Banner DX99N9X2S0N0R4X0A0, DX99N2X2S0N0R4X0A0 User Manual

SureCross DX99 FlexPower RTD Node (Polycarbonate

0 142499 7

Housing)

Configurable temperature Node with RTD inputs (powered by external battery module only)

The SureCross® wireless system is a radio frequency network with integrated I/O that can operate
in most environments and eliminate the need for wiring runs. DX99 wireless networks are formed
around a Gateway, which acts as the wireless network master device, and one or more Intrinsical­ly Safe Nodes.

• Wireless industrial I/O device with up to four 3-wire Pt100 RTDs; other types are available with
configuration

• FlexPower® power input requires power from the DX81H Battery Supply Module

• DIP switches for user configuration

• Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multiple Access
(TDMA) control architecture ensure reliable data delivery within the unlicensed Industrial, Sci­entific, and Medical (ISM) band

• Transceivers provide bidirectional communication between the Gateway and Node, including
fully acknowledged data transmission

• Lost RF links are detected and relevant outputs set to user-defined conditions

• DX99 Polycarbonate housings are certified for use in Class I, Division 1, Groups A, B, C, D;
and Zone 0 (Category 1G) when properly installed in accordance with the National Electrical
Code, the Canadian Electrical Code, or applicable local codes/regulations

For additional information, updated documentation, and accessories, refer to Banner Engineering's website, www.bannerengineer-

ing.com/surecross.

Model Frequency I/O

DX99N9X2S0N0R4X0A0 900 MHz ISM Band

DX99N2X2S0N0R4X0A0 2.4 GHz ISM Band

Internal antenna models are also available. For more information, contact your local Banner Engineering Corp. representative.

WARNING: Not To Be Used for Personnel Protection
Never use this device as a sensing device for personnel protection. Doing so could lead to serious
injury or death. This device does not include the self-checking redundant circuitry necessary to allow its

use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de­energized sensor output condition.

Inputs: Four 3-wire RTD

SureCross User Configuration Tool

The User Configuration Tool (UCT) offers an easy way to link I/O points in your wire­less network, view I/O register values graphically, and set system communication pa­rameters when a host system is not part of the wireless network.
The UCT requires a special USB to RS-485 (model number BWA-UCT-900 for 1 Watt
radios, BWA-HW-006 can be used for all other radios) converter cable to pass infor­mation between your computer and the Gateway. Download the most recent revi­sions of the UCT software from Banner Engineering's website: http://www.banneren-

gineering.com/wireless.

Setting Up Your Wireless Network

To set up and install your wireless network, follow these steps.

Disconnect the power from your SureCross devices.

1. Configure the DIP switches of all devices.

2. Connect the sensors to the SureCross devices.

P/N 142499 Rev. E 6/24/2013

SureCross DX99 FlexPower RTD Node (Polycarbonate Housing)

3. Apply power to all devices.

4. Form the wireless network by binding the Nodes to the Gateway. If the binding instructions are not included in the datasheet, refer to
the product manual for binding instructions.

5. Observe the LED behavior to verify the devices are communicating with each other.

6. Conduct a site survey between the Gateway and Nodes. If the site survey instructions are not included in this datasheet, refer to the
product manual for detailed site survey instructions.

7. Install your wireless sensor network components. If installation instructions are not included in this datasheet, refer to the product
manual for detailed installation instructions.

For additional information, including installation and setup, weatherproofing, device menu maps, troubleshooting, and a list of accesso­ries, refer to one of the following product manuals.

• SureCross Wireless I/O Network Manual: 132607

• Web Configurator Manual (used with "Pro" and DX83 models): 134421

• Host Configuration Manual 132114

Configuring the DIP Switches

Before making any changes to the DIP switch positions, disconnect the power. DIP switch changes will not be recognized if power isn't
cycled to the device.

Accessing the Internal DIP Switches

To access the internal DIP switches, follow these steps:

1. Unscrew the four screws that mount the cover to the bottom housing.

2. Remove the cover from the housing without damaging the ribbon cable or the pins the cable plugs into.

3. Gently unplug the ribbon cable from the board mounted into the bottom housing.

4. Remove the black cover plate from the bottom of the device's cover.
The DIP switches are located behind the rotary dials.

After making the necessary changes to the DIP switches, place the black cover plate back into position and
gently push into place. Plug the ribbon cable in after verifying that the blocked hole lines up with the missing
pin. Mount the cover back onto the housing.

DIP Switch Settings (RTD)

Switches

Device Settings 1 2 3 4 5 6 7 8

Rotary dial address mode OFF*

Extended address mode ON

Modbus or UCT configured (overrides DIP switches) OFF*

DIP switch configured ON

Temp °Fahrenheit OFF*

Temp °Celsius ON

High resolution (0.1 degree) ** OFF*

Low resolution (1 degree) ON

Platinum, 100 ohm (European, DIN 43760) OFF* OFF* OFF*

Copper, 10 ohm (alpha = 0.00427) OFF ON OFF

* Default configuration

** In high resolution mode, the temperature = (Modbus register value) ÷ 20. In low resolution mode, the temperature is (Modbus register
value) ÷ 2.

2 www.bannerengineering.com - tel: [phone] P/N 142499 Rev. E

A3-

A3+

A1-

A1+

GND

A5-

DI2

GND

A4-

A4+

A2-

A2+

GND

A6-

DI1

GND

1

2

3

4

5

SureCross DX99 FlexPower RTD Node (Polycarbonate Housing)

Address Mode

The SureCross wireless devices may use one of two types of addressing modes: rotary dial addressing or extended addressing. In
rotary dial address mode, the left rotary dial establishes the network ID and the right rotary dial sets the device ID. The wireless network
is restricted to a maximum of 16 devices.

Extended address mode uses a security code to "bind" Nodes to a specific Gateway. Bound Nodes can only send and receive informa­tion from the Gateway to which they are bound. In extended address mode, wireless networks may contain up to 48 radio devices. For
more information on extended address mode, refer to the SureCross™ Wireless I/O Network product manual.

The device ships in rotary dial address mode by default, with the DIP switch in the OFF position. To use extended address mode, change
the DIP switch to the ON position.

Modbus/User Configuration Tool (UCT) or DIP Switch Configured

In Modbus/UCT Configured mode, the device parameters are changed using the User Configuration Tool (UCT) or a Modbus command.
All DIP switch positions are ignored. In DIP Switch Configured mode, use the DIP switches to configure the parameters listed in the table.

RTD Type

Use DIP switches 5, 6, and 7 to select the RTD type. The default position is the OFF position for all switches, setting the RTD to a
Platinum 100 ohm type.

Supported RTD Types
The RTD Node supports up to four 3-wire RTD inputs by default. Additional types are available with configuration.

Thermocouple

Range °F Range °C

Pt100 (DIN 0.00385) -328 to 900 °F -200 to 482 °C

Cu 10 Ohm (alpha = 0.00427) -328 to 500 °F -200 to 260 °C

* For the copper RTD, the best accuracy is when measuring between −50 to +150 °C (−58 to +302 °F). Below this range, expect errors
approaching 3% of reading. Above this range, expect errors approaching 0.5% of reading.

Temperature Resolution

When set to high resolution, temperature values are stored to the nearest tenth (0.1) of a degree (default position). To measure tempera­tures above 1600 degrees Fahrenheit or 1600 degrees Celsius, switch the DIP switch to the ON position and use low resolution mode. In
high resolution, the device cannot store values larger than 1600.

Temperature Units

Use the DIP switch to specify if the temperature is stored in degrees Fahrenheit or Celsius. The default position is OFF, setting the
temperature to Fahrenheit. For Celsius measurements, set this switch to the ON position.

Terminal Blocks and Wiring

Wiring Diagrams. For CSA C/US and LCIE/ATEX approved wiring procedures and to check the Entity Parameters (Safety Parameters),

refer to the complete control drawing, document 141513 at www.bannerengineering.com.

Terminal Block (IP67 Base) 5-Pin M12 Euro-style Hookup

Ax+ and Ax-. Analog IN x. Analog inputs for devi­ces requiring more than one connection, such as
thermocouples or RTDs. When there is no Ax-,
use Ax+ as an analog input.

DIx. Discrete IN x.

GND. Ground/dc common connection.

P/N 142499 Rev. E www.bannerengineering.com - tel: [phone]

FlexPower™

3) blue, dc common (GND)

5) gray, 3.6V dc (Only use the DX81H Bat­tery Supply Module to power this device)

SureCross DX99 FlexPower RTD Node (Polycarbonate Housing)

LED Behavior for the Nodes

After powering up and binding the Gateway and its Nodes, verify all devices are communicating properly. A Node will not sample its
inputs until it is communicating with its Gateway. When testing communication between the Gateway and Node, all radios and antennas
should be at least two meters apart or the communications may fail.

LED 1 LED 2 Node Status

(flashing green)

(flashing red) (flashing red)

(flashing red, 1 per 3 sec)

Radio Link Ok

Device Error

No Radio Link

Modbus Register Table (RTD High Resolution Mode)

I/O

1 1 1 + (Node# × 16)

2 2 2 + (Node# × 16)

3 3 3 + (Node# × 16) RTD 1 °F/°C -1638.3 +1638.4 -32768 32767 A1+/A1–/A5–

4 4 4 + (Node# × 16) RTD 2 °F/°C -1638.3 +1638.4 -32768 32767 A2+/A2–/A6–

5 5 5 + (Node# × 16) RTD 3 °F/°C -1638.3 +1638.4 -32768 32767 A3+/A3–/DI1

6 6 6 + (Node# × 16) RTD 4 °F/°C -1638.3 +1638.4 -32768 32767 A4+/A4–/DI2

7 7 7 + (Node# × 16) Reserved

8 8 8 + (Node# × 16) Device Message

Modbus Holding Register I/O Type Units I/O Range Holding Register

Representation
(Dec)

Gateway Any Node Min. Max. Min. Max.

Terminal Block La-

bels

...

15 15 15 + (Node# × 16) Control Message

16 16 16 + (Node# × 16) Reserved

In high resolution mode, the temperature = (Modbus register value) ÷ 20. In low resolution mode, the temperature is (Modbus register
value) ÷ 2.

Temperature values are stored as signed values in the Modbus register. A 0 in the register is interpreted as 0°; and 65535 in the register
(0xFFFF) is interpreted as −1 ÷ 20 = −0.05° in high resolution mode and –1 ÷ 2 = –0.5° in low resolution mode.

Specifications

Radio General

Range

900 MHz: Up to 4.8 kilometers (3 miles)

2.4 GHz: Up to 3.2 kilometers (2 miles)

Transmit Power

900 MHz: 21 dBm (150 mW) conducted

2.4 GHz: 18 dBm (65 mW) conducted, less than or
equal to 20 dBm (100 mW) EIRP

Power

Requirements: 3.6V dc low power option (from the
DX81H Battery Supply Module)

Consumption: Application dependant

4 www.bannerengineering.com - tel: [phone] P/N 142499 Rev. E

SureCross DX99 FlexPower RTD Node (Polycarbonate Housing)

Radio General

900 MHz Compliance (150 mW Radios)

FCC ID TGUDX80 - This device complies with FCC
Part 15, Subpart C, 15.247

IC: 7044A-DX8009

2.4 GHz Compliance

FCC ID UE300DX80-2400 - This device complies with
FCC Part 15, Subpart C, 15.247

ETSI/EN: In accordance with EN 300 328: V1.7.1
(2006-05)

IC: 7044A-DX8024

Spread Spectrum Technology

FHSS (Frequency Hopping Spread Spectrum)

Link Timeout

Gateway: Configurable via User Configuration Tool
(UCT) software

Node: Defined by Gateway

Radio range is with the 2 dB antenna that ships with the product.

Housing

Polycarbonate housing and rotary dial cover; polyester
labels; EDPM rubber cover gasket; nitrile rubber, non­sulphur cured button covers

Weight: 0.26 kg (0.57 lbs)
Mounting: #10 or M5 (SS M5 hardware included)
Max. Tightening Torque: 0.56 N·m (5 lbf·in)

Antenna Connection

Ext. Reverse Polarity SMA, 50 Ohms
Max Tightening Torque: 0.45 N·m (4 lbf·in)

Interface

Indicators: Two bi-color LEDs
Buttons: Two
Display: Six character LCD

Wiring Access

Four PG-7, One 1/2-inch NPT, One 5-pin Euro-style
male connector

High-gain antennas are available, but the range depends on the
environment and line of sight. To determine the range of your wire­less network, perform a Site Survey.

Inputs Environmental

RTD Inputs

Sample Rate: 1 second
Report Rate: 16 seconds
Accuracy: 0.1% of full scale
Resolution: 0.1 °C, 15-bit

Refer to the SureCross DX80 Wireless I/O Network Product Man-

ual (p/n 132607) for installation and waterproofing instructions. Op-

erating the devices at the maximum operating conditions for exten­ded periods can shorten the life of the device.

Rating

IEC IP67, NEMA 4x

Operating Conditions

Operating Temperature: −40 to +70 °C
Operating Humidity: 95% max. relative (non-condens-

ing)
Radiated Immunity: 10 V/m, 80-2700 MHz

(EN61000-6-2)

Shock and Vibration

IEC 68-2-6 and IEC 68-2-7
Shock: 30g, 11 millisecond half sine wave, 18 shocks
Vibration: 0.5 mm p-p, 10 to 60 Hz

Certifications

DX99 Polycarbonate Housings

CSA: Class I, Division 1, Groups A, B, C, D (Ex ia IIC / AEx ia IIC T4 ) Certificate: CSA 2008243

LCIE/ATEX: Zone 0 (Category 1G), Temperature Class T4 (II 1 G / Ex ia IIC T4) Certificate: LCIE 08 ATEX 6098 X

Notes: Special Conditions for Safe Use imposed by Intrinsic Safety Certificate LCIE 08 ATEX 6098 X: Ambient temperature
range is -40°C to +70°C. SureCross® DX99 FlexPower devices can only be connected to Intrinsically Safe certified equip­ment or simple apparatus as defined by EN 60079-11. All connected equipment must comply with the Entity Parameters
(Safety Parameters) listed in the Control Drawings (p/n 141513). The device must only use a lithium battery manufactured
by XENO, type XL-205F.

P/N 142499 Rev. E www.bannerengineering.com - tel: [phone]

SureCross DX99 FlexPower RTD Node (Polycarbonate Housing)

Included with Model

The following items ship with the DX80 radios.

• BWA-HW-002: DX80 Access Hardware Kit, containing four PG-7 plastic threaded plugs, four PG-7 nylon gland fittings, four PG-7 hex
nuts, one 1/2-inch NPT plug, and one 1/2-inch nylon gland fitting. (Not included with IP20 DX80...C models)

• BWA-HW-001: Mounting Hardware Kit, containing four M5-0.8 x 25mm SS screws, four M5-0.8 x 16mm SS screws, four M5-0.8mm
SS hex nuts, and four #8-32 x 3/4" SS bolts

• BWA-HW-003: PTFE tape

• BWA-9O2-C (900 MHz) or BWA-2O2-C (2.4 GHz): Antenna, 2 dBd Omni, Rubber Swivel RP-SMA Male. (Not included with Internal
antenna models)

• Quick Start Guide (128185 for DX80 Gateways or 152653 for MultiHop models)

• MQDC1-506: 5-Euro (single ended) straight cable, 2m (Not included with FlexPower devices)

• BWA-HW-011: IP20 Screw Terminal Headers (2 pack) (Included only with the IP20 DX80...C models)

FlexPower Supplies and Replacement Batteries (DX99 Polycarbonate Housing Models)

Part No. Model No. Description

82864 DX81H Battery Supply Module with mounting hardware, for DX99 polycar-

bonate housing devices

78261 BWA-BATT-001 Lithium “D” cell, single, for DX81 and DX81H Battery Supply Mod-

ule

Warnings

Antenna Installations. Install and properly ground a qualified surge suppressor when installing a remote antenna system. Remote antenna

configurations installed without surge suppressors invalidate the manufacturer's warranty. Keep the ground wire as short as possible and make all
ground connections to a single-point ground system to ensure no ground loops are created. No surge suppressor can absorb all lightning strikes; do
not touch the SureCross® device or any equipment connected to the SureCross device during a thunderstorm.

Exporting SureCross Radios. It is our intent to fully comply with all national and regional regulations regarding radio frequency emissions. Custom­ers who want to re-export this product to a country other than that to which it was sold must ensure the device is approved in the destina­tion country. A list of approved countries appears in the Radio Certifications section of the product manual. The SureCross wireless products were

certified for use in these countries using the antenna that ships with the product. When using other antennas, verify you are not exceeding the transmit
power levels allowed by local governing agencies. Consult with Banner Engineering Corp. if the destination country is not on this list.

Violating Warnings. The manufacturer does not take responsibility for the violation of any warning listed in this document. Make no modifications to
this product; any modifications to this product not expressly approved by Banner Engineering could void the user’s authority to operate the product.
All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or to update docu-

mentation at any time. For the most recent version of any documentation, refer to: www.bannerengineering.com. © 2006-2013 Banner Engineering
Corp. All rights reserved.

6 www.bannerengineering.com - tel: [phone] P/N 142499 Rev. E

SureCross DX99 FlexPower RTD Node (Polycarbonate Housing)

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering
Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the
warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION,
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE,
COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP.
BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL,
CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETH­ER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product
previously manufactured by Banner Engineering Corp.

www.bannerengineering.com - tel: [phone]