Bakers Pride BCO-E1 Service Manual
OPERATION MANUAL
CYCLONE SERIES FULL-SIZE ELECTRIC CONVECTION OVENS
SERIES: BCO-E & GDCO-E
BUILT BY CRAFTSMEN. TESTED BY TIME®.
ELECTRIC CONVECTION OVEN OPERATION MANUAL
ELECTRIC CONVECTION OVENS
Models:
BCO-E and GDCO-E
Bakers Pride Oven Company, LLC is a wholly owned
subsidiary of Standex International Corporation.
WARNING
FOR YOUR SAFETY: Do not store or use gasoline
or other flammable vapors or liquids in the vicinity
of this or any other appliance.
WARNING
California Residents Only
WARNING: This product can expose you to
chemicals including chromium which is known to
the State of California to cause cancer and birth
defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
CAUTION
Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death. Read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
WARNING
Initial heating of oven may generate smoke or
fumes and must be done in a well-ventilated
area. Overexposure to smoke or fumes may cause
nausea or dizziness.
Please retain this manual for future references.
This equipment is design engineered for commercial
use only.
BAKERS PRIDE OVEN COMPANY, LLC.
1307 N. Watters Rd., Suite 180
Allen, TX 75013
(972) 908-6148 Phone | (914) 576-0605 Fax | www.bakerspride.com
P/N 8898400 9/18
TABLE OF CONTENTS
ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS 1
RECEIVING 1
SET-UP/MOUNTING 1
INSTALLATION WITH CASTERS 2
LOCATION & MINIMUM CLEARANCES 2
ELECTRICAL CONNECTIONS 3
FLUE CONNECTION VENTILATION 3
INITIAL CLEANING 4
SYSTEM CHECK – ROTARY CONTROLS 4
OPERATING INSTRUCTIONS 4
GENERAL INSTRUCTIONS 4
OPERATION SEQUENCE FOR ROTARY CONTROLS 4
COOK ONLY 4
TIMED COOKING 5
COOK & HOLD 5
STEAM INJECTION (OPTIONAL) 5
OVEN COOL DOWN 5
C&H-3 PUSH BUTTON CONTROL 6
OPERATING 8
OPTIONAL STEAM INJECTION 8
OVEN COOL DOWN 8
OPERATING NOTES 8
STARTING A COOK CYCLE 8
HOLDING TIMERS 8
DISPLAY DISCRIPTIONS 8
CONTROLLER FEATURES 9
FAHRENHEIT OR CELCIUS TEMPREATURE DISPLAY 9
PROGRAMMABLE TIMES 9
PROGRAMMABLE TEMPERATURES 9
PROGRAMMABLE HOLD19
PROGRAMMABLE FAN 9
FLASHING DISPLAY 9
PROGRAMMING THE OVEN CONTROLLER 10
CLEANING 11
SERVICING 12
OPEN RACK ASS’Y INSTRUCTIONS 13
STACKING INSTRUCTIONS 14
LEG ASSEMBLY INSTRUCTIONS 14
HELPFUL HINTS 15
TROUBLESHOOTING CHART 15
WIRING DIAGRAMS
SINGLE PHASE 208V/240V WIRING DIAGRAM
(DIAL CONTROL) 16
THREE PHASE 208V/240V WIRING DIAGRAM
(DIAL CONTROL) 16
SINGLE PHASE 208V/240V WIRING DIAGRAM
(PUSH-BUTTON CONTROL) 17
THREE PHASE 208V/240V WIRING DIAGRAM
(PUSH-BUTTON CONTROL) 17
THREE PHASE 230V/400V
(EXPORT ONLY) WIRING DIAGRAM (DIAL CONTROL) 18
WARRANTY 19
INSTALLATION INSTRUCTIONS
Receiving
Read the notice on the outside carton regarding damage
in transit. Damage discovered after opening the carton
is “CONCEALED DAMAGE.” Carrier must be notified
immediately to send an inspector and to furnish forms
for claims against the carrier.
When the oven arrives, it should consist of:
• A crate or carton containing your new oven (two for a
stacked unit).
• A carton containing four 31” legs with mounting
hardware (set of four 6” legs is supplied for stacked
installations).
• A carton containing a Flue Adapter and a Draft
Hood. Optional: for Direct Venting (Not available for
European Community Countries).
Set Up / Mounting
NOTICE
This appliance must be installed by competent
personnel in accordance with the rules in force.
Your oven will be packed sitting on its bottom. The skid
may be left under the oven for convenience in further
handling. Unpack carefully, avoiding damage to the
Stainless Steel front and/or trim. If concealed damage
is found, follow the instructions detailed in Section A
(Receiving). Keep the area around the ovens free and
clear of combustible materials. Do not store any materials
on top of or under any oven. The provision of adequate
air supply to your oven for ventilation is essential. As a
minimum, observe the clearances detailed in Location
Section. Provide adequate ventilation and make up air in
accordance with local codes.
1
ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
Servicing your oven is done through the front control
panel and right side access cover. Ensure that these
areas are kept unobstructed for easy access.
For a single unit: Refer to Figure 4
(1) Tilt oven over to left-hand side and attach two 31”
legs on the right-hand side with four 3/8-16 bolts
and washers. Tighten firmly.
(2) Using proper lifting equipment, lift up the left-hand
side and attach two 31” legs on the left-hand side
the same way.
For a stack of two ovens: Refer to Figure 3
(1) Remove flue from top oven and replace with flue-
adaptor supplied in the stacking kit.
(2) Tilt lower unit over to the left side and position two
6” legs on the right side (one for front and one for
back), secure in place by using 4 bolts (3/8-16) per
leg. Tighten firmly.
(3) Using proper lifting equipment, lift up the left side of
the unit and attach the other two legs in the same way.
(4) Using the lifting equipment, raise the top oven to
proper height and slide onto top of the bottom oven.
Line up sides and front and fasten to each other at
the rear of the units by using a mounting bracket
supplied in the stacking kit.
To assemble an open rack stand: Refer to Figure 2.
(1) Loosen 12 bolts (attaching 31” legs) slightly.
(2) Remove 4 inner bolts, 1 from each of the 4 legs,
place top right angle and top left angle underneath
and tighten these 4 bolts.
(3) Insert “Open Rack Shelf” and tighten into place
with eight 3/8-16 screws, washers and nuts.
(4) Position “Rack Supports” and tighten in place using
4 each of flat washers and 5/16-18 hex nuts.
Installation With Casters (Optional):
Four casters (two with wheel brakes) and the mounting
hardware are packed and included in the shipment
if ordered. Install casters with wheel brakes on the
front of the unit. Installation must conform to UL 197:
Electrical Supply Connections for Permanently Connected
Appliances. It requires that permanently connected
appliances with casters be provided with a means for
securing the appliance to the building structure to limit
the movement of the appliance.
Oven Restraint: When casters are installed on either a
single or double unit, a fixed restraint must be used to
limit the movement of the appliance without depending
on or transmitting stress to the electrical conduit. The
restraint (a heavy-gauge cable) should be attached to
the rear legs of the oven on which casters are mounted.
If disconnection of the restraint is necessary, the
restraint must be reconnected after the oven has been
repositioned in its permanent location. The appliance
shall be installed using flexible conduit.
Location And Minimum Clearances:
Move the oven to its final location keeping the minimum
clearance from the back of the oven to the wall. This
clearance is necessary for safe operation and to provide
proper air flow.
Minimum Clearances from Combustible and
Non-combustible Construction
Under Ventilation Hood
RIGHT WALL 1”
LEFT WALL 1”
REAR WALL 3”
CAUTION
Suitable for installation on combustible floor when
installed with legs or casters provided.
CAUTION
Do not set the oven with its back flat against the
wall. It will not operate properly unless there is at
least three inches breathing space behind the oven.
NOTICE
Local codes regarding installation vary greatly from
one area to another. The National Fire Protection
Association, Inc., states in its NFPA 96 latest
edition that local codes are “authority having
jurisdiction” when it comes to requirements for
installation of equipment. Therefore, installations
should comply with all local codes.
2
ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
Electrical Connection:
Install according to the spacing requirements listed in the
installation section of this manual. We strongly recommend
having a competent professional install this equipment. A
licensed electrician should make the electrical connections
and connect power to the unit. Local codes should always
be used when connecting these units to electrical power.
In the absence of local codes, use the latest version of the
National Electrical Code.
NOTICE
Note: For supply connections use No. 6 AWG wires
suitable for at least 90°C.
The oven, when installed, must be electrically grounded
in accordance with local codes and/or the latest edition
of the National Electrical Code ANSI/NFPA No. 70 in the
USA (Canadian Electrical Code CSA Standard C22.1,
Part 1 in Canada).
BCO-E, GDCO-E
Model KW Voltage Phase Amps Motor-50hz Motor-60hz
Line 1 Line 2 Line 3 N RPM (Low) RPM
BCO-E,
GDCO-E
10.5 208 1 48 48 - - 725 1425 850 1725
10.5 208 3 30 30 28 - 725 1425 850 1725
10.5 220-240 1 44 44 - - 725 1425 850 1725
10.5 220-240 3 26 26 24 - 725 1425 850 1725
Each oven requires separate electrical connections
In Europe, the appliance must be connected by
an earthen cable to all other units in the complete
installation and, thence, to an independent earth
connection in compliance with EN 60335-1 and/or local
codes.
Electrical power is to be supplied to the oven(s) by
means of hard wiring, which is to be performed by a
qualified licensed electrician.
a) Adequate means must be provided to limit the
movement of the appliance without depending on or
transmitting stress to the electrical conduit.
b) The location(s) where restraining means are to be
attached to the appliance shall be specified.
c) The appliance shall be installed using flexible
conduit.
RPM (Low) RPM
(High)
(High)
Normal factory connections are made for 208 V.A.C. or 208/240 V.A.C., 60 Hz.
This unit is provided with a permanently lubricated electric motor. A wiring diagram may be found on the back of the
service panel on the right-hand side and also in this manual.
Flue Connection Ventilation:
Installation under ventilation hood (standard):
Local inspectors and ventilation specialists should be
consulted so that the design and the installation of the
hood conform to local/municipal codes. In the U.K.,
follow ventilation requirements as detailed in B.S. 5440.
If the flue runs directly to the free air outside the
building, use a wind deflector or a UL listed vent cap at
the end of the pipe. Termination of the vent must be at
least two feet above the highest part of the roof within
ten feet. REF: AGACATALOG NO. Xh0474.
NOTICE
Do not put a damper in the flue and do not connect
a blower directly TO THE FLUE.
3
ELECTRIC CONVECTION OVEN OPERATION MANUAL
INSTALLATION INSTRUCTIONS
Initial Cleaning:
Always clean equipment thoroughly before first use.
Clean the protective oil from the metal parts and interior
of baking chamber with a solution of washing soda or
the other grease dissolving material.
System Check- Rotary Control (Standard):
(1) Open the oven door.
(2) Turn Selector Switch to “HI.” The green indicator
light near Selector Switch and oven light will
illuminate.
(3) Close the door. Oven lights will go off and fan will
run. Make sure fan is rotating clockwise looking
from front.
(4) Press Oven Light switch. Oven light will go on and
will go off as switch is released.
(5) Turn the thermostat knob. The amber indicator light
near the thermostat will illuminate and the heating
elements will come on.
(6) Turn the timer knob past 10 minutes and back to
2 minutes. At the end of 2 minutes the buzzer will
sound. Reset by turning to “0.” All settings below
10 minutes require turning past 10 minutes and
then back to the time required.
NOTICE
With the doors closed, the power switch “on” and
the selector switch is in any position other than
“0”, the oven will start heating as soon as the set
temperature is higher than the oven temperature.
Thermostat indicator light goes out when oven
reaches set temperature and comes on when oven
is heating up.
In the event of power failure, the oven will not
operate.
(7) Open the oven doors. Oven lights will go on and
elements and fan will go off.
(8) Turn Selector Switch to “Cool Down” position. The
fan will run to cool down the oven.
(9) Turn Selector Switch to “0” position.
(10) Close the oven doors.
Programming Menus: See Operating/Programming
Instruction Booklet for Programmable Oven Control with
Bakers Pride Software for Cyclone Series Convection
Ovens supplied with this option.
OPERATING INSTRUCTIONS
General Instructions:
(1) This equipment has an Electronic Temperature
Control.
(2) Due to increased efficiency of this oven, the
temperature of standard recipes may be reduced
50°F (30°C).
(3) Always load each shelf evenly. Space pans away
from each other and from sides and back of oven to
allow maximum air flow between them.
(4) Large tempered glass windows and interior lights
allow a close check on the product making it
unnecessary to frequently open the doors. Products
cook faster in a convection oven as compared to a
conventional oven. Depending on the product and
the type of pans used, time saving may run from 20
percent to as high as 50 percent.
Operation Sequence Rotary Control:
Cook only rotary control:
(1) Close the oven doors.
(2) Turn Selector Switch to “HI” or “LO” position. The
indicator light near the Selector Switch will be
illuminated.
(3) Turn the thermostat knob to the desired cooking
temperature.
(4) Upon reaching the set temperature, the indicator
light near the thermostat will go out.
(5) Load the oven with product to be cooked.
(6) Remove the product from the oven when done.
4
ELECTRIC CONVECTION OVEN OPERATION MANUAL
OPERATING INSTRUCTIONS
Timed cooking rotary control:
(1) Close the oven doors.
(2) Turn Selector Switch to “HI” or “LO” position. The
indicator light near the Selector Switch will be
illuminated.
(3) Turn the thermostat knob to the desired cooking
temperature.
(4) Upon reaching the set temperature, the indicator
light near the thermostat will go out.
(5) Load the oven with product to be cooked.
(6) Turn the timer knob to the desired bake time and
timer will start counting down.
(7) When timer reaches zero, a buzzer will sound.
(8) Turn the timer knob to “O” position.
(9) Remove the product from the oven.
NOTICE
Timer does not control the oven.
Cook and Hold Rotary Control:
(1) Close the oven doors.
(2) Turn Selector Switch to “HI” or “LO” position. The
indicator light near the Selector Switch will be
illuminated.
(3) Turn the thermostat knob to the desired cooking
temperature.
(4) Upon reaching the set temperature, the indicator
light near the thermostat will go out.
(5) Load the oven with product to be cooked.
(6) Turn the timer knob to the desired bake time and
timer will start counting down.
(7) When timer reaches zero, a buzzer will sound.
(8) Turn the Timer knob to “O” position.
(9) Turn the thermostat knob to the desired hold
temperature.
(10) Remove the product from the oven when done.
Optional steam injection Rotary control:
The solenoid valve for steam injection is mounted
behind the service panel on the right-hand side of the
unit. The electronic timer is preset at the factory. A 1/4”
copper tubing is provided on the Solenoid Valve for
water hookup with a compression fitting. After the water
hookup is made, make sure that there are no leaks. For
steam injection, press the Steam switch momentarily.
NOTICE
Do not use steam injection at temperatures below
275°F (135°C).
Oven cool down Rotary control:
To cool down the oven to a lower desired temperature,
follow the steps detailed below.
(1) Open the oven doors.
(2) Turn Selector Switch to “oven cool down” position.
Fan will now operate and cool down the oven.
(3) When the oven has cooled down to the desired
temperature, turn the Selector Switch to “O”
position. Close oven doors.
5
Loading...