Bally Refrigerated Boxes BB120P-A-S2B Installation Manual

Page 1
PRODUCT DATA & INSTALLATION
Bulletin B30-BB-PDI-13 1047753
Medium Profile BB Unit Coolers
High Temp Applications
°F Room Temp. or Higher)
(+35 Air Defrost Electrical Power: Single & Three Phase
* Heavy gauge textured aluminum cabinet construction resists scratches/corrosion and minimizes weight for shipment, installation and service.
* Attractive and durable high density polyethylene fan guards with built-in throw boosters.

NOMENCLATURE

BB 1 31 P -A- T4 B
BALLY MEDIUM PROFILE UNIT COOLER
NUMBER OF FANS MBH CAP ACITY A T
°F T .D. (60Hz)
10 SIZE 31 = 31,000 BTUH
OF COOLING OPTIONS
P = PRE ASSEMBLED REMOTE S = STANDARD UNIT
DEFROST A = AIR DEFROST
ELECTRICAL S2 = 208-230/1/60 S6 = 200-220/1/50 T3 = 208-230/3/60 T4 = 460/3/60 T5 = 575/3/60 T7 = 200-220/3/50 T8 = 380/3/60 T9 = 380-400/3/50
REVISION LEVEL
* 3/8 Tubing coil construction (reduces operating charge).
* VENTURI-FLO Distributor eliminates need for distributor nozzle selections.
* Refrigerants R12, R22, R502, R134a, R404A,
R407A, R407B, R407C, R507.
CONTENTS
Nomenclature....................................
Capacity Data.....................................
Electrical Data...................................
Wiring Diagram..................................
Dimensional Data..............................
Pictorial Views...................................
Expansion Valve Selection..............
Application.........................................
Installation.........................................
Inspection..........................................
Location.............................................
Mounting............................................
Drain Line...........................................
Wiring.................................................
System Check....................................
Maintenance.......................................
Service Parts List..............................
Project Information............................
PAGE
Cover
2
2,3
4 5 6 6 7 7 7 7 7 7 7 7
7 Back Back
Page 2
SPECIFICATIONS

CAPACITY DATA (BTUH)

High Temperature
Model BB
Capacity 1°F T.D. BTUH 2,000 2,500 3,100 3,900 4,700 5,400 6,300 7,400 8,300 9,300 Capacity 10°F T.D. BTUH 20,000 25,000 31,000 39,000 47,000 54,000 63,000 74,000 83,000 93,000 Capacity 15°F T.D. BTUH 30,000 37,500 46,500 58,500 70,500 81,000 94,500 111,000 124,500 139,500 CFM cfm 3,000 4,700 4,550 9,400 9,400 9,100 9,100 13,650 13,650 13,150 Refrigerant Charge* Lbs. 3.4 6.1 9 8.9 11.8 14.9 17.9 17.7 23 26.5 Approx. Shipping Wt Lbs. 160 190 205 350 370 380 390 540 560 580 * R22 at +20°F S.S.T. with coil 30% full
120P-A 125P-A 131P-A 239P-A 247P-A 254P-A 263P-A 374P-A 383P-A 393P-A

ELECTRICAL DATA FAN MOTORS 60HZ

208-230/1/60 208-230/3/60
MODEL
BB120P-A-S2B BB125P-A-S2B BB131P-A-S2B BB239P-A-S2B BB247P-A-S2B BB254P-A-S2B BB263P-A-S2B BB374P-A-S2B BB383P-A-S2B BB393P-A-S2B
FAN
MOTOR
QTY
1 3.3 4.13 15 1 3.3 4.13 15 1 3.3 4.13 15 2 6.6 7.43 15 2 6.6 7.43 15 2 6.6 7.43 15 2 6.6 7.43 15 3 9.9 10.73 15 3 9.9 10.73 15 3 9.9 10.73 15
FAN
FLA
TOTAL
MIN. CIRC. AMPACITY
(A)
MAX. FUSE
(AMPS)
MODEL
BB120P-A-T3B BB125P-A-T3B BB131P-A-T3B BB239P-A-T3B BB247P-A-T3B BB254P-A-T3B BB263P-A-T3B BB374P-A-T3B BB383P-A-T3B BB393P-A-T3B
FAN
MOTOR
QTY
FAN FLA
TOTAL
MIN. CIRC. AMPACITY
(A)
1 2.0 2.5 15 1 2.0 2.5 15 1 2.0 2.5 15 2 4.0 4.5 15 2 4.0 4.5 15 2 4.0 4.5 15 2 4.0 4.5 15 3 6.0 6.5 15 3 6.0 6.5 15 3 6.0 6.5 15
MAX.
FUSE
(AMPS)
460/3/60 575/3/60
FAN
MODEL
MOTOR
QTY
BB120P-A-T4B BB125P-A-T4B BB131P-A-T4B BB239P-A-T4B BB247P-A-T4B BB254P-A-T4B BB263P-A-T4B BB374P-A-T4B BB383P-A-T4B BB393P-A-T4B
1 1.0 1.25 15 1 1.0 1.25 15 1 1.0 1.25 15 2 2.0 2.25 15 2 2.0 2.25 15 2 2.0 2.25 15 2 2.0 2.25 15 3 3.0 3.25 15 3 3.0 3.25 15 3 3.0 3.25 15
All fan motors are 3/4 H.P.
FAN
FLA
TOTAL
MIN. CIRC. AMPACITY
(A)
MAX. FUSE
(AMPS)
MODEL
BB120P-A-T5B BB125P-A-T5B BB131P-A-T5B BB239P-A-T5B BB247P-A-T5B BB254P-A-T5B BB263P-A-T5B BB374P-A-T5B BB383P-A-T5B BB393P-A-T5B
- 2 -
FAN
MOTOR
QTY
FAN FLA
TOTAL
MIN. CIRC. AMPACITY
(A)
1 0.8 1 15 1 0.8 1 15 1 0.8 1 15 2 1.6 1.8 15 2 1.6 1.8 15 2 1.6 1.8 15 2 1.6 1.8 15 3 2.4 2.6 15 3 2.4 2.6 15 3 2.4 2.6 15
MAX.
FUSE
(AMPS)
Page 3

ELECTRICAL DATA FAN MOTORS 50HZ

200-220/1/50 200-220/3/50
MODEL
BB120P-A-S6B BB125P-A-S6B BB131P-A-S6B BB239P-A-S6B BB247P-A-S6B BB254P-A-S6B BB263P-A-S6B BB374P-A-S6B BB383P-A-S6B BB393P-A-S6B
380-400/3/50
MODEL
BB120P-A-T9B BB125P-A-T9B BB131P-A-T9B BB239P-A-T9B BB247P-A-T9B BB254P-A-T9B BB263P-A-T9B BB374P-A-T9B BB383P-A-T9B BB393P-A-T9B
FAN
MOTOR
QTY
1 3.1 3.88 15 1 3.1 3.88 15 1 3.1 3.88 15 2 6.2 6.98 15 2 6.2 6.98 15 2 6.2 6.98 15 2 6.2 6.98 15 3 9.3 10.08 15 3 9.3 10.08 15 3 9.3 10.08 15
FAN
MOTOR
QTY
1 0.8 1.0 15 1 0.8 1.0 15 1 0.8 1.0 15 2 1.6 1.8 15 2 1.6 1.8 15 2 1.6 1.8 15 2 1.6 1.8 15 3 2.4 2.6 15 3 2.4 2.6 15 3 2.4 2.6 15
FAN
FLA
TOTAL
FAN
FLA
TOTAL
MIN. CIRC. AMPACITY
(A)
MIN. CIRC. AMPACITY
(A)
MAX.
FUSE
(AMPS)
MAX. FUSE
(AMPS)
MODEL
BB120P-A-T7B BB125P-A-T7B BB131P-A-T7B BB239P-A-T7B BB247P-A-T7B BB254P-A-T7B BB263P-A-T7B BB374P-A-T7B BB383P-A-T7B BB393P-A-T7B
FAN
MOTOR
QTY
FAN FLA
TOTAL
MIN. CIRC. AMPACITY
(A)
1 1.7 2.13 15 1 1.7 2.13 15 1 1.7 2.13 15 2 3.4 3.83 15 2 3.4 3.83 15 2 3.4 3.83 15 2 3.4 3.83 15 3 5.1 5.53 15 3 5.1 5.53 15 3 5.1 5.53 15
MAX.
FUSE
(AMPS)
All fan motors are 3/4 H.P.
- 3 -
Page 4

WIRING DIAGRAM

- 4 -
Page 5

DIMENSIONAL DATA

DIMENSIONAL DATA
INCHES (MILLIMETRES)
High Temp Air Defrost Model: 120 125 131 239 247 254 263 374 383 393 Number of Fans 1 1 1 2 2 2 2 3 3 3 Liquid Connection (O.D. Sweat) 5/8
(16)
Suction Connection (O.D. Sweat) 7/8
(22)
5/8
(16)
1 1/8
(29)
5/8
(16)
1 1/8
(29)
- 5 -
5/8
(16)
1 3/8
(35)
7/8
(22)
1 3/8
(35)
7/8
(22)
1 5/8
(41)
7/8
(22)
1 5/8
(41)
7/8
(22)
1 5/8
(41)
7/8
(22)
1 5/8
(41)
7/8
(22)
2 1/8
(54)
Page 6
ELECTRICAL VIEW PIPING VIEW
SUCTION EXTERNAL TX VALVE
TERMINAL BLOCK CONN. EQUALIZER CONN. CONN.
THERMOSTATIC EXPANSION VALVE
SELECTION CHART FOR +35°°F ROOMS AND UP
ALCO VALVE MODEL* SPORLAN VALVE MODEL
MODEL T.D. CAPACITY
MBH
120A 10
15
125A 10
15
131A 10
15
239A 10
15
247A 10
15
254A 10
15
263A 10
15
374A 10
15
383A 10
1583124.5
393A 10
1593139.5
20 30 25
37.5 31
46.5 39
58.5 47
70.5 54 81 63
94.5 74
111
* Where available use the HFESC series valve which includes sweat fittings with a removable/cleanable inlet screen. Note: Above Selections are based on 100°F Entering Liquid Temperature. VENTURI - FLO distributor does not require the selection or use of distributor nozzles,
REFRIGERANT
R22
HFES-2-HC
HFES-2 1/2-HC
HFES-2-HC
HFES-3-HC HFES-2 1/2-HC HFES-5 1/2-HC
HFES-3-HC HFES-5 1/2-HC HFES-5 1/2-HC HFES-5 1/2-HC HFES-5 1/2-HC
HFES-8-HC HFES-5 1/2-HC
HFES-8-HC HFES-5 1/2-HC
HFES-10-HC
HFES-8-HC
HFES-10-HC
HFES-8-HC
HFES-10-HC
REFRIGERANT
R502/404A/507
HFES-1 1/2-RC
HFES-2-RC
HFES-2-RC HFES-3 1/2-RC HFES-3 1/2-RC HFES-3 1/2-RC HFES-3 1/2-RC
HFES-5-RC HFES-3 1/2-RC
HFES-5-RC
HFES-5-RC
HFES-7-RC
HFES-5-RC
HFES-10-RC
HFES-7-RC
HFES-10-RC
HFES-7-RC
HFES-10-RC HFES-10-RC TRAE-12-RC
REFRIGERANT
R134a
HFES-1 1/2-MC HFES-2 1/2-MC HFES-1 3/4-MC
HFES-4-MC
HFES-2 1/2-MC
HFES-4-MC HFES-4-MC HFES-4-MC HFES-4-MC HFES-6-MC HFES-4-MC HFES-6-MC HFES-4-MC
HFES-7 1/2-MC
HFES-6-MC
HFES-7 1/2-MC
HFES-6-MC
HFES-11-MC
HFES-7 1/2-MC
HFES-11-MC
REFRIGERANT
R22
EGVE-1 1/2-C
EGVE-3-C EGVE-2-C EGVE-3-C EGVE-3-C EGVE-3-C EGVE-3-C
SVE-4-C
EGVE-3-C
SVE-5-C SVE-4-C SVE-8-C SVE-4-C SVE-8-C SVE-5-C SVE-8-C SVE-8-C
SVE-10-C
SVE-8-C
SVE-10-C
REFRIGERANT
R502/404A/507
EGSE-1 1/2-C
EGSE-2-C EGSE-2-C
SSE-3-C
EGSE-2-C
SSE-4-C SSE-3-C SSE-4-C SSE-4-C SSE-6-C SSE-4-C SSE-7-C SSE-4-C SSE-7-C SSE-6-C OSE-9-C SSE-7-C OSE-9-C OSE-7-C
OSE-12-C
REFRIGERANT
R12/R134a
EGJE-1 1/2-C
EGJE-2-C
EGJE-1 1/2-C
SJE-2 1/2-C
EGJE-2-C
SJE-3-C
SJE-2 1/2-C
SJE-5-C SJE-3-C SJE-6-C SJE-5-C SJE-6-C
SJE-5-C OJE-6-C OJE-9-C
OJE-12-C
SJE-6-C OJE-9-C OJE-6-C OJE-9-C
- 6 -
Page 7

APPLICATION

High Temp Unit Coolers are designed for use with R12, R22, R134a, R404A, R407A/B/C, R507 or R502 refrigerants. At room temperatures above 34°F and evaporating temps no lower than 27°F the air flowing through the coil will accomplish the defrost. Temperatures of 34°F and below (to -40°F) require positive defrosting. (either Electric or Hot Gas). The coil must not be exposed to any abnormal atmospheric or acidic environments. This may result in corrosion to the cabinet and possible coil failure (leaks). (Consult manufacturer for optional baked on phenolic protective coatings).

INSTALLATION

The installation and start-up of Unit Coolers should only be performed by qualified refrigeration mechanics. This equipment should be installed in accordance with all applicable codes, ordinances and local by-laws.

MOUNTING

Mounting brackets with 7/16” dia holes are provided for flush mounting to the ceiling. For details refer to dimensional data on page 5. Ensure adequate clearance (at least 24”) is provided behind the coil as well as each side (to enable access to the electrical and refrig. compartments).
Ensure that the ceiling is level since the drain pan has been sloped for drainage during the defrost cycle.

DRAIN LINE

The drain line should be run from the drain connection, sloping at least 4” per foot. A trap outside the room will prevent warm air from entering through the tubing. Connection should be made to proper drainage facilities that comply with local regulations.
Ensure that the drain pan has sufficient slope for proper drainage (prevention of ice build up/blockage in pan).

INSPECTION

Inspect all equipment before unpacking for visible signs of damage or loss. Check shipping list against material received to ensure shipment is complete.
IMPORTANT: Remember, you, the consignee, must make any claim necessary against the transportation company. Shipping damage or missing parts, when discovered at the outset, will prevent later unnecessary and costly delays.
If damage or loss during transport is evident, make claim to carrier, as this will be their responsibility, not the manufacturer’s.
Should carton be damaged, but damage to equipment is not obvious, a claim should be filed for “concealed damage” with the carrier.
IMPORTANT: The electrical characteristics of the unit should be checked at this time to make sure they correspond to those ordered and to electrical power available at the job site. Save all shipping papers, tags and instruction sheets for reference by installer and owner.

LOCATION

The unit location in the room should be selected to ensure uniform air distribution throughout the entire space to be refrigerated. Be sure that the unit does not draw air in, or blow directly out, through an opened door and that the product does not obstruct the free circulation of air. Allow a minimum of 24” clearance at each end and behind the unit.
The Unit Coolers draw air through the coil and discharge air from the fan side.

PIPING

Refrigerant line sizes are important and may not be the same size as the coil connections. (depends on the length of run) If in doubt, consult “Recommended refrigerant line sizes” charts. (Engineering Manuals or other recognized sources of information).

WIRING

Wire system in accordance with governing standards and local codes. See data and wiring diagrams on pages 2 and 3 for wiring arrangement. Electrical wiring is to be sized in accordance with minimum ampacity rating.

SYSTEM CHECK

Before Start-Up:
1. All wiring should be in accordance with local codes.
2. Refrigerant lines should be properly sized.
3. Off-cycle defrost systems should include a liquid line solenoid valve.
4. Thorough evacuation and, dehydration has been performed.
5. The suction, discharge, and receiver service valves must be open.
6. The system should include a liquid line drier moisture indicator and suction filter.
7. Pour enough water into the drain pan to allow a good check on drainage and seal the trap.
After Start-Up:
1. Check the compressor oil level to ensure the correct oil charge.
2. Be sure that the expansion valve is properly set to provide the correct amount of superheat.
3. Heavy moisture loads are usually encountered when starting the system for the first time.
4. Check for proper evaporator fan blade rotation.
Consideration should be given to the coil location in order to minimize the piping run length to the condensing unit and floor drain.

MAINTENANCE

The unit should be periodically inspected for any dirt or build-up on the fin surface and cleaned if necessary with a soft whisk or brush.
- 7 -
Page 8

SERVICE PARTS LIST

01/10/05
06/1/032-802
06/3/032-802 06/3/064 06/3/575
05/1/022-002
05/3/022-002
05/3/004-083
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SERVICE LOG

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PROJECT INFORMATION

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DISTRIBUTED BY:
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135 Little Nine Drive, Morehead City135 Little Nine Drive, Morehead City
135 Little Nine Drive, Morehead City
135 Little Nine Drive, Morehead City135 Little Nine Drive, Morehead City 252-240-2829 • 1-800-24-BALL252-240-2829 • 1-800-24-BALL
252-240-2829 • 1-800-24-BALL
252-240-2829 • 1-800-24-BALL252-240-2829 • 1-800-24-BALL e-mail: ballysales@ballyrefboe-mail: ballysales@ballyrefbo
e-mail: ballysales@ballyrefbo
e-mail: ballysales@ballyrefboe-mail: ballysales@ballyrefbo
Due to Manufacturer’s policy of continuous product improvement, the Manufacturer reserves the right to make changes without notice.
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