Banner DX81 User Manual

SureCross™ DX81 FlexPower™ Supply Module

Delivers and manages dc voltage from one 3.6V dc lithium primary battery

Features

Wireless solution for powering a FlexPower™ Node and sensor device

•

Unique power management system to run the FlexPower Node and a device through

•

switched power outputs for up to five years, depending upon the power requirements of
the device

Replaceable 3.6V dc Lithium “D” cell battery

•

IP67 sealed enclosure

•

FlexPower systems allow for a true wireless solution as the Node can be powered
by battery power (3.6 to 5.5V dc). Battery life is application specific. Contact Banner
Engineering’s application engineers for a battery life calculation for your specific
application.

For additional information and a complete list of replacement parts, please refer to Banner
Engineering’s website, www.bannerengineering.com/surecross.

Models

Model Power Batteries Cable

DX81 3.6V dc Battery One 3.6V Lithium “D” Cell 5-pin Euro Pigtail QD

Battery Replacement

Battery Replacement

To replace the lithium “D” cell battery in the DX81 FlexPower™ battery kit,

Remove the four screws mounting the battery pack face plate to the body.

1.

Remove the face plate.

2.

Remove the discharged battery and replace with a new battery. Verify the battery’s

3.

positive and negative terminals align to the positive and negative terminals of the battery
holder mounted within the case. Caution: Risk of explosion of battery is replaced with an
incorrect type.

After replacing the battery, allow up to 60 seconds for the device to power up.

4.

When removing the battery, press the battery towards the negative terminal to compress
the spring. Pry up on the battery’s positive end to remove from the battery holder. Properly
dispose of your used battery according to local regulations by taking it to a hazardous waste
collection site, an e-waste disposal center, or any other facility qualified to accept lithium
batteries.

As with all batteries, these are a fire, explosion, and severe burn hazard. Do not burn or
expose them to high temperatures. Do not recharge, crush, disassemble, or expose the
contents to water.

WARNING…

Never use these products for personnel protection. Doing so could lead to serious injury or death.

These products do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety
applications. A failure or malfunction can cause either an energized or de-energized product output condition. Consult your
current Banner Safety Products catalog for safety products that meet OSHA, ANSI, and IEC standards for personnel protection.

Printed in USA 11/07 P/N 131596 rev. C

Not to be used for personnel protection

SureCross™ DX81 FlexPower™ Supply Module

Specifications

General

Mounting #10 or M5 (M5 hardware included)

M5 fasteners – Max. Tightening Torque 0.56 N•m (5 in•lbf)

Case Material Polycarbonate

Weight 0.26 kg (0.57 lb.)

External Cable Glands One 1/2 NPT type

Cable Glands, Max Tightening Torque 0.56 N•m (5 in•lbf)

Connections PVC cable; 5-pin Euro-style 150mm Pigtail QD

Environmental

Environmental Rating* IEC IP67; NEMA 6

Operating Temperature** -40 to +85° C (Electronics); -20 to +80° C (LCD)

Operating Humidity 95% max. relative (non-condensing)

Radiated Immunity 10 V/m, 80-2700 MHz (EN61000-6-2)

IEC 68-2-6 and IEC 68-2-7

Shock and Vibration

* Please refer to the SureCross™ DX80 Wireless I/O Network product manual, Banner p/n 132607, for installation and waterproofing instructions.
** Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.

Shock: 30g, 11 millisecond half sine wave, 18 shocks
Vibration: 0.5 mm p-p, 10-60 Hz

Hookup Diagram

5-pin M12 Quick Disconnect Pinout

Only FlexPower™ DX80 devices may be
powered from this supply.

3 Blue dc common (GND)
5 Gray 3.6 - 5.5V dc

Do not apply more than 5.5V dc to the gray wire.

The manufacturer does not take
responsibility for the violation of any
warning listed in this document.

CAUTION . . .

Make no modifications
to this product.

Any modifications to this product not expressly
approved by Banner Engineering could void the
user’s authority to operate the product. Contact the
Factory for more information.

All specifications published in this document are subject to change. Banner reserves the right to modify the specifications of products, prior to their
order, without notice. Banner Engineering reserves the right to update or change documentation at any time. For the most recent version of any
documentation, please refer to our website: www.bannerengineering.com. © 2007 Banner Engineering Corp. All rights reserved.

P/N 131596 rev. C

Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 • Phone: [phone] • www.bannerengineering.com • Email: [e-mail]

Always use lightning arrestors/surge protection with all remote antenna systems to avoid
invalidating the Banner Engineering Corp. warranty. No surge protector can absorb all lightning
strikes. Do not touch the DX80 or any equipment connected to the DX80 during a thunderstorm.

WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for
one year. Banner Engineering Corp. will repair or replace, free of charge, any product of its
manufacture found to be defective at the time it is returned to the factory during the warranty
period. This warranty does not cover damage or liability for the improper application of Banner
products. This warranty is in lieu of any other warranty either expressed or implied.