Bally Refrigerated Boxes BW075L6 User Manual

BW-Line

10/22/12

Condensing Units

PRODUCT DATA &
SPECIFICATIONS

Bulletin B40-BW-PDS-16

1064619

Latest product updates and further information
at www.ballyrefboxes.com

Indoor
Water Cooled
Condensing Units

1/2 to 40 HP -
High, Medium and Low
Temperature Refrigeration

CONTENTS

Page

Nomenclature.......................................................................................................................

Features and Options...........................................................................................................

Capacity Data (Imperial and Metric)...................................................................................

Electrical Data....................................................................................................................

Dimensional Data...............................................................................................................

Specications.....................................................................................................................

Wiring Diagrams.................................................................................................................

Warranty.............................................................................................................................

Project Information.............................................................................................................

2

2
3 - 6
7 - 8

9

10

11 - 13

15
15

BW - Line

10/22/12

B40-BW-PDS-16

- 2 -

Nominal Horsepower

050 = ½ hp 075 = ¾ hp
100 = 1 hp 150 = 1 ½ hp
200 = 2 hp 300 = 3 hp
310 = 3+ hp 350 = 3 ½ hp
400 = 4 hp 500 = 5 hp
510 = 5+ hp 600 = 6 hp
610 = 6+ hp 750 = 7 ½ hp
760 = 7 ½+ hp 900 = 9 hp
1000 = 10 hp 1500 = 15 hp

2000 = 20 hp (22 hp low) 2500 = 25 hp (27 hp low)

3000 = 30 hp 3500 = 35 hp
4000 = 40 hp

Application Range

L = Low (-40°F to 0°F Suction)
M = Medium (-5°F to +45°F Suction)

NOMENCLATURE

BW 200 M 2 - I T3 A

Design Version

A = 1st Generation

Unit Electrical Designation*

S2 = 208/230/1/60 S3 = 230/1/60
S6 = 200-220/1/50 S7 = 200/1/50
T3 = 208-230/3/60 T4 = 460/3/60
T5 = 575/3/60 T7 = 200-220/3/50
T8 = 380/3/60 T9 = 380-400/3/50

* Subject to compressor availability

Enclosure

I = Indoor

Refrigerant

1 = R134a
2 = R22
6 = R404A, R507
8 = R404A, R507, R407C, R22

STANDARD FEATURES

• Sturdy electrical control box with compressor

contactor and fused control circuit

• Spring mounted, accessible semi-hermetic

compressor

• Sealed liquid line lter drier and sight glass on

5.0 hp - up

• Discharge vibration eliminator

• Copper tubing secured with Hydra-Zorb /

Cush-A-Clamp

OPTIONAL FEATURES (Factory Mounted)

• Suction accumulator with or without heat exchanger

• Sealed or replaceable core suction lter with
vibration eliminator

• Oil separator c/w oil return solenoid valve

• Replaceable core liquid line lter drier

• Liquid line solenoid valve w/ 230 volt coil

(shipped loose)

• Ball valve (shipped loose)

• Compressor circuit breaker

• Compressor time delay relay

• Pump down toggle switch

• Time Clock

• Defrost contactor with fuse block

• Shell and tube water cooled condenser
with fusible plug or pressure relief valve and
liquid shut off valve

• Adjustable dual high / low pressure control

• CoreSenseTM on all applicable models

• Suction and discharge service valve

• Flex hose on all controls

• Auxillary cooling on low temperature models

• Evaporator fan contactor with fuse block

• Fused disconnect

• Phase / voltage monitor

• Water valve (shipped loose)

• Marine duty (cupro-nickel) condenser

OTHER OPTIONS AV AILABLE

A T YOUR REQUEST -

CONSUL T F ACT ORY FOR PRICING

CAPACITY DATA -

10/22/12

B40-BW-PDS-16

- 3 -

BW 60Hz

Capacity Rating Conditions: 85°F (29.4°C) Entering Water, 105°F (40.6°C) Condensing, 0°F (0°C) Subcooling

CONDENSING

UNIT

MODEL

BTU/H

BW075M2

Compressor:

KWN*-0075

BW100M2

Compressor:

KWR*-0100

BW150M2

Compressor:

KW**-0150

BW200M2

Compressor:

ERA*-0200

* = Compressor model number may change based on voltage. See Electrical data on pages 7-8 for details.

(Watts) 4400 (1290) 5120 (1500) 5890 (1730) 6740 (1980) 7660 (2240) 8660 (2540) 9750 (2860) 10930 (3200)
GPM (L/min) 0.9 (3.3) 1.0 (3.8) 1.2 (4.4) 1.3 (5.1) 1.5 (5.8) 1.8 (6.7) 2.0 (7.7) 2.3 (8.8)
PSIG (kPa) 0.2 (1.3) 0.3 (1.8) 0.4 (2.4) 0.5 (3.2) 0.6 (4.3) 0.8 (5.8) 1.1 (7.8) 1.5 (10.3)

BTU/H

(Watts) 6650 (1950) 7540 (2210) 8520 (2500) 9590 (2810) 10760 (3150) 12030 (3530) 13410 (3930) 14900 (4370)
GPM (L/min) 1.5 (5.7) 1.7 (6.5) 2.0 (7.6) 2.3 (8.8) 2.7 (10.2) 3.1 (11.8) 3.7 (13.9) 4.3 (16.2)
PSIG (kPa) 0.6 (4.1) 0.8 (5.5) 1.1 (7.5) 1.5 (10.2) 2.0 (13.9) 2.8 (19.2) 3.9 (26.5) 5.4 (37.2)

BTU/H

(Watts) 7700 (2260) 8800 (2580) 10000 (2930) 11300 (3310) 12700 (3720) 14200 (4160) 15800 (4630) 17600 (5160)
GPM (L/min) 1.4 (5.3) 1.6 (6) 1.8 (6.8) 2.0 (7.7) 2.3 (8.7) 2.6 (9.8) 2.9 (11.1) 3.3 (12.5)
PSIG (kPa) 0.3 (2.3) 0.4 (2.9) 0.5 (3.7) 0.7 (4.7) 0.9 (5.9) 1.1 (7.3) 1.3 (9.1) 1.6 (11.3)

BTU/H

(Watts) 7700 (2260) 10200 (2990) 12800 (3750) 15400 (4510) 18200 (5330) 21100 (6180) 24200 (7090) 27600 (8090)
GPM (L/min) 1.6 (5.9) 2.1 (7.9) 2.6 (10) 3.2 (12.3) 3.9 (14.8) 4.7 (17.7) 5.6 (21.2) 6.7 (25.4)
PSIG (kPa) 0.4 (2.9) 0.7 (4.8) 1.1 (7.5) 1.6 (11) 2.3 (15.6) 3.2 (21.8) 4.4 (30.3) 6.2 (42.4)

0 (-17.8) 5 (-15) 10 (-12.2) 15 (-9.4) 20 (-6.7) 25 (-3.9) 40 (4.4) 45 (7.2)

MEDIUM TEMPERATURE

SATURATED SUCTION TEMPERATURE °F (°C)

R22

CAPACITY DATA -

BW

Capacity Rating Conditions: 85°F (29.4°C) Entering Water, 105°F (40.6°C) Condensing, 0°F (0°C) Subcooling

CONDENSING

UNIT

MODEL

BTU/H

BW100M6

Compressor:

KWR*-010E

BW200M6

Compressor:

KW**-02*E

BW210M6

Compressor:

ERCA-021E

* = Compressor model number may change based on voltage. See Electrical data on pages 7-8 for details.

(Watts) 5500 (1610) 6300 (1850) 7200 (2110) 8100 (2370) 9000 (2640) 9900 (2900)
GPM (L/min) 1.4 (5.4) 1.7 (6.2) 1.9 (7.2) 2.2 (8.3) 2.5 (9.5) 2.9 (10.8)
PSIG (kPa) 0.5 (3.7) 0.7 (5) 1.0 (6.8) 1.3 (9.2) 1.8 (12.1) 2.3 (15.7)

BTU/H

(Watts) 9400 (2750) 10600 (3110) 11800 (3460) 13200 (3870) 14800 (4340) 16700 (4890)
GPM (L/min) 2.2 (8.2) 2.4 (9.2) 2.7 (10.3) 3.1 (11.6) 3.5 (13.2) 4.0 (15.2)
PSIG (kPa) 0.8 (5.2) 0.9 (6.5) 1.2 (8) 1.4 (9.9) 1.8 (12.5) 2.4 (16.4)

BTU/H

(Watts) 11200 (3280) 12800 (3750) 14600 (4280) 16400 (4810) 18500 (5420) 20800 (6100)
GPM (L/min) 2.6 (9.7) 3.0 (11.3) 3.5 (13.1) 4.0 (15.2) 4.7 (17.8) 5.5 (20.9)
PSIG (kPa) 1.0 (7) 1.4 (9.4) 1.8 (12.4) 2.4 (16.4) 3.2 (21.9) 4.3 (29.5)

HIGH / MEDIUM TEMPERATURE

SATURATED SUCTION TEMPERATURE °F (°C)

0 (-17.8) 5 (-15) 10 (-12.2) 15 (-9.4) 20 (-6.7) 25 (-3.9)

R404A

R507

60Hz

CAPACITY DATA -

10/22/12

B40-BW-PDS-16

- 4 -

BW 60Hz

HIGH / MEDIUM TEMPERATURE

R22

Capacity Rating Conditions: 85°F (29.4°C) Entering Water, 105°F (40.6°C) Condensing, 0°F (0°C) Subcooling

CONDENSING

UNIT

MODEL

BW300M8

Compressor:

ERF*-031E

BW500M8

Compressor:

2DC3R53KE

BW510M8

Compressor:

2DD3R63KE

BW750M8

Compressor:

2DL3R78KE

BW760M8

Compressor:

3DA3R10ME

BW1000M8

Compressor:

3DB3R12ME

BW1500M8

Compressor:

3DS3R17ME

BW2500M8

Compressor:

4DHNR22ME

BW3000M8

Compressor:

4DJNR28ME

BW3500M8

Compressor:

6DHNR35ME

BW4000M8

Compressor:

6DJNR40ME

10 (-12.2) 15 (-9.4) 20 (-6.7) 25 (-3.9) 30 (-1.1) 35 (1.7) 40 (4.4) 45 (7.2)

BTU/H (Watts) 19300 (5660) 21900 (6420) 24600 (7210) 27600 (8090) 30900 (9060) 34400 (10080) 38200 (11200) 42300 (12400)

GPM (L/min) 4.1 (15.5) 4.7 (17.9) 5.4 (20.6) 6.3 (23.8) 7.3 (27.5) 8.5 (32) 9.9 (37.4) 11.6 (44)
PSIG (kPa) 1.9 (12.8) 2.4 (16.8) 3.2 (22.1) 4.2 (29.2) 5.6 (38.7) 7.5 (51.7) 10.1 (69.8) 13.9 (95.6)

BTU/H (Watts) 30600 (8970) 35100 (10290) 39900 (11690) 45100 (13220) 50800 (14890) 56900 (16680) 63500 (18610) 70600 (20690)

GPM (L/min) 5.3 (20) 6.1 (23.1) 7.0 (26.5) 8.0 (30.4) 9.2 (34.8) 10.5 (39.9) 12.1 (45.8) 13.9 (52.7)
PSIG (kPa) 1.1 (7.4) 1.4 (9.7) 1.9 (12.8) 2.4 (16.5) 3.1 (21.5) 4.1 (28) 5.3 (36.5) 6.9 (47.8)

BTU/H (Watts) 36000 (10550) 41100 (12050) 46600 (13660) 52500 (15390) 58900 (17260) 65900 (19310) 73400 (21510) 81500 (23890)

GPM (L/min) 6.5 (24.4) 7.5 (28.2) 8.6 (32.5) 9.9 (37.4) 11.4 (43.2) 13.2 (49.9) 15.3 (57.8) 17.8 (67.2)
PSIG (kPa) 1.6 (10.9) 2.1 (14.3) 2.7 (18.9) 3.6 (24.8) 4.7 (32.6) 6.2 (43) 8.3 (57.2) 11.1 (76.5)

BTU/H (Watts) 45900 (13450) 52100 (15270) 58800 (17230) 66100 (19370) 73900 (21660) 82300 (24120) 91400 (26790) 101300 (29690)

GPM (L/min) 9.7 (36.8) 11.3 (42.6) 13.0 (49.2) 15.0 (56.6) 17.2 (65.2) 19.9 (75.1) 22.9 (86.8) 26.6 (100.8)
PSIG (kPa) 0.3 (1.9) 0.4 (2.4) 0.5 (3.2) 0.6 (4.1) 0.8 (5.4) 1.0 (7.1) 1.4 (9.3) 1.8 (12.3)

BTU/H (Watts) 64300 (18840) 72400 (21220) 81100 (23770) 90600 (26550) 100800 (29540) 111900 (32790) 123800 (36280) 136700 (40060)

GPM (L/min) 15.8 (60) 18.4 (69.6) 21.4 (80.9) 24.9 (94.3) 29.2 (110.5) 34.4 (130.2) 40.8 (154.5) 48.9 (185.2)
PSIG (kPa) 0.7 (4.6) 0.9 (6.1) 1.2 (8.1) 1.6 (10.9) 2.1 (14.7) 2.9 (20.1) 4.0 (27.9) 5.7 (39.3)

BTU/H (Watts) 77300 (22650) 86600 (25380) 96600 (28310) 107600 (31530) 119400 (34990) 132200 (38740) 146000 (42790) 160900 (47150)

GPM (L/min) 16.5 (62.6) 18.9 (71.4) 21.5 (81.5) 24.6 (93.2) 28.2 (106.9) 32.5 (123) 37.5 (142) 43.5 (164.7)
PSIG (kPa) 0.5 (3.4) 0.7 (4.5) 0.8 (5.7) 1.1 (7.4) 1.4 (9.6) 1.8 (12.5) 2.4 (16.3) 3.1 (21.6)

BTU/H (Watts) 102100 (29920) 114500 (33560) 127900 (37480) 142500 (41760) 158300 (46390) 175400 (51400) 193900 (56830) 213900 (62690)

GPM (L/min) 21.1 (79.7) 24.0 (90.7) 27.3 (103.2) 31.0 (117.4) 35.4 (133.9) 40.4 (152.9) 46.3 (175.2) 53.2 (201.5)
PSIG (kPa) 0.4 (2.6) 0.5 (3.2) 0.6 (4.1) 0.8 (5.3) 1.0 (6.8) 1.3 (8.8) 1.6 (11.3) 2.1 (14.8)

BTU/H (Watts) 138100 (40470) 157200 (46070) 178000 (52170) 200300 (58700) 224100 (65680) 248900 (72950) 274700 (80510) 301200 (88270)

GPM (L/min) 32.2 (122) 37.9 (143.6) 44.8 (169.5) 52.9 (200.4) 62.7 (237.3) 74.4 (281.6) 88.4 (334.7) 103.1 (390.3)
PSIG (kPa) 0.8 (5.7) 1.1 (7.7) 1.5 (10.6) 2.1 (14.5) 2.9 (20.1) 4.0 (27.8) 5.6 (38.6) 7.1 (49)

BTU/H (Watts) 163700 (47980) 185300 (54310) 208700 (61160) 234000 (68580) 261100 (76520) 289900 (84960) 320500 (93930) 352800(103400)

GPM (L/min) 32.1 (121.3) 36.9 (139.6) 42.4 (160.7) 48.9 (184.9) 56.3 (213) 64.9 (245.7) 75.0 (283.7) 86.7 (328.2)
PSIG (kPa) 0.6 (4.4) 0.8 (5.8) 1.1 (7.5) 1.4 (9.8) 1.9 (12.8) 2.4 (16.8) 3.2 (22) 4.2 (29)

BTU/H (Watts) 204600 (59960) 229000 (67110) 255900 (75000) 285200 (83580) 317300 (92990) 352300 (103250) 390400 (114410)431700(126520)

GPM (L/min) 37.0 (140.1) 41.8 (158.3) 47.3 (179.2) 53.7 (203.2) 61.0 (230.9) 69.6 (263.4) 79.6 (301.5) 91.6 (346.6)
PSIG (kPa) 0.8 (5.2) 1.0 (6.6) 1.2 (8.3) 1.5 (10.5) 1.9 (13.4) 2.5 (17.2) 3.2 (22.1) 4.2 (28.7)

BTU/H (Watts) 248300 (72770) 278500 (81620) 311100 (91170) 346300 (101490) 384200 (112600) 424800 (124500) 468300 (137240) 514600 (150810)

GPM (L/min) 45.4 (172) 51.6 (195.3) 58.6 (221.9) 66.6 (252.2) 75.8 (287) 86.5 (327.3) 98.8 (374) 113.2 (428.6)
PSIG (kPa) 0.9 (5.9) 1.1 (7.5) 1.4 (9.6) 1.8 (12.1) 2.3 (15.5) 2.9 (19.9) 3.7 (25.4) 4.8 (32.9)

SATURATED SUCTION TEMPERATURE °F (°C)

* = Compressor model number may change based on voltage. See Electrical data on pages 7-8 for details.

R404A

10/22/12

B40-BW-PDS-16

- 5 -

R507

BW

CAPACITY DATA -

HIGH / MEDIUM TEMPERATURE

Capacity Rating Conditions: 85°F (29.4°C) Entering Water, 105°F (40.6°C) Condensing, 0°F (0°C) Subcooling

CONDENSING

UNIT

MODEL

BW300M8

Compressor:

ERF*-031E

BW500M8

Compressor:

2DC3R53KE

BW510M8

Compressor:

2DD3R63KE

BW750M8

Compressor:

2DL3R78KE

BW760M8

Compressor:

3DA3R10ME

BW1000M8

Compressor:

3DB3R12ME

BW1500M8

Compressor:

3DS3R17ME

BW2500M8

Compressor:

4DHNR22ME

BW3000M8

Compressor:

4DJNR28ME

BW3500M8

Compressor:

6DHNR35ME

BW4000M8

Compressor:

6DJNR40ME

- Outside Operating Range

* = Compressor model number may change based on voltage. See Electrical data on pages 7-8 for details.

BTU/H (Watts) 16400 (4810) 21100 (6180) 26700 (7820) 30000 (8790) - - - - - -

GPM (L/min) 3.8 (14.4) 5.2 (19.5) 7.1 (26.7) 8.4 (31.6) - - - - - ­PSIG (kPa) 1.6 (11) 2.9 (19.9) 5.3 (36.5) 7.3 (50.6) - - - - - -

BTU/H (Watts) 24800 (7270) 32300 (9470) 41400 (12130) 46600 (13660) 52200 (15300) 58300 (17090) 64800 (18990)

GPM (L/min) 4.6 (17.3) 6.0 (22.8) 7.9 (30.1) 9.2 (34.7) 10.6 (40) 12.2 (46.3) 14.2 (53.8)
PSIG (kPa) 0.8 (5.6) 1.4 (9.5) 2.4 (16.3) 3.1 (21.4) 4.1 (28.1) 5.4 (37.3) 7.2 (49.8)

BTU/H (Watts) 30200 (8850) 39000 (11430) 49800 (14590) 55900 (16380) 62500 (18320) 69600 (20400) 77200 (22630)

GPM (L/min) 5.8 (21.9) 7.7 (29.1) 10.4 (39.3) 12.1 (45.8) 14.2 (53.6) 16.6 (63) 19.7 (74.4)
PSIG (kPa) 1.3 (8.8) 2.2 (15.3) 3.9 (27.2) 5.3 (36.5) 7.2 (49.4) 9.8 (67.4) 13.5 (93)

BTU/H (Watts) 37700 (11050) 48200 (14130) 61000 (17880) 68300 (20020) 76200 (22330) 84800 (24850) 94000 (27550)

GPM (L/min) 8.5 (32.2) 11.3 (42.7) 15.1 (57.2) 17.5 (66.4) 20.5 (77.4) 24.0 (90.7) 28.2 (106.9)
PSIG (kPa) 0.2 (1.4) 0.4 (2.4) 0.6 (4.2) 0.8 (5.6) 1.1 (7.5) 1.5 (10.1) 2.0 (13.8)

BTU/H (Watts) 52100 (15270) 66000 (19340) 82700 (24240) 92200 (27020) 102600 (30070) 113800 (33350) 126000 (36930)

GPM (L/min) 13.5 (51.3) 18.4 (69.7) 25.5 (96.5) 30.4 (114.9) 36.5 (138.2) 44.5 (168.3) 51.8 (196.2)
PSIG (kPa) 0.5 (3.4) 0.9 (6.1) 1.7 (11.4) 2.3 (15.9) 3.3 (22.5) 4.8 (32.8) 5.9 (40.8)

BTU/H (Watts) 63000 (18460) 79300 (23240) 98600 (28900) 109600 (32120) 121600 (35640) 134500 (39420) 148700 (43580)

GPM (L/min) 14.3 (54.3) 18.9 (71.4) 25.0 (94.7) 29.0 (109.8) 33.8 (127.9) 39.7 (150.3) 47.1 (178.3)
PSIG (kPa) 0.4 (2.6) 0.7 (4.5) 1.1 (7.6) 1.5 (10.1) 2.0 (13.4) 2.6 (18.2) 3.7 (25.2)

BTU/H (Watts) 86300 (25290) 108600 (31830) 135300 (39650) 150500 (44110) 167100 (48970) 185100 (54250) 204700 (59990)

GPM (L/min) 19.0 (72.1) 24.8 (94) 32.7 (123.8) 37.7 (142.7) 43.7 (165.6) 51.0 (193.2) 60.0 (227.2)
PSIG (kPa) 0.3 (2.1) 0.5 (3.4) 0.9 (5.9) 1.1 (7.7) 1.5 (10.1) 2.0 (13.6) 2.7 (18.5)

BTU/H (Watts) 114900 (33670) 146200 (42850) 183800 (53870) 204600 (59960) 226500 (66380) 249300 (73060) 273000 (80010)

GPM (L/min) 28.9 (109.3) 39.5 (149.5) 55.4 (209.6) 66.1 (250.2) 79.4 (300.6) 96.1 (363.7) 112.4 (425.3)
PSIG (kPa) 0.7 (4.6) 1.2 (8.3) 2.3 (15.9) 3.2 (22.2) 4.6 (31.4) 6.6 (45.2) 8.3 (57.2)

BTU/H (Watts) 137500 (40300) 175600 (51460) 220800 (64710) 246100 (72120) 273400 (80130) 302700 (88710) 334000 (97890)

GPM (L/min) 28.7 (108.7) 38.3 (144.8) 51.4 (194.4) 59.8 (226.3) 69.9 (264.5) 82.1 (310.8) 97.2 (367.9)
PSIG (kPa) 0.5 (3.6) 0.9 (6.2) 1.6 (10.8) 2.1 (14.3) 2.8 (19.2) 3.8 (26.1) 5.2 (35.9)

BTU/H (Watts) 175200 (51350) 221700 (64970) 277400 (81300) 309100 (90590) 343700 (100730) 381400 (111780) 422200 (123730)

GPM (L/min) 33.9 (128.3) 44.2 (167.2) 58.0 (219.5) 66.8 (252.8) 77.3 (292.6) 90.0 (340.8) 105.7 (400)
PSIG (kPa) 0.7 (4.5) 1.1 (7.3) 1.8 (12.1) 2.3 (15.9) 3.0 (20.9) 4.0 (27.8) 5.5 (37.6)

BTU/H (Watts) 208000 (60960) 261900 (76760) 325400 (95360) 360900 (105770) 398900 (116910) 439500 (128800) 482800 (141490)

GPM (L/min) 41.2 (156) 53.5 (202.7) 70.0 (264.9) 80.3 (304) 92.5 (350.1) 107.0 (405.2) 124.6 (471.5)
PSIG (kPa) 0.7 (5) 1.2 (8.1) 1.9 (13.3) 2.5 (17.2) 3.3 (22.5) 4.3 (29.6) 5.7 (39.4)

0 (-17.8) 10 (-12.2) 20 (-6.7) 25 (-3.9) 30 (-1.1) 35 (1.7) 40 (4.4)

SATURATED SUCTION TEMPERATURE °F (°C)

60Hz