Banner DX81H User Manual

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SureCross DX81H Battery Supply Module

0 141517 9

for the DX99

Datasheet

• Wireless solution for powering a DX99 FlexPower Node and sensor device in
Class I, Division 1, Groups A, B, C, D; Zone 0, Group IIC environments

• Unique power management system to run the FlexPower Node and a device
through switched power outputs

• Replaceable 3.6 V dc Lithium “D” cell battery

• IP67 sealed enclosure

FlexPower systems allow for a true wireless solution as the Node can be powered by
battery power (3.6 to 5.5 V dc). Battery life is application specific. Contact Banner
Engineering’s application engineers for a battery life calculation for your specific
application.

For additional information, updated documentation, and accessories, refer to Banner Engineering's website,

www.bannerengineering.com/surecross.

Model

DX81H 3.6 V dc battery One 3.6 V Lithium "D" Cell 5-pin Euro pigtail QD

Power Batteries Cable

5-pin Euro-Style Female Wiring for DX81H

Only FlexPower® DX99 devices may be powered from this supply.

5-pin Euro-style Female Connector

No. Wire Color Description

3 Blue dc common (GND)
5 Gray

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3.6 V dc

Replacing the Battery (DX81 and DX81H Battery Supply Module)

For outside or high humidity environments, apply conductive grease to the battery terminals to prevent moisture and
corrosion buildup.

To replace the lithium "D" cell battery in the DX81 FlexPower® battery kit, follow these steps.

1. Unplug the battery device from the SureCross device it powers.

2. Remove the four screws mounting the battery pack face plate to the body and remove the face plate.

3. Remove the discharged battery by pressing the battery towards the negative terminal to compress the spring. Pry up
on the battery’s positive end to remove from the battery holder.

4. Replace with a new battery. Only use a 3.6 V lithium battery from Xeno, model number XL-205F.

5. Verify the battery’s positive and negative terminals align to the positive and negative terminals of the battery holder
mounted within the case. Caution: There is a risk of explosion if the battery is replaced incorrectly.

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Do not apply more than 5.5 V dc to the gray wire.

P/N 141517 Rev. B 2 January 2014

SureCross DX81H Battery Supply Module for the DX99

6. After replacing the battery, allow up to 60 seconds for the device to power up.

7. Properly dispose of your used battery according to local regulations by taking it to a hazardous waste collection site, an
e-waste disposal center, or any other facility qualified to accept lithium batteries.

As with all batteries, these are a fire, explosion, and severe burn hazard. Do not burn
or expose them to high temperatures. Do not recharge, crush, disassemble, or expose
the contents to water.

The battery may be replaced in explosive gas atmospheres.
Replacement battery model number: BWA-BATT-001. For pricing and availability,

contact Banner Engineering.

Battery Replacement Warnings

WARNING:

• Do not replace battery when an explosive dust atmosphere may be present.

• The replacement battery MUST be a Banner approved battery, model number BWA-BATT-001.
Use of a different battery will VOID the intrinsic safety rating of this device and may result in an
explosion!

• When replacing the battery, the negative end of the battery holder is the side with the spring
terminal. This side is marked with a minus (−) sign.

• Do not attempt to recharge the battery. These batteries are not rechargeable. Recharging may
cause serious injury to personnel or damage the equipment. Replace only with factory
recommended batteries.

Specifications

General

Estimated Battery Life

19,000 mA·hours

Housing

Polycarbonate housing and rotary dial cover; polyester
labels; EDPM rubber cover gasket; nitrile rubber, non­sulphur cured button covers
Weight: 0.26 kg (0.57 lbs)
Mounting: #10 or M5 (SS M5 hardware included)
Max. Tightening Torque: 0.56 N·m (5 lbf·in)

Wiring Access

One 1/2-inch NPT with 5-pin Euro-style 150 mm
pigtail QD

Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.

Certification

DX99 Polycarbonate Housings

CSA: Class I, Division 1, Groups A, B, C, D (Ex ia IIC / AEx ia IIC T4 ) Certificate: CSA 2008243

LCIE/ATEX: Zone 0 (Category 1G), Temperature Class T4 (II 1 G / Ex ia IIC T4) Certificate: LCIE 08 ATEX
6098 X
Notes: Special Conditions for Safe Use imposed by Intrinsic Safety Certificate LCIE 08 ATEX 6098 X: Ambient
temperature range is –40 to 70 °C. SureCross® DX99 FlexPower devices can only be connected to Intrinsically Safe
certified equipment or simple apparatus as defined by EN 60079-11. All connected equipment must comply with the
Entity Parameters (Safety Parameters) listed in the Control Drawings (p/n 141513). The device must only use a
lithium battery manufactured by XENO, type XL-205F.

Environmental

Environmental

Rating: IEC IP67; NEMA 6; (See UL section below for
any applicable UL specifications)
Operating Temperature: −40 to 70 °C
Operating Humidity: 95% max. relative (non­condensing)
Radiated Immunity: 10 V/m, 80-2700 MHz
(EN61000-6-2)

Shock and Vibration

IEC 68-2-6 and IEC 68-2-7
Shock: 30g, 11 millisecond half sine wave, 18 shocks
Vibration: 0.5 mm p-p, 10 to 60 Hz

2 www.bannerengineering.com - tel: [phone] P/N 141517 Rev. B