Bally Refrigerated Boxes BC053E Installation Manual

BC Air, Hot Gas and
Electric Defrost
Blast Coolers 60Hz

PRODUCT DATA &
INSTALLATION

Bulletin: B30-BC-PDI-11

1047266

NOMENCLATURE

BC 160 S - ED - T3 A

BALLY
JUMBO BLAST COOLER

5 to 15 T ons at 10 °F (5.5 °C) T.D.
34 °F (1 °C) and Higher (Air Defrost)

-40 °F (-40 °C) and Above
(Medium and Low T emp)

Electrical Power: 208-230/3/60, 460/3/60,
575/3/60

• Incoloy defrost heaters mounted in slots on both sides
of cooling coils on electric defrost models.

• 3 - Pipe or reverse cycle hot gas defrost system.

• Factory installed hot gas check valve.

• Factory installed fan delay and defrost termination
thermostats on gas and electric defrost models.

• Hinged side panels allow easy access for refrigeration
circuit and electrical compartment.

• Schrader fitting and external equalizer line.

• Rugged high efficiency steel bladed fans.

• Plug-in motors with moulded lead and connector.

• Unit is shipped upright for convenient handling and
quick installation.

• Corrosion resistant, easy to clean vinyl coated fan
guards.

• Electrical terminals with recessed connections for
dependable operation.

CONTENTS

PAGE

MODEL
(DOES NOT NECESSARIL Y
REFLECT CAP ACITY)

OPTIONS
P = PRE ASSEMBLED REMOTE
S = STANDARD UNIT

DEFROST
ED = ELECTRIC DEFROST
H = 3 PIPE HOT GAS
R = REVERSE CYCLE HOT GAS

ELECTRICAL DESIGNA TION
T3 = 208-230/3/60
T4 = 460/3/60
T5 = 575/3/60

SERIES/GENERATION
A = 1st GENERA TION

Nomenclature.........................................

60Hz Capacity Data.................................

60Hz Air Flow Data..................................

Correction Factors.................................

60Hz Fan Motor Electrical Data.............

60Hz Defrost Heater Electrical Data.....

Refrigerant Charge................................

Air Defrost Wiring Diagram...................

Hot Gas Defrost Wiring Diagram..........

Electric Defrost Wiring Diagram...........

Refrigerant Piping Schematics............

Dimensions - Air & Electric Defrost.....

Dimensions - 3 Pipe Defrost &

Reverse Cycle Defrost Models.............

Installation Instructions.........................

Electrical & Refrigeration

Compartments........................................

Service Parts List...................................

Project Information................................

Cover

2
2
2
3
3
3
4
4
5
6
7

8, 9

10, 11
12, 13

14

Back

SPECIFICATIONS (60Hz)

CAPACITY DATA (60Hz)

Fin

Model

BC085A
BC100A
BC115A
BC125A
BC140A
BC160A
BC180A

BC064*
BC077*
BC089*
BC101*
BC110*
BC126*
BC143*
BC059*
BC072*
BC085*
BC097*
BC103*
BC120*
BC138*
BC053*
BC066*
BC078*
BC091*

ELECTRIC AND HOT GAS DEFROST MODELS AIR DEFROST

BC094*
BC112*
BC129*

** No allowance made for fan heat - add 3,410 BTUH (1,000 watt) per HP to room load for motor heat.
* E = Electric Defrost • H = 3 Pipe Hot Gas Defrost • R = Reverse Cycle Hot gas Defrost

Spacing

No.

FPI

Fans

7 2 84.4 24.8 - ­7 2 99.6 29.2 - ­7 2 114.6 33.7 - ­7 2 124.7 36.6 - ­7 3 140.0 41.1 - ­7 3 159.9 46.9 - ­7 3 179.9 52.8 - ­6 2 75.6 22.2 64.2 18.9
6 2 90.7 26.6 77.0 22.6
6 2 104.8 30.7 89.0 26.1
6 2 119.9 35.1 101.0 29.6
6 3 129.5 38.0 110.1 32.2
6 3 149.3 43.8 126.9 37.2
6 3 169.1 49.6 143.7 42.1
5 2 69.7 20.4 59.2 17.4
5 2 84.7 24.8 71.9 21.1
5 2 99.2 29.1 84.3 24.7
5 2 114.6 33.6 97.4 28.5
5 3 121.4 35.6 103.1 30.2
5 3 141.9 41.6 120.6 35.3
5 3 162.6 47.6 138.2 40.5
4 2 62.8 18.4 53.4 15.7
4 2 77.2 22.6 66.0 19.3
4 2 91.4 26.8 77.6 22.7
4 2 107.2 31.4 91.1 26.7
4 3 110.8 32.5 94.2 27.6
4 3 131.2 38.5 111.5 32.7
4 3 152.3 44.6 129.4 37.9

Capacity** at

of

20°F (-6.7°C)

MBH

10°F TDKW4.5°C TD

Capacity**at

-20°F (-28.9°C)

MBH

10°F TDKW4.5 °C TD

AIR FLOW DATA (60Hz)

Model

BC085A
BC100A
BC115A
BC125A
BC140A
BC160A
BC180A

BC064*
BC077*
BC089*
BC101*
BC110*
BC126*
BC143*
BC059*
BC072*
BC085*
BC097*
BC103*
BC120*
BC138*
BC053*
BC066*
BC078*
BC091*
BC094*
BC112*
BC129*

Fin

Spacing

FPI

7
7
7
7
7
7
7
6
6
6
6
6
6
6
5
5
5
5
5
5
5
4
4
4
4
4
4
4

CFM

17560
16480
15480
14600
23190
21630
20310
17860
16860
15920
15080
23910
22350
21000
18180
17260
16400
15580
24540
23100
21780
18520
17760
16880
16120
25230
23910
22650

THROW

(Ft.)

50
47
44
42
44
41
39
51
48
45
43
45
43
40
52
49
47
44
47
44
41
53
51
48
46
48
45
43

CFM
with

Booster

17560
16480
15480
14600
23190
21630
20310
17860
16860
15920
15080
23910
22350
21000
18180
17260
16400
15580
24540
23100
21780
18520
17760
16880
16120
25230
23910
22650

THROW

(Ft.)

91
86
80
77
80
75
71
93
88
83
78
83
77
73
95
89
86
80
86
80
75
97
93
88
84
88
82
78

EVAPORATOR TEMPERATURE CORRECTION FACTORS

Saturated Evaporator
Temperature

Correction Factor

20 °F 10 °F -0 °F -10 °F -20 °F -30 °F -40 °F

-6.7 °C -12.2 °C -17.8 °C -23.3 °C -28.9 °C -34.4 °C -40 °C

1.00 .98 .95 .91 .85 .79 .72

- 2 -

FAN MOTOR ELECTRICAL DATA

AIR

DEFROST

MODEL

NO.

BC 085A 053 059 064

100A 066 072 077
115A 078 085 089
125A 091 097 101

BC 140A 094 103 110

160A 112 120 126
180A 129 138 143

M.C.A. = Minimum Circuit Ampacity
M.O.P. = Maximum Overcurrent Protection

ELECTRIC

DEFROST

MODEL NO.
053 059 064
066 072 077
078 085 089
091 097 101
094 103 110
112 120 126
129 138 143

HOT GAS AND

ELECTRIC MODEL

NO.

Fan

Total heaterkWTotal

Motor

No.

2 14.0 38.1/42.2 40/48 50/60 21.1 24 30 16.9 20 25
2 19.6 48/53.1 48/56 60/70 26.5 28 35 21.2 24 30
2 22.4 57.2/63.3 64/64 80/80 31.6 32 40 25.3 28 35
2 22.4 57.2/63.3 64/64 80/80 31.6 32 40 25.3 28 35
3 22.4 57.2/63.3 64/64 80/80 31.6 32 40 25.3 28 35
3 25.2 57.2/63.3 64/64 80/80 31.6 32 40 25.3 28 35
3 28.0 67/74.1 72/80 90/100 37.0 40 50 29.6 32 40

Motor

Qty/HP

H 208-230/3/60 K 460/3/60 L 575/3/60

Fan

2/1

3/1

Type of

Motor

Std. Open

Drip Proof

Optional

TEFC

Std. Open

Drip Proof

Optional

TEFC

Total
F.L.A.

8.4 / 8.0 9.5 15 4.0 4.5 15 3.0 3.4 15

8.4 / 8.0 9.5 15 4.0 4.5 15 3.2 3.6 15

12.6 / 12.0

12.6 /12.0

M.C.A. M.O.P.

13.7

13.7

20
20

Total
F.L.A.

12.0

12.0

DEFROST HEATER ELECTRICAL DATA

H 208-230/3/60 K 460/3/60 L 575/3/60

F.L.A.

M.C.A. M.O.P.

Total
F.L.A.

M.C.A. M.O.P.

M.C.A. M.O.P.

13.0

13.02020

Total

F.L.A.

Total

F.L.A.

4.5

4.8

M.C.A. M.O.P.

4.9

5.2

M.C.A. M.O.P.

15
15

REFRIGERANT OPERATING CHARGE

AIR

DEFROST

MODEL NO.

085 053 059 064
100 066 072 077

115 078 085 089
125 091 097 101
140 094 103 110
160 112 120 126
180 129 138 143

Refrigerant charge with 30% full coil @ 20°F S.S.T.

HOT GAS AND ELECTRIC

DEFROST MODEL NO.

R-404A R-22 R-502

lb kg lb kg lb kg

35.2 16.0 39.1 17.8 40.4 18.3

46.1 21.0 51.4 23.4 53.0 24.1

57.2 26.0 63.7 29.0 65.6 29.8

68.2 31.0 75.9 34.5 78.2 35.6

63.7 29.0 71.0 32.3 73.2 33.3

76.9 35.0 85.6 38.9 88.3 40.1

92.4 42.0 102.8 46.7 106.0 48.2

- 3 -

AIR DEFROST WIRING DIAGRAM

MOTOR WIRING

RECEPTACLE
AND PLUG

PARALLEL CORD

M1
M2
M3

M1
M2
M3

LEGEND

FM FAN MOTOR
TBI TERMINAL BLOCK

DEVICE TERMINAL
UNMARKED
BLOCK TERMINAL
FACTORY WIRING
WIRING BY OTHERS

REFERENCE UNIT DATA
PLATE FOR ENTERING
SERVICE REQUIREMENTS

HOT GAS DEFROST WIRING DIAGRAM

PART No. 1040309-B

- 4 -

ELECTRIC DEFROST WIRING DIAGRAM

129

138

143

112

120

126

129

138

143

126

053

059

064

066

072

077

078

085

089

091

094

097

101

103

110

078

085

089

091

097

101

103

110112

120

077

053

059

064

066

072

- 5 -

HOT GAS DEFROST REFRIGERATION PIPING SCHEMATICS

REVERSE CYCLE DEFROST SYSTEM

(1) THERMAL
EXPANSION
VALVE

LIQUID REFRIGERANT
LEAVING HOT GAS

(1) SUPPLIED AND INSTALLED BY CONTRACTOR

FACTORY INSTALLED PIPING
FIELD INSTALLED PIPING

(1) THERMAL
EXPANSION
VALVE

LIQUID REFRIGERANT

SUCTION
GAS

ENTERING
HOT GAS

EVAPORATOR COIL

DRAIN PAN DEFROST LOOP

3 - PIPE DEFROST SYSTEM

EVAPORATOR COIL

DISTRIBUTOR

CHECK VALVE

ENTERING
HOT GAS

DRAIN PAN DEFROST LOOP

CHECK VALVE

SUCTION
GAS

LEAVING
HOT GAS

(1) SUPPLIED AND INSTALLED BY CONTRACTOR

FACTORY INSTALLED PIPING
FIELD INSTALLED PIPING

- 6 -

ELECTRICAL SERVICE ENTRANCE KNOCKOUTS

2 FAN MODELS 3 FAN MODELS

Motors - D

Controls - E

Heaters - F

7/8: Dia.

22mm

7/8" Dia.

22mm

1-3/32", 1-23/64"

& 1-23/32" Dia

22mm, 35mm &

44mm

7/8" & 1-3/32"Dia.

22mm & 28mm

7/8" Dia.

22mm

1-3/32", 1-23/64"

& 123/32" Dia.

22mm, 35mm &

44mm

AIR AND ELECTRIC DEFROST MODELS

MODEL

Inches mm

BC 085
BC 100
BC 115
BC 125
BC 140
BC 160

AIR DEFROST

BC 180
BC 064
BC 077
BC 089
BC 101
BC 110
BC 126
BC 143
BC 059
BC 072
BC 085
BC 097
BC 103
BC 120
BC 138
BC 053
BC 066

ELECTRIC DEFROST MODELS

BC 078
BC 091
BC 094
BC 112
BC 129

(1) O.D. in inches

DIMENSIONS AND WEIGHTS

HEIGHT HANGERS

A B C LIQUID SUCTION

Inches mm Inches mm Inches mm

38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 900 408
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1000 454
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1100 499
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1200 544
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1300 590
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1400 635
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1500 680
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1030 467
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1100 499
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1200 544
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1300 590
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1425 646
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1550 703
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1650 748
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1030 467
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1100 499
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1200 544
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1300 590
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1425 646
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1550 703
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1650 748
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1030 467
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1100 499
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1200 544
38 965 60 1/16 1526 8 1/16 205 8 3/16 208 1 3/8 2 1/8 1300 590
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1425 646
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1550 703
50 1270 40 1/16 1018 8 5/32 207 8 5/32 207 1 3/8 2 1/8 1650 748

- 7 -

REFRIGERANT

CONNECTIONS (1)

R-12, R-22,

R-12, R-22,

R-502

UNIT WEIGHT

Lb. kg

R-502

Motors A

Controls B

Electrical Service

Entrance Size

2 Fan 3 Fan

7/8" Dia.

22mm

7/8" Dia.

22mm

3 PIPE DEFROST MODEL

1-23/32" Dia.

44mm

1-23/32" Dia.

44mm

Electrical Service Entrance Knockouts

2 Fan Models 3 Fan Models

Motors - A

Controls - B

7/8"

22mm

7/8"

22mm

REVERSE CYCLE DEFROST MODEL

1-23/32"

44mm

1-23/32"

44mm

- 8 -

DIMENSIONS AND WEIGHTS

HOT GAS

DEFROST

MODEL

BC 064

BC 077

BC 089

BC 101

BC 110

BC 126

BC 143

BC 059

BC 072

BC 085

BC 097

BC 103

HEIGHT HANGERS

C LIQUID SUCTION 3-PIPE REVERSE

Inches mm

Inches mm

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1055 479
41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1125 510
41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1225 556

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1325 601
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1450 658
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1575 714
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1675 760

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1055 479

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1125 510

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1225 556

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1325 601
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1450 658

REFRIGERANT

CONNECTIONS (1)

R-22,

R-502

R-404A

R-404A

R-22,

R-502,

HOT GAS CONNECTIONS UNIT WEIGHT

Lb. kg

ENT. LVG. ENT. LVG.

BC 120

BC 138

BC 053

BC 066

BC 078

BC 091

BC 094

BC 112

BC 129

(1) O.D. in inches

53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1575 714
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1675 760

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1055 479

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1125 510

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1225 556

41 1041 60 1/16 1526 1 3/8 2 1/8 1 3/8 2 1/8 2 1/8 1 3/8 1325 601
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1450 658
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1575 714
53 1346 40 1/16 1018 1 3/8 2 1/8 1 5/8 2 5/8 2 5/8 1 5/8 1675 760

- 9 -

INSTALLATION INSTRUCTIONS

INSPECTION

Careful inspection of all parts when received for loss or

damage in transit is very important - Remember, you, the
consignee, must make any claim necessary against the
transportation company. Shipping damage or missing
parts, when discovered at the outset, will prevent later
unnecessary and costly delays.

Ensure that the electrical characteristics are as ordered.
Save all tags and instruction sheets for reference by
installer and owner.

LOCATION

The unit location in the room should be selected to ensure
uniformair distribution throughout the entire space to be
refrigerated. Make sure that the fan does not blow directly
out or pull in through an opened door and that the product
does not obstruct the free circulation of air.
When installing the unit adjacent to a wall, sufficient
clearance must be provided to allow free air movement to
the coil.
Clearance must be provided at each end of the unit to
allow access to refrigerant piping and electrical
compartment.
See dimensional drawings for clearance requirements.

INSTALLATION

Note: These units draw air through the coil and
discharge air from the fan side (see P. 4).

JBC Unit Coolers are supplied with shipping legs to allow
units to be shipped in an upright position. Units are lifted
into place with shipping skid attached to mounting legs.

Slotted hanger brackets take 1/2” (12.7mm) hanger rods.
For fast, convenient mounting, install washer and nuts on
hanger rods prior to lifting units. Rods may be lifted into
slots and are held securely in place by tangs on hangers

After unit coolers are hung in place, remove shipping legs
from units by removing the two 5/16” (8mm) bolts from
each shipping leg.
Note: Shipping legs must be removed to allow hinged
drain pan to open.

DRAIN LINE

If unit cooler is mounted flush to ceiling, the staggered
heigh hanger will provide a positive pitch for drainage of
condenser.
If units are suspended below the ceiling, the installer
should provide adequate pitch to the unit by adjusting
the location of the hanger rod nuts.

Note: Check for adequate drainage by pouring water into
the drain pan.

Insulated copper tube should be run from the drain
connection, sloping at least 4” (102mm) per foot. A trap
outside of the room will prevent warm air entering
through the tubing. Connection should be made to
proper drainage facilities that comply with local
regulations.

If room temperatures are below freezing, it is necessary
to heat the drain line to prevent condensate from
freezing in the drain line. Electric heating cable or
electric tape (by others) is used for this purpose. The
drain line heater should be connected for continuous
operation; it is also recommended that the drain line be
insulated. A heat output of 20 watts per lineal foot of 1”
(25mm) drain line in a 0°F (-18 °C) room is usually
satisfactory. 115 volt cable and tape is available from
your local refrigeration wholesaler. Two 115 volts heaters
(by others) of the same wattage may be wired for use on
230 volt system

ELECTRICAL

Wire system in accordance with governing standards
and local codes. See wiring diagrams on P. 4 for unit
cooler wiring diagram.
Page 2 shows operating current, minimum ampacity and
maximum fuse sizing for fan motors.

Note: Electrical wiring is to be sized in accordance with
minimum ampacity rating.

The defrost termination thermostats, fan delay
thermostats and defrost heater safety thermostat are
factory supplied and factory wired to a terminal block.
See figure and component identification diagram on
wiring diagram for electrical compartment arrangement.

A hinged end panel provides quick access to the
electrical compartment.

- 10 -

INSTALLATION INSTRUCTIONS

AFTER START UP

1. Check the oil level to be sure the oil charge is correct.

2. On the initial start up, the fans do not start until coil
temperature is pulled down to approximately 26 °F
(-3 °C)
Also, it is normal for the fans to cycle a few times
until the room temperature is pulled down.

Select an externally equalized expansion valve best
suited to the coil and the application on the basis of the
manufacturer’s ratings. Install the expansion valve in the
refrigeration piping compartment.

A 1/4” (6mm) O.D. equalizer line has been provided for
the externally equalized expansion valve connection.

3. After the room is pulled down make sure that the
expansion valve is properly set so that the coil frosts
evenly all the way through.

4. Heavy moisture loads are usually encountered when
starting the system for the first time. This will cause a
rapid build-up of frost on the unit cooler. During the
initial pull down, we suggest that the frost build-up be
watched and defrosted manually as required.

MAINTENANCE

1. Periodic checking and cleaning of the coil surface
when necessary should be done, using a whisk or
brush. Drain pans are hinged to provide convenient
access to the inside coil surface.

2. Motors are permanently lubricated type and require
no further lubrication.

REFRIGERATION SYSTEM

Refrigerant line sizes are important and should be the
same size as the coil connections, or larger, depending
on the length of run. Consult recommended refrigerant
line sizes charts (KeepRite Refrigeration Engineering
Manual or other recognized sources of information) when
sizing refrigerant lines.

Refrigerant piping and control systems should be
designed to prevent possible liquid slugging of the
compressors on start-up after the defrost cycle.

A Schrader valve fitting is supplied at the suction gas
header to provide convenient pressure readings.

The refrigerant distributor is sized and installed at the
factory and is supplied with a factory sized nozzle.

A hinged end panel provides quick access to the
refrigeration piping compartment.

SYSTEM CHECK

1. All wiring should be in accordance with local codes.

2. All refrigerant lines should be properly sized and
checked for any possible leaks.

3. Be sure system is charged with the proper refrigerant.

4. Make sure that the expansion valve thermal bulb is
securely strapped to the suction line.

5. The system should include a liquid line drier and
strainer.

6. The suction, discharge and receiver service valves
must be open.

7. Check that the fans turn freely and turn in clock wise
rotation.

8. Pour enough water into the drain pan to allow a good
check on drainage and seal the trap.

- 11 -

AIR DEFROST MODELS

FIGURE 2 - ELECTRICAL COMPARTMENT

ELECTRIC DEFROST MODELS

DISTRIBUTOR

SCHRADER
FITTING

EXTERNAL
EQUALIZER
LINE

FIGURE 3 - REFRIGERATION COMPARTMENT

COIL
DEFROST
HEATERS

FAN
DELAY
THERMOSTST

DEFROST
TERMINATION
THERMOSTAT

DEFROST
HEATER
SAFETY
THERMOSTAT

TB3 CONTROL CIRCUIT
TERMINAL BLOCK

TB2
DEFROST
HEATER
TERMINAL
BLOCK

TB1 FAN MOTOR
TERMINAL BLOCK

WIRING
DIAGRAM

DISTRIBUTOR

SCHRADER
FITTING

EXTERNAL
EQUALIZER
LINE

FIGURE 2 - ELECTRICAL COMPARTMENT

FIGURE 3 - REFRIGERATION COMPARTMENT

- 12 -

HOT GAS DEFROST MODELS

TB2 CONTROL CIRCUIT
TERMINAL BOX

DRAIN PAN HEADER
AND PIPING CONNECTION

TB1 FAN MOTOR
TERMINAL BLOCK

WIRING DIAGRAM

DISTRIBUTOR

EXTERNAL
EQUALIZER
LINE

SCHRADER
FITTING

DEFROST
TERMINATION
THERMOSTAT

FAN DELAY
THERMOSTAT

DRAIN PAN
HEADER

CHECK VALVE

- 13 -

SERVICE PARTS LIST

FAN MOTORS

1 HP ODP 208-230/3/60
1 HP OPD 460/3/60
1 HP ODP 575/3/60
MOTOR MOUNT

FAN BLADE 30"
FAN MOTOR TERMINAL BLOCK TB1
DEFROST CONTROL TERMINAL BLOCK TB2
DEFROST HEATER TERMINAL BLOCK TB3
FAN DELAY THERMOSTAT
DEFROST TERMINATION THERMOSTAT

PART NUMBER

1040154
1040155
1040156
1040158

1040158
1040160
1040161
1040162
1040240
1040239

COIL DEFROST HEATERS

208-230/3/60
460/3/60
575/3/60

1040167
1040166
1040165

DRAIN PAN DEFROST HEATERS

208-230/3/60
460/3/60
575/3/60

THROW BOOSTER 1040695

1040167
1040166
1040165

- 14 -

- 15 -

PROJECT INFORMATION

01/10/05

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DISTRIBUTED BY:

General Sales, PGeneral Sales, P

General Sales, P

General Sales, PGeneral Sales, P

135 Little Nine Drive, Morehead City135 Little Nine Drive, Morehead City

135 Little Nine Drive, Morehead City

135 Little Nine Drive, Morehead City135 Little Nine Drive, Morehead City
252-240-2829 • 1-800-24-BALL252-240-2829 • 1-800-24-BALL

252-240-2829 • 1-800-24-BALL

252-240-2829 • 1-800-24-BALL252-240-2829 • 1-800-24-BALL
e-mail: ballysales@ballyrefboe-mail: ballysales@ballyrefbo

e-mail: ballysales@ballyrefbo

e-mail: ballysales@ballyrefboe-mail: ballysales@ballyrefbo

Due to Manufacturer’s policy of continuous product improvement, the Manufacturer reserves the right to make changes without notice.

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ts & Serts & Ser

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vice Manufacturing & Engineeringvice Manufacturing & Engineering

vice Manufacturing & Engineering

vice Manufacturing & Engineeringvice Manufacturing & Engineering

xx

x

xx

, NC 28557, NC 28557

, NC 28557

, NC 28557, NC 28557

Y • FY • F

AX: 252-240-0384AX: 252-240-0384

Y • F

AX: 252-240-0384

Y • FY • F

AX: 252-240-0384AX: 252-240-0384

es.com • wwwes.com • www

es.com • www

es.com • wwwes.com • www

.ballyrefbo.ballyrefbo

.ballyrefbo

.ballyrefbo.ballyrefbo

xx

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.5 CP /00