Page 1
BCH Air Cooled
Condensers
PRODUCT DATA &
INSTALLATION
Bulletin B50-BCH-PDI-12
1064626
Refrigerants - R12, R22 and R502
Electrical Power: 208-230/1/60, 460/1/60
& 575/1/60
• CSA approved for outdoor and indoor
applications
• T o tally enclosed, ball bearing 1500 RPM, PSC
High Efficiency Motors.
• Coils fabricated with 3/8 O.D. copper tube
mechanically expanded to corrugated aluminum
fins.
• Rugged heavy gauge galvanized steel
construction.
NOMENCLATURE
BCH C 02 D
MODEL
BALLY CONDENSER,
HORIZONTAL AIR FLOW
SERIES OR GENERATION
C = 3RD GENERATION
NOMINAL TONS
2, 3, 5, 8 OR 10
ELECTRICAL DESIGNA TION
D = 208-230/1/60
R = 460/1/60
Q = 575/1/60
• Vinyl coated fan grille and motor mount for
improved appearance and durability .
CONTENTS PAGE
Nomenclature.........................................
Capacity Data..........................................
Electrical/Physical Data.........................
Dimensional Data...................................
Inspection...............................................
Location..................................................
Piping.......................................................
Electrical.................................................
Wiring Diagram.......................................
Maintenance...........................................
Low Ambient Operation........................
Service Parts List..................................
Cover
Back
Back
2
2
2
3
3
3
3
3
3
Page 2
SPECIFICATIONS
* CAP ACITY DA T A - (TOT AL HEA T OF REJECTION - BTUH)
LEDOMF°01 F°51F°02F°52F°03
D20CHCB
D30CHCB
D50CHCB
D80CHCB
D01CHCB
* Above capacity using R22. For R12 multiply R22 capacity by X .95. For R502 multiply R22 capacity by X .98.
ELECTRICAL / PHYSICAL DATA
005,01
767,51
336,52
004,83
338,05
057,51
056,32
054,83
006,75
052,67
000,12
335,13
762,15
008,67
766,101
052,62
714,93
380,46
000,69
380,721
)TNEIBMA-.PMET.DNOC(ECNEREFFIDERUTAREPMET-.D.T
005,13
003,74
009,67
002,511
005,251
LEDOM
D20CHCB
D30CHCB
D50CHCB
D80CHCB
D01CHCB
REWOP
06-1-032/802
06-1-032/802
06-1-032/802
06-1-032/802
06-1-032/802
** Dual element type fuse.
DIMENSIONAL DA T A
LACIRTCELE
(INCHES)
SROTOM
PH-YTQ
5/1-1
5/1-1
5/1-1
5/1-2
5/1-2
ALF
HCAE
3.2
3.2
3.2
3.2
3.2
.CRIC.NIM
YTICAPMA
9.2
9.2
9.2
2.5
2.5
**.XAM
)A(ESUF
51
51
51
51
51
SNAF
"81-1
"81-1
"81-1
"81-2
"81-2
RIA
.AID-YTQ
WOLF
MFC
0043
0833
0523
0666
0246
.GIRFER
EGRAHC
)sbl(22R
38.
19.1
43.3
52.5
47.6
TINU
)sbl(THGIEW
).XORPPA(
041
041
002
072
053
BCHC02D - BCHC05D
BCHC08D - BCHC10D
.DNOC
HTDIW
LEDOM
ABCDEF
D20CHCB 23/11442/10261/1238/78/58/3
D30CHCB 23/11442/10261/1238/78/58/5
D50CHCB 23/11442/10261/1238/78/58/5
D80CHCB 23/11562/10261/1838/78/78/7
D01CHCB 23/11562/10261/1838/78/78/7
.DNOC
HTPED
.DNOC
THGIEH
TELNI
.TCELE
)SAG(
.NNOC
NNOC
TELTUO
)DIUQIL(
.NNOC
Page 3
INSTALLATION INSTRUCTIONS
INSPECTION
Careful inspection of all parts when received for
loss or damage in transit is very important Remember, you, the consignee, must make any
claim necessary against the transportation
company. Shipping damage or missing parts, when
discovered at the outset, will prevent later
unecessary and costly delays.
Electrical characteristics should also be checked at
this time to ensure that they are as ordered.
LOCATION
BALLY BCH Air Cooled Condensers are designed
for outdoor installation. A number of factors must
be taken into consideration when selecting a location. Most important is the provision for a supply of
ambient air to the condenser, and removal of
heated air from the condenser area. Failure to do
so will result in higher condensing temperatures,
decreased performance, plus the possibility of
equipment failure.
ELECTRICAL
Wire system in accordance with governing standards
and local codes. Electrical wiring is to be sized in
accordance with minimum ampacity rating.
For ease of identifying the proper wiring terminals,
unit wiring is color coded and terminal block
connections are identified. Electrical connections are
made at an external junction box.
NOTE: FAN MOTOR 2 USED
ON MODELS BCHC08D
AND BCHC10 ONLY
Other considerations include:
1. Distance to suitable electrical supply.
2. Accessibility for maintenance.
3. Local building codes.
4. Adjacent building relative to noise levels.
5. Wishes of the purchaser.
6. Minimum of 2 ft. between units side by side and 4
ft. from wall (front & back).
REFRIGERANT PIPING
The importance of correct refrigerant pipe sizing
and layout cannot be over-emphasized. Failure to
observe proper refrigerant piping practices can
result in equipment failure which may not be
covered under warranty.
BALLY Air Cooled Condensers are supplied
complete with headers and refrigerant connections
sized for connecting to standard refrigeration
tubing.
MAINTENANCE
A semi annual inspection should be carried out by a
qualified refrigeration service mechanic. The main
power supply must be disconnected.
1. Check electrical components. Tighten any loose
connections.
2. Check tighteness of all fans and motor mounts.
Remove any deposits which could affect fan
balance.
3. Clean the condenser coil using a soft brush or by
flushing with cool water or commercially available
coil cleaners.
Page 4
LOW AMBIENT - WINTER OPERATION
US
C
11/10/06
When selecting a BALLY “BCH” AIr Cooled Condenser
that will operate during the winter, some method of
controlling the head pressure must
be considered. At temperatures lower than 50 °F the
condenser will be oversized, resulting in low head
pressure. This in turn will cause poor expansion valve
operation and unstable evaporator performance. This
may result in unsatisfactory system performance and
potential compressor failure. BALLY recommends the
“Flooded - Condenser” method of head pressure
control.
LEDOM21R22R205R
D20CHCB
D30CHCB
D50CHCB
D80CHCB
D01CHCB
6
21
9.32
5.23
3.34
* Based on temperatures (density) of refrigerant at 0 °F
T o calculate the partially flooded refrigerant charge for specific ambient temps and application
follow the recommended charging instructions supplied by the valve manufacturer.
Since additional liquid refrigerant is required, the
system must be designed to allow enough
refrigerant to fill the condenser as well as the
receiver in order to maintain a liquid seal. The
receiver must also be sized accordingly to contain
this extra refrigerant during a pump-down or when
operating at higher ambient conditions (summer).
Depending on the actual low ambient temp (0 °F
to -40 °F) and application (High, Med, Low) the
flooded condenser pressure control will flood the
condenser anywhere from 70 to 97% full of liquid.
)sbl(-*)LLUF%001(EGRAHCDIUQILLATOT
6.5
1.
11
3.22
3.03
3.04
8.5
6.11
1.32
4.13
8.14
NOITPIRCSED.ONTRAP
PH5/1V032/802-ROTOMNAF
V073-DFM5-ROTICAPAC
4-2281B-EDALBNAF
TNUOMROTOM/DRAUGNAF
IMRET
General Sales, PGeneral Sales, P
General Sales, P
General Sales, PGeneral Sales, P
135 Little Nine Drive, Morehead City135 Little Nine Drive, Morehead City
135 Little Nine Drive, Morehead City
135 Little Nine Drive, Morehead City135 Little Nine Drive, Morehead City
252-240-2829 • 1-800-24-BALL252-240-2829 • 1-800-24-BALL
252-240-2829 • 1-800-24-BALL
252-240-2829 • 1-800-24-BALL252-240-2829 • 1-800-24-BALL
e-mail: ballysales@ballyrefboe-mail: ballysales@ballyrefbo
e-mail: ballysales@ballyrefbo
e-mail: ballysales@ballyrefboe-mail: ballysales@ballyrefbo
KCOLBLAN
arar
ts & Serts & Ser
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vice Manufacturing & Engineeringvice Manufacturing & Engineering
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vice Manufacturing & Engineeringvice Manufacturing & Engineering
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SERVICE PARTS LIST
0031401
650-125171
9312401
3131401
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C
9821401
, NC 28557, NC 28557
, NC 28557
, NC 28557, NC 28557
AX: 252-240-0384AX: 252-240-0384
AX: 252-240-0384
AX: 252-240-0384AX: 252-240-0384
.ballyrefbo.ballyrefbo
.ballyrefbo
.ballyrefbo.ballyrefbo
NOITPIRCSED.ONTRAP
)20(LIOCRESNEDNOC
)30(LIOCRESNEDNOC
)50(LIOCRESNEDNOC
)80(LIOCRESNEDNOC
)01(LIOCRESNEDNO
DISTRIBUTED BY:
1442401
9122401
8412401
0222401
1222401
Due to Manufacturer’s policy of continuous product improvement, the Manufacturer reserves the right to make changes without notice.
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