Badger Meter MDS 2000 Installation And Software Manual
®
Badger Meter Europa GmbH
MDS2000
Oil management system
INSTALLATION AND
SOFTWARE MANUAL
October 2008
LMS_MDS2000_BA_02_0810
Content Page
1. Installation manual ............................................................................................................ 1
1.1 Safety features
1.2. Schemas
1.2.1 Cable requirements ........................................................................................ 2
1.2.2 Oil installation ................................................................................................. 3
1.2.3 Connections for the junction box .................................................................... 4
1.2.4 Connections for the printer, the network & the internal PC card ..................... 5
1.2.5 Connections for the external PC card ............................................................. 6
1.2.6 Connections for the keypad ............................................................................ 7
1.2.7 Change of the address of the display ............................................................. 8
1.2.8 Connections for the solenoids ........................................................................ 9
1.2.9 Connections for the power and single pulse transmitters ............................. 10
1.2.10 Connections for the power and dual channel pulse transmitters .................. 11
1.2.11 I/O card connectors ...................................................................................... 12
1.3. Cabling
1.3.1 The network .................................................................................................. 13
1.3.2 The power ..................................................................................................... 14
1.3.3 The terminal links .......................................................................................... 16
1.3.4 The solenoid valves ...................................................................................... 16
1.3.5 The pulse transmitters .................................................................................. 17
1.3.6 The printer cable ........................................................................................... 18
1.4. Network
1.4.1 Installation procedure ................................................................................... 18
1.4.2 Logic structure of the MDS network .............................................................. 19
1.4.3 How does the network work? ........................................................................ 19
1.4.4 Level 1 .......................................................................................................... 20
1.4.5 Level 2 .......................................................................................................... 21
1.4.6 Level 3 .......................................................................................................... 22
1.5. Troubleshooting guide
1.5.1 Communication problems ............................................................................. 23
1.5.2 Problems with the display ............................................................................. 24
1.5.3 Problems with the solenoid valves ................................................................ 24
1.5.4 Problems with the pulse transmitters ............................................................ 24
1.5.5 Problems with the printers ............................................................................ 25
1.5.6 Problems with the PC software / interface .................................................... 25
1.5.7 Explanations for the transaction end codes .................................................. 25
1.5.8 Procedure to change the battery .................................................................. 26
..................................................................................................................... 13
.................................................................................................................... 18
........................................................................................................... 1
.................................................................................................................... 2
.............................................................................................. 22
Content Page
2. Software manual .............................................................................................................. 26
2.1 Program license agreement
2.2. PC card upgrade
2.2.1 Introduction ................................................................................................... 27
2.2.2 About the PC interface card .......................................................................... 27
2.2.3 PC card installation ....................................................................................... 27
2.2.4 PC minimum requirements ........................................................................... 28
2.2.5 MDS 2000 requirements ............................................................................... 28
2.2.6 PC card hardware installation ....................................................................... 28
2.2.7 PC card software installation ........................................................................ 29
2.2.8 Running the software .................................................................................... 30
2.3. Using the software
2.3.1 Configuration button ..................................................................................... 31
2.3.2 Display button ............................................................................................... 35
2.3.3 Report button ................................................................................................ 36
2.3.4 Dispense button ............................................................................................ 37
2.3.5 Exit button ..................................................................................................... 37
2.4. Export file possibilities
2.4.1 Two possibilities are available ...................................................................... 38
2.4.2 Transaction to disk option ............................................................................. 38
2.4.2.1 How is it working? ......................................................................... 38
2.4.2.2 General description ...................................................................... 39
2.4.2.3 Transactions ................................................................................. 39
2.4.2.4 Responsibility ............................................................................... 40
2.4.2.5 Security ......................................................................................... 40
2.5. Backup - restore or Archive Database
3. Manufacturer´s declaration ............................................................................................. 43
4. Warranty ........................................................................................................................... 44
5. DIN ISO certificate ........................................................................................................... 44
...................................................................................................... 27
.................................................................................................... 31
..................................................................................... 26
.............................................................................................. 38
..................................................................... 41
Safety features Page 1/44
1. Installation manual
1.1. Safety features
1. Before installing or using this product, please read the instruction manual
thoroughly.
2. Unpacking: Please check that the product is complete and free from any
damage (check with the further packing list).
3. Only qualified individual should install and/or repair this product.
4. Unplug the MDS 2000 from the electrical outlet before you clean it. Use a clamp
cloth for cleaning and do not use liquid or aerosol cleaners.
5. Do not place the MDS 2000 on an unstable surface that may allow the unit to
fall.
6. Never place the MDS 2000 near or over a radiator or heat register.
7. Use the type of power source indicated on the label (AC power). If you are not
sure of the type of power available, consult your supplier or local electric
company.
8. The MDS 2000 must be equipped with a plug having a third (grounding) pin,
which fits only into a grounding-type outlet. This is a safety feature. The MDS
2000 should not be used without a properly grounded outlet. Failure to properly
ground the MDS 2000 may cause damage to the unit or the data stored.
9. Do not put the MDS 2000 where the cord will be walked on.
An extension cord is not recommended for use with the MDS 2000. If you use
an extension cord, make sure that the total of the ampere ratings on the
products plugged into the extension cord does not exceed the extension cord's
ampere rating. Also, make sure that the total of all products plugged into the
wall outlet does not exceed 15 amperes.
11. Unplug the MDS 2000 from the wall outlet and have it repaired by a qualified
service person under the following conditions:
a) When the power cord or plug is damaged or frayed.
b) If liquid has been spilled into it.
c) If it has been exposed to rain or water.
d) If it does not operate normally when the operating instructions are followed.
Adjust only those controls that are covered by the operating instructions
since improper adjustment of other controls may result in damage and loss
of data.
e) If it has been dropped or damaged.
f) If it exhibits a distinct change in performance, indicating a need for service.
Warning
Failure to adhere to these safety instructions may result in serious bodily injury.
LMS_MDS2000_BA_02_0810
Schemas Page 2/44
1.2. Schemas
1.2.1 Cable requirements
18 Volts DC power cable 2 Core + earth 0.75 mm²
Network cable Type 1 twisted pair screened
Apple Talk 9999 Belden or Belden
8451, or Alpha 24561 or
equivalent
Terminal cable Type 2 twisted pair screened by
pair, Belden 9723 or equivalent
Pulse transmitter cable Type 1 twisted pair screened
Solenoid cable 2 core + earth 0.75 mm²
Printer cable Type 3 core screened (or higher)
Suggestion:
For small and medium installations, we suggest to use the same cable for:
- 24 VDC + network
- Terminal cable
- Pulse transmitter (18690) + solenoid
type 2 twisted pair 0.75mm² min. shielded by pair (capacitance ≤ 65 pF/m),
Belden 1474 or equivalent.
LM_MDS2000_BA_02_0810
Schemas Page 3/44
1.2.2 Oil installation
LM_MDS2000_BA_02_0810
Schemas Page 4/44
1.2.3 Connections for the junction box
2 core 0,75mm power cable + earth
POWER
NETWORK
1 twisted pair
screened
type Alpha 2461
Belden 8451
0V
18V
Can L
TERMINAL
2 twisted pair
shielded by pair (belden 9723)
Schield
Can H
CABLE
LM_MDS2000_BA_02_0810
Schemas Page 5/44
1.2.4 Connections for the printer, the network & the internal PC card
Pin 3 - TXD
Pin 7 - GND
Pin 20 - RXDO/CTSO
I/O
TXDO
GND
9DB - to PC
Terminal cable
RXDO / CTSO
CAN H
Shield
CAN L
Key
J 5
LEN
0V
18V
LM_MDS2000_BA_02_0810
Schemas Page 6/44
1.2.5 Connections for the external PC card
PC : 9DB
9DB
9DB
I/O
TXDO
GND
RXDO / CTSO
CAN H
Shield
CAN L
Terminal cable
Key
J 5
LEN
LM_MDS2000_BA_02_0810
Schemas Page 7/44
1.2.6 Connections for the keypad
PIN 2 - RXD
PIN 7 - GND
PIN 9 - WAND POWER
18V NEUT
18V LIVE
WAND POWER
CTS
RXD
GND
TXD
CAN L
SHIELD
CAN H
0V
24V
Terminal cable
Junction Box
PIN 3 - TXD
PIN 7 - GND
PIN 20 - CTS
Pen
Optical
LM_MDS2000_BA_02_0810
Schemas Page 8/44
1.2.7 Change of the address of the display
Display
CAN L
SHIELD
CAN H
18V
0V
Addr. SW1 SW2 SW3 SW4
0 ONONONON
Terminal cable
Junction Box
1 OFF ON ON ON
2 ON OFF ON ON
3OFF OFFONON
4 ONONOFFON
5 OFF ON OFF ON
6ONOFFOFFON
7 OFF OFF OFF ON
8 ONONONOFF
9 OFF ON ON OFF
10 ON OFF ON OFF
11 OFF OFF ON OFF
12 ON ON OFF OFF
13 OFF ON OFF OFF
14 ON OFF OFF OFF
15 OFF OFF OFF OFF
LM_MDS2000_BA_02_0810
Schemas Page 9/44
1.2.8 Connections for the solenoids
OP8
+V
OP7
+V
OP6
+V
OP5
+V
OP4
+V
OP3
+V
OP2
+V
OP1
+V
OP0
+V
MAIN AIR
SOLENOID
SOLENOID 8
HOSE 8
SOLENOID 7
HOSE 7
SOLENOID 6
HOSE 6
SOLENOID 5
HOSE 5
SOLENOID 4
HOSE 4
SOLENOID 3
HOSE 3
SOLENOID 2
HOSE 2
FRAME NUT
SOLENOID 1
HOSE 1
KEY SWITCH
key
O
LM_MDS2000_BA_02_0810
Schemas Page 10/44
1.2.9 Connections for the power and single pulse transmitters
SPARE
GND
IN8
+V
GND
IN7
IN6
+V
GND
IN5
IN4
+V
GND
IN3
IN2
+V
GND
IN1
IN0
+V
18690
18690
18690
18690
Waste Oil
Level Detector
18690
18690
Hose # 6
Hose # 5
18690
Hose # 2
Hose # 1
18690
Hose # 8
Hose # 7
Hose # 4
Hose # 3
0V
Power
18V
I/O
LM_MDS2000_BA_02_0810
Schemas Page 11/44
1.2.10 Connections for the power and dual channel pulse transmitters
S P A R E
G N D
I N 8
+ V
G N D
I N 7
I N 6
+ V
G N D
I N 5
I N 4
+ V
G N D
I N 3
I N 2
+ V
G N D
I N 1
I N 0
+ V
18692
18692
18692
18692
W aste
Level De t e c t o r
Hos e # 4
Hos e # 3
Hos e # 2
Hose # 1
O i l
0 V
w e
P o
r
1 8 V
I / O
LM_MDS2000_BA_02_0810
Schemas Page 12/44
1.2.11 I/O card connectors
SPARE
GND
IN8
+V
GND
IN7
IN6
+V
GND
IN5
IN4
+V
GND
IN3
IN2
+V
GND
IN1
IN0
+ V
I/O
OP8
UNIT
Printer
+V
OP7
+V
OP6
+V
OP5
+V
OP4
+V
OP3
+V
OP2
+V
OP1
+V
OP0
+V
Network
LM_MDS2000_BA_02_0810
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