 954-1) to ensure that the expected risk reduction is achieved and that all relevant regulations
and standards are complied with.

Safety Interlock Switch Requirements

The following general requirements and considerations apply to the installation of interlocked guards and gates for the purpose of safe­guarding. In addition, the user must refer to the relevant regulations to be sure to comply with all necessary requirements.

Hazards guarded by the interlocked guard must be prevented from operating until the guard is closed; a stop command must be issued to
the guarded machine if the guard opens while the hazard is present. Closing the guard must not, by itself, initiate hazardous motion; a
separate procedure must be required to initiate the motion. The safety switches must not be used as a mechanical or end-of-travel stop.

The guard must be located an adequate distance from the danger zone (so that the hazard has time to stop before the guard is opened
sufficiently to provide access to the hazard), and it must open either laterally or away from the hazard, not into the safeguarded area. The
guard also should not be able to close by itself and activate the interlocking circuitry. In addition, the installation must prevent personnel
from reaching over, under, around or through the guard to the hazard. Any openings in the guard must not allow access to the hazard

GM-FA-10J Gate Monitoring Safety Module

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(see OSHA 29CFR1910.217 Table O-10, ANSI B11.19, ISO 13857, ISO14120/EN953 or the appropriate standard). The guard must be
strong enough to contain hazards within the guarded area, which may be ejected, dropped or emitted by the machine.

The safety interlocking switches, actuators, sensors, and magnets must be designed and installed so that they cannot be easily defeated.
They must be mounted securely, so that their physical position cannot shift, using reliable fasteners that require a tool to remove them.
Mounting slots in the housings are for initial adjustment only; final mounting holes must be used for permanent location.

WARNING: Perimeter Guarding Applications

If the application could result in a pass-through hazard (for example, perimeter guarding), either the safe­guarding device or the guarded machine's MSCs/MPCEs must cause a Latched response following a Stop
command (for example, interruption of the sensing field of a light curtain, or opening of an interlocked gate/
guard). The reset of this Latched condition may only be achieved by actuating a reset switch that is sepa­rate from the normal means of machine cycle initiation. The switch must be positioned as described in this
document.

Lockout/Tagout procedures per ANSI Z244.1 may be required, or additional safeguarding, as described by
ANSI B11 safety requirements or other appropriate standards, must be used if a passthrough hazard can­not be eliminated or reduced to an acceptable level of risk. Failure to observe this warning could result

in serious bodily injury or death.

Coded Magnetic Safety Switches

Similar to positive-opening safety switches, coded magnetic switches used with the Safety Module must provide one normally closed
contact and one normally open contact (typically a four-wire switch). The sensor and its magnet must be mounted a minimum distance of
15 mm (0.6 inches) from any magnetized or ferrous materials for proper operation. If either the sensor or magnet is mounted on a materi­al that can be magnetized (a ferrous metal, such as iron), the switching distance will be affected. Although the sensor and magnet are
coded to minimize the possibility of false actuation, they should not be used within known fields of high-level electromagnetic radiation.

Depending on the model of sensor and magnet used, the installation must be designed to provide the correct direction of approach. The
speed of approach must be fast enough to meet the simultaneity-monitoring period of 1.0 second, approximately equal to or greater than

0.1 m (4 inches) per second. If the simultaneity requirement is not met, the Safety Module can not be reset and will not close its safety
output contacts.

Positive-Opening Interlocking Switches

Safety interlock switches used with the Safety Module must satisfy several requirements. Each switch must provide electrically isolated
contacts: at minimum, one normally closed (N.C.) contact or normally conducting source and one normally open (N.O.) contact or normal­ly OFF source to interface with the Module.

The contacts must be of “positive-opening” design, with one or more normally closed contacts rated for safety. Positive-opening operation
causes the switch to be forced open, without the use of springs, when the switch actuator is disengaged or moved from its home position
(see the Banner Catalog for examples). In addition, the switches must be mounted in a “positive mode,” to move/disengage the actuator
from its home position and open the normally closed contact, when the guard opens.

Switch Hookups, Typical Applications

Requirements vary widely for the level of control reliability or safety category (per ISO 13849) in the application of interlocked guards.
Although Banner Engineering always recommends the highest level of safety in any application, it is the responsibility of the user to
safely install, operate, and maintain each safety system and comply with all relevant laws and regulations. The applications shown in

Figure 2. Wiring to two 4-wire coded magnetic safety switches on page 7 through Figure 4. Wiring to two complementary current­sourcing PNP devices on page

(EN954-1).

7 meet or exceed the requirements for control reliability and Safety Category 3 or 4, per ISO 13849

Mechanical Installation

The Safety Module must be installed inside an enclosure.
It is not designed for exposed wiring. It is the user’s responsibility to house the Safety Module in an enclosure with NEMA 3 (IEC IP54)
rating, or better. The Safety Module mounts directly to standard 35 mm DIN rail.

Heat Dissipation Considerations. For reliable operation, ensure that the operating specifications are not exceeded. The enclosure must
provide adequate heat dissipation, so that the air closely surrounding the Module does not exceed the maximum operating temperature
stated in the Specifications. Methods to reduce heat build-up include venting, forced airflow (e.g., exhaust fans), adequate enclosure
exterior surface area, and spacing between modules and other sources of heat.

GM-FA-10J Gate Monitoring Safety Module

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Electrical Installation

Each Safety Module is powered by 24V ac/dc (at less than 150 mA). The Safety Module, in turn, supplies power to each switch.

It is not possible to give exact wiring instructions for a Safety Module that interfaces to a multitude of machine control configurations. The
following guidelines are general in nature.

The Safety Module has no delay function. Its output relay contacts open within 35 milliseconds after a safety input opens. This classifies
the Safety Module as a functional stop "Category 0" control, as defined by ANSI NFPA 79 and IEC/EN 60204-1.

WARNING: Shock Hazard and Hazardous Energy
Always disconnect power from the safety system (for example, device, module, interfacing, etc.)
and the machine being controlled before making any connections or replacing any component.

Electrical installation and wiring must be made by Qualified Personnel and must comply with the relevant
electrical standards and wiring codes, such as the NEC (National Electrical Code), ANSI NFPA79, or IEC
60204-1, and all applicable local standards and codes.

Lockout/tagout procedures may be required. Refer to OSHA 29CFR1910.147, ANSI Z244-1, ISO
14118, or the appropriate standard for controlling hazardous energy.

Connection of Power to the Safety Module

The Safety Module requires a 24V ac/dc supply voltage (see Specifications). Use extreme caution whenever installing ac power. Use a
minimum of 16 to 18 AWG wire for power and output connections. Use a minimum of 20 AWG wire for all other terminal connections. A
hand-operated supply disconnect and over-current protection (e.g., a circuit breaker) must be provided per ANSI NFPA79 and IEC/
EN60204-1.

See Figure 2. Wiring to two 4-wire coded magnetic safety switches on page 7 through Figure 6. Alternate wiring for two-channel

monitoring of multiple guards on page 8 for connection of safety switches.

Monitoring Series-Connected Safety Switches

When monitoring two individually mounted safety switches (as shown in Figure 2. Wiring to two 4-wire coded magnetic safety switches on
page 7 through Figure 4. Wiring to two complementary current-sourcing PNP devices on page 7), a faulty switch will be detected if
it fails to switch as the guard opens. In this case, the Gate Monitor Module will de-energize its output relays and disable its reset function
until the input requirements are met (i.e., the faulty switch is replaced). However, when a series of interlocking safety switches is moni­tored by a single Safety Module, the failure of one switch in the system may be masked or not detected at all (refer to Figure 5. Alternate

wiring for one-channel monitoring of multiple guards on page 8 and Figure 6. Alternate wiring for two-channel monitoring of multiple
guards

on page 8).

Series-connected interlock switch circuits do not meet ISO 13849 (EN954-1) Safety Category 4 and may not meet Control Reliability
requirements because of the potential for an inappropriate Gate Monitor reset or a potential loss of the safety stop signal. A multiple
connection of this type should not be used in applications where loss of the safety stop signal or an inappropriate reset can lead potential­ly to serious injury or death. The following two scenarios assume two positive-opening safety switches on each guard:

1. Masking of a failure. If a guard is opened but a switch fails to open, the redundant safety switch will open and cause the Safety
Module to de-energize its outputs. If the faulty guard is then closed, both Safety Module input channels also close, but because one
channel did not open, the Safety Module will not reset. However, if the faulty switch is not replaced and a second “good” guard is
cycled (opening and then closing both of the Module’s input channels), the Module considers the failure to be corrected. With the
input requirements apparently satisfied, the Module allows a reset. This system is no longer redundant and, if the second switch
fails, may result in an unsafe condition (i.e., the accumulation of faults results in the loss of the safety function).

2. Non-detection of a failure. If a good guard is opened, the Safety Module de-energizes its outputs (a normal response). But if a
faulty guard is then opened and closed before the good guard is re-closed, the failure on the faulty guard is not detected. This
system is no longer redundant and may result in a loss of safety if the second safety switch fails to switch when needed.

The systems in either scenario do not inherently comply with the safety standard requirements of detecting single faults and preventing
the next cycle. In multiple-guard systems using series-connected safety switches, it is important to periodically check the functional integ­rity of each interlocked guard individually. Operators, maintenance personnel, and others associated with the operation of the machine
must be trained to recognize such failures and be instructed to correct them immediately.

Open and close each guard separately while verifying that the Gate Monitor outputs operate correctly throughout the check procedure.
Follow each gate closure with a manual reset, if needed. If a contact set fails, the Safety Module will not enable its reset function. If the
Safety Module does not reset, a switch may have failed; that switch must be immediately replaced.

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This check must be performed and all faults must be cleared, at a minimum, during periodic checkouts. If the application can not exclude
these types of failures and such a failure could result in serious injury or death, then the series connection of safety switches must not be
used.

WARNING: Multiple Switching Devices
Whenever two or more devices are connected to the same safety module (controller):

• Contacts of the corresponding pole of each switch must be connected together in series. Never
connect the contacts of multiple switches in parallel. Such a parallel connection defeats the switch

contact monitoring ability of the Module and creates an unsafe condition which could result in serious
injury or death.

• Each device must be individually actuated (engaged), then released (or re-armed) and the safe-
ty module reset. This allows the module to check each switch and its wiring to detect faults.

This check must be performed during the prescribed checkouts. Failure to test each device individually

in this manner could result in undetected faults and create an unsafe condition which could result
in serious injury or death.

Connection to the Guarded Machine

The machine interface hookup diagram (Figure 7) shows a generic connection of the Module’s two redundant output circuits to machine
primary control elements MPCE1 and MPCE2. A machine primary control element is an electrically powered device, external to the Mod­ule, which stops the guarded machinery by immediately removing electrical power to the machine and (when necessary) by applying
braking to dangerous motion. The stop is accomplished by removing power to the actuator coil of either MPCE.

To satisfy the Safety Category 4 requirements of ISO 13849 (EN 954-1), each MPCE must offer a normally closed, forced-guided monitor
contact. One normally closed monitor contact from each MPCE is wired in series to the Y1-Y2 feedback/reset input (see Figure 7. Wiring

to the guarded machine on page 9). In operation, if one of the switching contacts of either MPCE fails in the shorted condition, the

associated monitor contact will remain open, preventing the reset of the Module.

External Device Monitoring

To satisfy the requirements of Control Reliability (OSHA and ANSI) and Category 3 and 4 of ISO 13849-1 (EN 954-1), the machine
primary control elements (MPCEs) must each offer a normally closed, forced-guided (mechanically linked) monitor contact. Connect one
normally closed monitor contact from each master stop control element in series to Y1 and Y2 (see hookup drawings).

In operation, if one of the switching contacts of either MPCE fails in the energized condition, the associated monitor contact will remain
open. Therefore, it will not be possible to reset the Safety Module. If no MPCE-monitor contacts are monitored, a jumper must be instal­led between terminals Y1 and Y2 (dotted line), as shown in the hookup drawings. It is the user’s responsibility to ensure that any single
failure will not result in a hazardous condition and will prevent a successive machine cycle.

One-Channel Monitoring Two-Channel Monitoring

Configured for one-channel monitoring of either one or two guards.
This application is considered to meet or exceed requirements for
Control Reliability and Safety Categories 3 and 4 per ISO 13849-1

Configured for two-channel monitoring of one guard. This applica­tion is considered to meet or exceed requirements for Control Reli­ability and Safety Categories 3 and 4 per ISO 13849-1 (EN954-1).

(EN954-1).

Mechanical stop

Guard #1

open

Guard #2

open

Blue

Gray

Black

Brown

SI-MAG..SM

SI-MAG..MM

SI-MAG..SM

SI-MAG..MM

Mechanical stop

Blue

Gray

Black

Brown

NOTE: If only one magnetic safety switch
is used,

select 1-channel input and

jumper S23 to

S21.

S12

S13

S11

S23

S22

S21

Guard

Mechanical

stop

Mechanical

stop

open

S12

S13

S11

S23

S22

S21

Guard #1

NOTE: Guard shown in closed position.

S12

S13

S23

S22

NOTE: If PNP current-sourcing signals
are used, the GM

-F

A-10J and the
current-sourcing devices must be
powered from the same DC supply
and Common (Com).

A1

A2

+24V dc

0V

+24V dc

+24V dc

N.O.

N.C.

N.O.

N.C.

0V

0V

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One-Channel Monitoring Two-Channel Monitoring

Figure 3. Wiring to two positive-opening safety interlock

switches

Figure 2. Wiring to two 4-wire coded magnetic safety switches

Figure 4. Wiring to two complementary current-sourcing PNP

devices

One-Channel Monitoring

Blue

Gray

Black

Brown

Blue

Gray

Black

Brown

Blue

Gray

Black

Brown

Blue

Gray

Black

Brown

Blue

Gray

Black

Brown

Blue

Gray

Black

Brown

S12

S13

S11

S23

S22

S21

SI-MAG..SM SI-MAG..SM SI-MAG..SM

Guard #1 Guard #2 Guard #n

SI-MAG..SM SI-MAG..SM SI-MAG..SM

Guard #3 Guard #4 Guard #n+1

NOTE: Switch/magnet pairs
shown in closed position.

Mechanical
stop

Mechanical
stop

SI-MAG..MMSI-MAG..MM SI-MAG..MM

SI-MAG..MM SI-MAG..MM SI-MAG..MM

Guard #1 Guard #2 Guard #3 Guard #n

NOTE: Guards shown in closed position.

S12

S13

S11

S23

S22

S21

Guard #4

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Configured for one-channel monitoring of multiple guards with sin­gle switches at each guard (see Warning). Up to 10 Banner mag­netic switches may be connected to each channel in this series/
parallel method.

WARNING:
Not a Safety Category 4 Appli­cation.

When monitoring multiple guards
with a series connection of multi­ple safety interlock switches, a
single failure may be masked or
not detected at all.

When such a configuration is
used, procedures must be per­formed regularly to verify proper
operation of each switch. See
“Monitoring Series- Connected
Safety Switches” for more infor­mation.

GM-FA-10J Gate Monitoring Safety Module

(If other than Banner magnetic switches are used, a total resist­ance of 270 Ohms between S11/S13, S11/S12, S21/S22 and
S21/S23 must not be exceeded.)

Two-Channel Monitoring

Configured for two-channel monitoring of multiple guards with two
safety switches mounted individually on each guard (see Warning).

The number of mechanical switches is limited by the max. resist­ance of 270 ohm between S11/S13, S11/S12, S21/S22 and S21/
S23. The total resistance is calculated by adding the resistance of
all guard switch contacts and the resistance of the cables that con­nect the switches and the switches to the module.

WARNING:
Not a Safety Category 4 Application.

When monitoring multiple guards with a series connection of multiple safety interlock switches, a single
failure may be masked or not detected at all.

When such a configuration is used, procedures must be performed regularly to verify proper operation of
each switch. See “Monitoring Series- Connected Safety Switches” for more information.

Figure 5. Alternate wiring for one-channel monitoring of multi-

ple guards

Figure 6. Alternate wiring for two-channel monitoring of multi-

ple guards

*

*

* Arc Suppressor, see Warning

A1 Y1

24V ac/dc

MACHINE

CONTROL

RESET

S12 S13S11

S23 S22S21

2313

Y2 A22414

K1

K2

0V ac/dc

MPCE2

Monitoring Contacts
or Jumper

MPCE1

MPCE1

For Automatic Reset,
connect

directly and

configure DIP

switches

MPCE2

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WARNING:
Interfacing MPCEs.

NEVER wire an intermediate device(s) (e.g., PLC, PES, PC), between the Safety Module outputs and the
machine primary control element (MPCE) it switches, in such a manner that in the event of a failure there
is the loss of the safety stop command, OR in such a manner that the safety function can be suspended,
overridden, or dereated, unless accomplished with the same or greater degree of safety. Whenever
forced-guided, mechanically linked relays are added as intermediate switching devices, a normally closed
forced-guided monitor contact from each relay must be added to the series feedback loop between Safety
Module terminals Y1 and Y2.

WARNING: Wiring of Arc Suppres­sors
If arc suppressors are used, they
MUST be installed as shown across

the actuator coil of the stop control el­ements (MSCs or MPCEs). NEVER

install suppressors directly across
the output contacts of the Safety
Device or Module. It is possible for

suppressors to fail as a short circuit. If
installed directly across the output
contacts, a short-circuited suppres-

sor will create an unsafe condition
which could result in serious injury
or death.

Overvoltage Category II and III Installations (EN 50178 and IEC 60664-1)

The Safety Module is rated for Overvoltage Category III when voltages of 1V to 150V ac/dc are applied to the output relay contacts. It is
rated for Overvoltage Category II when voltages of 151V to 250V ac/dc are applied to the output relay contacts and no additional precau­tions are taken to attenuate possible overvoltage situations in the supply voltage. The Module can be used in an Overvoltage Category III
environment (with voltages of 151V to 250V ac/dc) if care is taken either to reduce the level of electrical disturbances seen by the Module
to Overvoltage Category II levels by installing surge suppressor devices (e.g., arc suppressors), or to install extra external insulation in
order to isolate both the Safety Module and the user from the higher voltage levels of a Category III environment.

For Overvoltage Category III installations with applied voltages from 151V to 250V ac/dc applied to the output contact(s): the
Safety Module may be used under the conditions of a higher overvoltage category where appropriate overvoltage reduction is provided.
Appropriate methods include:

•

An overvoltage protective device
A transformer with isolated windings

•

•

A distribution system with multiple branch circuits (capable of diverting energy of surges)

• A capacitance capable of absorbing energy of surges

Figure 7. Wiring to the guarded machine

S21A1S11

S13

S23 S21 S22

13 23 Y1

Y2 14 24 A2

K1

K2

14 24

Machine

Safety

GM-FA-10J

Power

Fault

In 1

In 2

Output

DIP

Switch

Bank "A"

S1.1
S1.2

DIP

Switch

Bank "B"

S2.1
S2.2

S1.1/S2.1 OFF* – 2-Channel

ON – 1-Channel

S1.2/S2.2

OFF* – Manual Reset

ON – Auto Reset

* Factory Default

NOTE: Corresponding DIP switches
in Banks A and B mus

t be set identically

.

OFFON

Shown
with
terminal
blocks
removed

GM-FA-10J Gate Monitoring Safety Module

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• A resistance or similar damping device capable of dissipating the energy of surges

When switching inductive ac loads, it is good practice to protect the Safety Module outputs by installing appropriately-sized arc suppres­sors. However, if arc suppressors are used, they must be installed across the load being switched (e. g., across the coils of external
safety relays), and never across the Safety Module’s output contacts (see WARNING, Arc Suppressors).

Configuration

WARNING: Reset Routine Required

U.S. and international standards require that a reset routine be performed after clearing the cause of a
stop condition (for example, arming an E-stop button, closing an interlocked guard, etc.). Allowing the

machine to restart without actuating the normal start command/device can create an unsafe condi­tion which could result in serious injury or death.

WARNING: Reset Switch Location
All reset switches must be accessible only from outside, and in full view of, the hazardous area.
Reset switches must also be out of reach from within the safeguarded space, and must be protec­ted against unauthorized or inadvertent operation (for example, through the use of rings or guards). If

any areas are not visible from the reset switch(es), additional means of safeguarding must be provided.

Failure to do so could result in serious bodily injury or death.

Manual Reset and Reset Switch Connection

The reset switch must be capable of reliably switching 15 to 30V dc at 5 to 50 mA. As
shown in Figure 7. Wiring to the guarded machine on page 9, the reset switch connects
between terminals Y1 and Y2 of the Module. The reset switch must be located outside of –
and not accessible from – the area of dangerous motion, and it must be positioned so the
switch operator can see all areas of dangerous motion during the reset procedure (see
Warning).

To configure the Module for Manual Reset, set switches S1.2 and S2.2 in banks A and B to
OFF. The reset switch may be any mechanical normally open switch, but should be a mo­mentary switch or a two-position keyed switch. To reset the Module, both guards must be
closed, at which time the output LED will flash (signaling that the reset switch must be cy­cled). This action is a monitored manual reset (open-closed-open), where the “closed”
phase is approximately 0.25 to 2 seconds long.

Automatic Reset Mode

Figure 8. DIP switch configuration set-

tings for reset mode and 1- or 2-chan-

To configure the Module for Automatic Reset, set switches S1.2 and S2.2 in Banks A and B to ON. If no MPCE contacts are monitored,
install a jumper between terminals Y1 and Y2 (see Figure 7. Wiring to the guarded machine on page 9). The Safety Module will reset
(and its outputs will energize) as soon as the guards return to their closed position.

Automatic Reset is useful for some automated processes. However, if Automatic Reset is used, an alternate means must be provided to
prevent resumption of hazardous machine motion until an alternate reset procedure is performed. The alternate means must include a

nel operation

GM-FA-10J Gate Monitoring Safety Module

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Reset switch, located outside the area of dangerous motion, and positioned so that the switch operator can see all areas of dangerous
motion during the reset procedure.

1-Channel or 2-Channel Input

The Safety Module may be configured for 1-channel (“single channel”) or 2-channel (“dual channel”) operation by setting DIP switches
S1.1 and S2.1 in Banks A and B. In 1-channel operation (S1.1 and S2.1 – ON), the input channels function independently. The two
guards can be monitored individually, but both channels must be in the closed position for the Safety Module to be reset.

In 2-channel operation ( S1.1 and S2.1 – OFF) the input channels must function together. Both channels must switch within a 3-second
simultaneity of the other when the guard closes. If not, the guard must be re-opened and closed until the timing requirement is met. When
the guard opens, the channels function concurrently (both must open, but without the timing requirement).

In either configuration, the “closed” inputs of each channel must be closed before the Safety Module can be reset (continuity S11 to S13
and S21 to S23). If in 1-channel mode and monitoring only one switch, a jumper must be installed at the unused input (e.g., S21 to S23;
see Figure 2. Wiring to two 4-wire coded magnetic safety switches on page 7).

Initial Checkout Procedure

CAUTION: Disconnect Power Prior to Checkout
Before performing the initial checkout procedure, make certain all power is disconnected from the
machine to be controlled.

Dangerous voltages may be present along the Safety Module wiring barriers whenever power to the ma­chine control elements is ON. Exercise extreme caution whenever machine control power is or may

be present. Always disconnect power to the machine control elements before opening the enclo­sure housing of the Safety Module.

WARNING: Multiple Safety Devices
When two or more safety devices are used, each device must be individually actuated, causing a
STOP or open-contact condition, then reset/rearmed and the Safety Module reset (if using manual
reset mode). This allows the monitoring circuits to check each device and its wiring to detect faults. Fail­ure to test each device individually in this manner could result in undetected faults and create an
unsafe condition which could result in serious injury or death.

To remove a terminal block, insert a small screwdriver into the slot as shown, and
pry to loosen.

When reinserting the block, take care to slide the dovetail on the terminal block into
the slot on the frame.

Figure 9. Removal of terminal blocks

1. Remove power from the machine primary control elements (MPCEs).

2. Close all monitored guards. If the Module is wired to 1-channel input, the second input (S21/S23 or S11/S13) must be jumpered if
unused.

3. Apply input power (only) to the Gate Monitor Module at terminals A1 and A2 (see Figure 7. Wiring to the guarded machine on page

9). The following LEDs should come ON: Power, Input 1, Input 2
If the Power LED comes ON, but either or both Input LEDs are not ON, disconnect input power and check the wiring of the connected
switch(es) and/or the jumper. Check if the jumper is installed correctly on the unused input. Return to step 2 after the cause of the
problem has been corrected.

4. Step 4 varies, depending on how the module is configured.

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Option Description

GM-FA-10J Gate Monitoring Safety Module

If the Module is set to 1­channel operation

If the Module is set to 2­channel operation

If the Module is set to Auto
Reset

If the Module is set to Man­ual Monitored Reset

5. Repeat step 4 individually for each guard that is being monitored.

6. Close the guard. Apply power to the machine control elements and perform the Periodic Checks on page 12.
NOTE: Make sure that both Input 1 and 2 LEDs are ON only when ALL connected guards are closed. If the guards are closed and
the Input LEDs are OFF, the guard switches may be wired incorrectly, which could reset the Module inappropriately (safety output
contacts close as soon as one of the connected guards opens).

Do not continue operation until all checks are completed and all problems are corrected. See Do Not Use Machine Until System is Work-
ing Properly

warning, and Repairs on page 19 and Troubleshooting on page 19 for further information.

After the Power, Input 1, and Input 2 LEDs all are ON, open and close all connected guards one at a
time. When each individual guard opens, the corresponding Input LED must turn OFF, and when the
guard closes its LED must come ON again.

After the Power, Input 1, and Input 2 LEDs all are ON, open the guard; both switches must open
within 3 seconds, and both Input LEDs must turn OFF. If the red Fault LED comes ON, simultaneity
between the switches or within one switch (between its NO and NC contacts) was not met. Check all
wiring and the switches.

(Y1/Y2 closed and DIP switches set to Auto Reset), the output LED will come ON as soon as both
Input LEDs are ON (output contacts 13/14 and 23/24 close).

The Output LED should come ON only if Input 1 and 2 LEDs are ON and the Reset button connec­ted to Y1 and Y2 went from open to closed and back to open position.

Periodic Checks

WARNING: Do Not Use Machine Until System Is Working Properly
If all of these checks cannot be verified, do not attempt to use the safety system that includes the

Banner device and the guarded machine until the defect or problem has been corrected (see Trouble­shooting). Attempts to use the guarded machine under such conditions could result in serious bod-

ily injury or death.

At each shift change or machine setup, a Designated Person* should perform the following checks on all safety switches:

1. Verify the switch, sensor, actuator, or magnet are not broken or damaged.

2. Check for good alignment between the switch and actuator or sensor and magnet.

Confirm the switches are not being used as an end-of-travel stop.

3.

4. Correct any loosened mounting hardware.

5. Verify it is not possible to reach any hazard point through an opened guard (or any opening) before hazardous machine motion stops
completely.

6. Open and close each guard separately while verifying that the Gate Monitor outputs operate correctly throughout the check proce­dure. Follow each gate closure with a manual reset, if needed. If a contact set fails, the Safety Module will not enable its reset func­tion. If the Safety Module does not reset, a switch may have failed; that switch must be immediately replaced.

7. In addition, a Qualified Person* should perform the following on a periodic schedule (determined by the user, based upon the severity
of the environment and the frequency of switch actuations):

a) Inspect the electrical wiring for continuity and damage.
b) Confirm that the wiring conforms to the instructions given in this installation manual.

Do not continue operation until all checks are completed and all problems are corrected. See Repairs on page 19 and Troubleshooting
on page 19 for further information.

* A Designated Person is identified in writing by the employer as being appropriately trained to perform a specified checkout procedure. A
Qualified Person possesses a recognized degree or certificate or has extensive knowledge, training, and experience to be able to solve
problems relating to safety switch installation.

GM-FA-10J Gate Monitoring Safety Module

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Specifications

Power General

Supply Voltage and Current

24V dc ±15% @ 150 mA (SELV-rated supply accord­ing to EN IEC 60950, NEC Class 2)

24V ac ±15% @ 150 mA, 50-60 Hz +/- 5% (NEC Class
2-rated transformer)

Power consumption: approx. 3 VA / 3 W
To comply with UL and CSA standards, the isolated

secondary power supply circuit in the installation must
incorporate a method to limit the overvoltage to 0.8 kV.

Supply Protection Circuitry

Protected against transient voltages and reverse polari­ty

Overvoltage Category

Output relay contact voltage of 1V to 150V ac/dc: Cate­gory III

Output relay contact voltage of 151V to 250V ac/dc:
Category II (Category III, if appropriate overvoltage re­duction is provided, as described on Overvoltage Cat II

and III)

Outputs

Each normally open output channel is a series connection of con­tacts from two forced-guided (mechanically linked) relays, K1-K2.

Output Configuration

Contacts: AgNi, 5 μm gold-plated
Low Current Rating: The 5 μm gold-plated contacts al-

low the switching of low current/low voltage. In these
low-power applications, multiple contacts can also be
switched in series (e.g., “dry switching”).

To preserve the gold plating on the contacts, do not ex­ceed the following max. values at any time:

Min. voltage: 1V ac/dc; Max. voltage: 60V
Min. current: 5 mA ac/dc; Max. current: 300 mA
Min. power: 5 mW (5 mVA); Max. power: 7 W (7 VA)

High Current Rating

If higher loads must be switched through one or more
of the contacts, the minimum and maximum values of
the contact(s) changes to:

UL Listed: Min voltage: 15V ac/dc; Min current: 30 mA
ac/dc; Min power: 0.45 W (0.45 VA); Max: 250V ac /
24V dc, 6 A resistive - B300, R300 per UL508

CE: Min voltage: 15V ac/dc; Min current: 30 mA ac/dc;
Min power: 0.45 W (0.45 VA); Max: 250V ac / 24V dc,
6 A resistive - IEC 60947-5-1: AC15: 230V ac, 3 A;
DC-13: 24V dc, 2 A

Pollution Degree

2

Status Indicators

1 red LED: Fault (see Troubleshooting on page 19)
4 green LEDs: Power – power is supplied to Safety

Module; Channel 1 – inputs satisfied (guard closed);
Channel 2 – inputs satisfied (guard closed); Output –
K1 and K2 energized, safety outputs closed

Construction

Polycarbonate housing. Rated IEC IP20

Mounting

Mounts to standard 35 mm DIN rail track. Safety Mod­ule must be installed inside an enclosure rated NEMA
3 (IEC IP54), or better.

Mechanical life

≥ 50,000,000 operations

Electrical life (switching cycles of the output contacts,

resistive load)

150,000 cycles @ 900 VA
1,000,000 cycles @ 250 VA
2,000,000 cycles @ 150 VA
5,000,000 cycles @ 100 VA

NOTE: Transient suppression is recommended when switching in­ductive loads. Install suppressors across load. Never install sup­pressors across output contacts (see Warning in Overvoltage Cat

II and III).

Output Response Time

35 ms max.

Inputs

Input Requirements Simultaneity Monitoring

2-Channel operation: 3 seconds

Inputs

S12A1S11

S13

S23 S21 S22

13 23 Y1

Y2 14 24 A2

K1

K2

14 24

Machine

Safety

GM-FA-10I

Power

Fault

In 1

In 2

Output

118.0 mm
(4.65")

84.0 mm
(3.31")

22.5 mm
(0.89")

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GM-FA-10J Gate Monitoring Safety Module

Each switch or sensor must have a normally closed

1-Channel operation: infinite
contact and a normally open contact capable of switch­ing 20 to 50 mA @ 15 to 30V dc.

Reset switch: 20 mA @ 12V dc, hard contact only
Max. external resistance between terminals S11/S12,

S11/S13, S21/S22 and S21/S23: 270 ohms each.Max.
external resistance between terminals S11/S12, S11/
S13, S21/S22 and S21/S23: 270 ohms each.

Environmental Certifications

Vibration Resistance

10 to 55 Hz @ 0.35 mm displacement per IEC
60068-2-6

Design Standards

CE: Cat. 4 PL e, per EN ISO 13849-1; SIL 3 per IEC

61508 and IEC 62061

Operating Conditions

Temperature: 0° to +50°C (+32° to 122°F)
Maximum Relative Humidity: 90% @ +50°C (non-con-

densing)

Dimensions

Figure 10. Dimensions

Magnetic Switch Models

Figure 11. Label

GM-FA-10J Gate Monitoring Safety Module

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Magnet/Sensor Pair Magnet Sensor* Coded Magnet Sensor Cable

SI-MAG1MM

SI-MAG1MM90††

SI-MAG1SM

SI-MAG1SMCO†

SI-MAG1MMHF

SI-MAG2SM SI-MAG2MM

3 m (10 ft)

SI-MAG3SM SI-MAG3MM

Switching Distance

Min. ON Max. OFF

3 mm (0.12 in-

ches)

8 mm (0.31 in-

ches)

4 mm (0.16 in-

14 mm (0.55

inches)

16 mm (0.63

inches)

8 mm (0.32 in-

ches)

3 mm (0.12 in-

7 mm (0.28 in-

ches)

ches)

ches)

* 9 m (30 ft) cables are available for magnet sensors by adding suffix “w/30” to the model number (e.g., SI-MAG1SM w/30).

† Cable opposite see Figure 13. SI-MAG1SMCO Sensor on page 16)

†† 90° orientation (see Direction of Approach for SI-MAG1xx Sensor/Magnet Pairs on page 17)

Magnetic Switch Specifications

Switching Elements

Three pole-stable reed switches

Repeat Switching Accuracy

±0.1 mm (±0.004 inches)

Construction

Epoxy-encapsulated circuit in polyamide housing

Environmental Rating

NEMA 4X, IEC IP67

Switching Capacity

30V dc max @ 0.25W (27 Ω fuse resistor in-line, each
channel)

Operating Temperature

–5° to +70°C (+23° to +158°F)

Connections

Integral PVC-jacketed 3 m (10 ft) 4-wire cable.

Cable O.D. is 5 mm (0.2 inches).

Wires are 24 AWG (0.25 mm²).

Hardware

All mounting hardware is supplied by user. Use of per-

manent fasteners or locking hardware is recommended

to prevent loosening or displacement of the actuator

and switch body. Mounting holes in the magnet and

sensor accept M4 (#6) hardware (see Magnetic Switch

Dimensions on page 16).

Application Note

The sensor/magnet pair must be mounted a minimum

distance of 15 mm (0.6 inches) from any magnetized or

ferrous materials. Multiple SFA-IMB1 (used with SI-

MAG1xx) and SFA-IMB2 (used with SI-MAG2xx) can

be used as spacers.

Magnetic Switch Dimensions

88 mm
(3.46")

78 mm
(3.07")

68 mm
(2.68")

4.5 mm

(0.18") (3)

6.5 mm
(0.26")

25 mm
(0.98")

10.7 mm
(0.42")

7.2 mm
(0.28")

2.5 mm
(0.10")

13 mm
(0.51")

Sensing
Surface

3.0 mm
(0.12")

88 mm
(3.46")

78 mm
(3.07")

68 mm
(2.68")

4.5 mm

(0.18") (3)

6.5 mm
(0.26")

25 mm

(0.98")

10.7 mm
(0.42")

7.2 mm
(0.28")

2.5 mm
(0.10")

13 mm
(0.51")

Sensing
Surface

3.0 mm
(0.12")

88 mm

(3.46")

78 mm
(3.07")

68 mm
(2.68")

4.5 mm

(0.18") (3)

6.5 mm

(0.26")

25 mm

(0.98")

10.7 mm
(0.42")

7.2 mm
(0.28")

2.5 mm
(0.10")

13 mm
(0.51")

Magnet
Surface

3.0 mm
(0.12")

43 mm
(1.69")

22 mm

(0.87")

7 mm

(0.28")

26 mm
(1.02")

ø 8.3 mm
(0.33") (2)

ø 4.3 mm
(0.17") (2)

Sensing
Surface

29 mm
(1.14")

13 mm
(0.51")

4.5 mm
(0.18")

43 mm
(1.69")

22 mm

(0.87")

7 mm

(0.28")

26 mm
(1.02")

ø 8.3 mm
(0.33") (2)

ø 4.3 mm
(0.17") (2)

Magnet Surface

29 mm
(1.14")

13 mm
(0.51")

4.5 mm
(0.18")

35 mm
(1.38")

34 mm
(1.34")

2 mm

(0.08")

SW36

5.2 mm
(0.2")

27.5 mm
(1.06")

M30 x 1.5 mm

Sensing

Surface

ø 35 mm

(1.38")

15 mm

(0.59")

9 mm

(0.35")

35 mm
(1.38")

25 mm
(0.98")

4.5 mm
(0.18")

10.5 mm
(0.41")

Magnet
Surface

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Figure 12. SI-MAG1SM Sensor

Figure 13. SI-MAG1SMCO Sensor

GM-FA-10J Gate Monitoring Safety Module

Figure 14. SI-MAG1MM/MM90/MMHF

Magnet

Figure 15. SI-MAG2SM Sensor

Direction of Approach Options for Sensor/Magnet Pairs

For all magnet style switches, approach speed must be greater than 0.1 m/s to allow for proper switching. (See Coded Magnetic Safety

Switches on page 4.)

Figure 17. SI-MAG3SM Sensor

Figure 16. SI-MAG2MM Magnet

Figure 18. SI-MAG3MM Magnet

Sensing face

Coded

Magnet

Direction of

Movement

Magnet
Sensor

Direction of
Movement

Direction of
Movement

Coded
Magnet

Magnet

Sensor

Direction of

Movement

GM-FA-10J Gate Monitoring Safety Module

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Direction of Approach for SI-MAG1xx Sensor/Magnet Pairs

Normal Direction of Approach: movement is perpendicular to the
plane of the sensing face

Alternate Direction of Approach: movement is parallel to the plane
of the sensing face

Incorrect Direction of Approach: Label to label approach of sensor
and magnet is not possible

Incorrect Direction of Approach: 90º approach of sensor and mag­net is not possible

Direction of Approach for SI-MAG2xx Sensor/Magnet Pairs

Direction of

Movement

Coded
Magnet

Magnet
Sensor

Direction of
Movement

Direction of

Movement

Direction of

Movement

Direction of
Movement

Coded
Magnet

Magnet

Sensor

Direction of

Movement

Coded
Magnet

Magnet

Sensor

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GM-FA-10J Gate Monitoring Safety Module

Normal Direction of Approach: movement is perpendicular to the
plane of the sensing face

Alternate Direction of Approach: movement is parallel to the plane
of the sensing face

Direction of Approach for SI-MAG3xx Sensor/Magnet Pairs

Incorrect Direction of Approach: Label to label approach of sensor
and magnet is not possible

Incorrect Direction of Approach: 90º approach of sensor and mag­net is not possible

Normal Direction of Approach: movement is perpendicular to the

plane of the sensing face.

Incorrect Magnet Orientation

Direction of
Movement

Coded
Magnet

Magnet

Sensor

GM-FA-10J Gate Monitoring Safety Module

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Important! The magnet mounting holes must be oriented as
shown, relative to the sensor cable position.

Alternate Direction of Approach: movement is parallel to the plane
of the sensing face.
Important! The magnet mounting holes must be oriented as
shown, relative to the sensor cable position.

Repairs

Do not attempt any repairs to the Module. It contains no field-replaceable components. Return it to the factory for warranty repair

or replacement by contacting Banner Factory Application Engineering. They will attempt to troubleshoot the system from your description
of the problem. If they conclude a component is defective, they will issue a return merchandise authorization (RMA) number for your
paperwork and give you the proper shipping address.

Pack the Module carefully. Damage that occurs in return shipping is not covered by warranty.

CAUTION: Abuse of Module After Failure
If an internal fault has occurred and the Module will not reset, do not tap, strike, or otherwise attempt to
correct the fault by a physical impact to the housing. An internal relay may have failed in such a man-

ner that its replacement is required.

If the Module is not immediately replaced or repaired, multiple simultaneous failures may accumu­late such that the safety function can not be guaranteed.

Troubleshooting

Model GM-FA-10J Gate Monitoring Safety Module provides five LED indicators.

LED Condition Meaning

Power
(green)

ON Power is connected to terminals A1-A2.

OFF No power or low power to terminals A1-A2, or internal power supply failure.

Fault (red) ON External fault or configuration fault. The corresponding function LED will flash to indi-

cate the area where the fault has been detected. See Clearing Faults on page 20

Flashing Internal Fault. See Repairs on page 19.

Flashing (along with the Power
LED flashing)

for probable cause.

DIP Switch configuration fault. Check that switch positions are the same for both
Banks A and B.

LED Condition Meaning

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GM-FA-10J Gate Monitoring Safety Module

Input 1

ON Guard 1 is closed and the inputs of Channel 1 are satisfied.

(green)

OFF Guard 1 is open or the inputs of Channel 1 are not satisfied.

Flashing (along with the Fault

See Clearing Faults on page 20 for probable cause.

LED ON)

Input 2

ON Guard 2 is closed and the inputs of Channel 2 are satisfied.

(green)

OFF Guard 2 is open or the inputs of Channel 2 are not satisfied.

Flashing (along with the Fault

See Clearing Faults on page 20 for probable cause.

LED ON)

Output

ON Both internal relays K1 and K2 are energized (13/14 and 23/24 are closed).

(green)

OFF Both internal relays K1 and K2 are de-energized (13/14 and 23/24 are opened).

Flashing Reset requested. Cycle the Reset input (button) (open, closed, open) to enter RUN

mode.

Flashing (along with the Fault

See Clearing Faults on page 20 for probable cause.

LED ON)

Clearing Faults

To clear a fault condition, first correct the problem and then cycle the input channels to the module (open and close the guards). When
the Fault LED lights, the corresponding Function LED will flash to indicate the problem. If the Fault LED is flashing, refer to Repairs on
page 19.

Input 1: S12/S13

Input 2: S22/S23

LED Fault, Probably Cause, and Procedures

Power ON

Fault ON

Input 1 FLASHING

Input 2 ON or OFF

Output OFF

Power ON

Fault ON

Input 1 ON or OFF

Input 2 FLASHING

Output OFF

Power ON

Fault ON

INPUT CHANNEL 1 FAULT (S11/S12/S13)

a. S13 Open (guard closed)

b. S12 Open (guard open)

c. S11 Open (guard is open or closed)

d. Short between S11 and S12

INPUT CHANNEL 2 FAULT (S21/S22/S23)

a. S23 Open (guard closed)

b. S22 Open (guard open)

c. S21 Open (guard is open or closed)

d. Short between S21 and S22

SHORT BETWEEN INPUT CHANNELS

a. Short between S11 and S21

Input 1 FLASHING

Input 2 FLASHING

Output OFF

Power ON SIMULTANEITY FAULT

GM-FA-10J Gate Monitoring Safety Module

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LED Fault, Probably Cause, and Procedures

Fault ON

Input 1 ON or OFF

Input 2 ON or OFF

Output OFF

Power FLASHING

Fault FLASHING

Input 1 OFF

Input 2 OFF

Output OFF

Power ON

Fault ON

Input 1 ON

Input 2 ON

Output FLASHING

Power ON

Fault FLASHING

Input 1 OFF

Input 2 OFF

Output OFF

a. 2-channel simultaneity > 3 seconds (configured for 2-channel
operation)

b. Channel simultaneity > 1 second (NO/NC did not switch within 1
second)

See Configuration on page 3 for description of complementary
switching and 2-channel operation.

DIP-SWITCH ERROR

a. DIP-switch settings are incorrect; Bank A does not match Bank
B

See

Configuration on page 10 for DIP-switch configuration.

OPEN RESET FAULT

a. Y1/Y2 open when configured for Auto Reset

See Configuration on page 10 for Manual/Auto Reset information.

INTERNAL FAULT (See Repairs on page 19)

a. Incorrect check sum

b. Internal relay failure (e.g., welded contact due to inductive load
arcing.)

c. Low input power

d. Other internal fault

EC Declaration of Conformity

Banner Engineering Corp.

9714 Tenth Avenue North

Minneapolis, MN 55441-5019 USA

We herewith declare that GM-FA-10J Gate Monitoring Safety Module for industrial control is in conformity with the provisions of the Ma­chinery Directive (Directive 98/37/EEC), and all essential Health and Safety Requirements have been met.

R. Eagle / Engineering Manager

10/16/2009

Download the complete EC Declaration of Conformity as a PDF file at Banner website.

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of
shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned
to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse,
abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (IN­CLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND
WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

GM-FA-10J Gate Monitoring Safety Module

Phone: [phone] - Fax: [phone] - Web: www.clrwtr.com - Email: [e-mail]

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL
BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPEN­SES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY
PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WAR­RANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or
liabilities relating to any product previously manufactured by Banner Engineering Corp.