Bacharach H-10PM Owner's Manual

H-10PM
Congratulations! You have just purchased the most versatile, high performance service leak detector available in the industry today. It will detect refrigerants with a sen­sitivity to effectively pinpoint both small and large leaks quickly and efficiently. We encourage your review of this manual to assure satisfac­tory performance and a long service life.
Refrigerant Leak Detector
WARNING: This deviceis not to be used in any application that is beyond its intended purpose or beyond the scope of its specifications. For details on appropriate use, refer to the rest of this manual. Before risking equipment damage or personal injury, contact Bacharach if you are unsure of the validity of a particular combustion analyzer application.
How the H-10PM Works
The sensor in the H-10PM uses positive ion emission technology, commonly known as a heated diode. It is very sensitive to only halon substances (refrigerants) making this product highly resistive to false alarming, while retaining superior sensitivity for pin­pointing the most difficult to find refriger­ant leaks. A pump inside the unit draws air through the sensor. Any presence of halogen gases (such as refrigerants) causes an ionized current to flow that sounds a speaker and illuminates a neon light in the probe. Sensitivity to pinpoint both large and small leaks can be controlled by setting the three position Leak Size switch.
Battery Charge
Light
Calibration
Reference
Bottle
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Charger
Plug
Power
Switch
Low Battery
Indicator
Leak Size
Switch
Adjustment (turn
to increase heat)
Manual Balance
Panel Operating Controls
Heater
clockwise
Mode Switch
MANUAL /
AUTO
Sensor
Heater Adjust
LEDs
Control
Before you use the unit the first time . . .
1. Remove the sticky-label disc from the cap of the Calibration Reference Bottle. This disc can be reused to help seal the vial when the leak detector is not in use, or it can be discarded. DO NOT attempt to unscrew the cap, you may damage the bottle! It is filled with enough refrigerant to last approximately six months.
2. With the Power switch in the OFF posi­tion, charge the internal battery using the furnished wall adapter. Charge time is 8–10 hours or, until the red Full Charge LED turns green.
Adjusting the Sensitivity
Set the Leak Size switch as follows: SMALL switch position is the highest sen­sitivity. The unit will indicate 0.1 ounce or greater leak rates and is used for fluorine based gases like R134a and SF6. This posi­tion also assures highest repeatability for locating 0.5 ounce or greater R134a leaks (per SAE Std. J1627 moving probe test con­ditions). It must always be used to verify performance and calibration when using the Calibration Reference Bottle. MEDIUM switch position is used for chlorine and chlorine based gases like R12, R22, R123, etc. and will indicate a 0.1 ounce per year or greater leak rate. This position supports finding a 0.5 ounce or greater leak during the moving probe test as defined in SAE J1627. It is also useful for locating larger R134a leaks of one ounce or greater. LARGE switch position is used to zero in on large leaks of any refrigerant. If a large leak is suspected, switch unit to its Manual mode. Adjust the Manual Balance control for 2-3 ticks per second and slowly
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approach the test equipment/area. Adjust the Manual Balance control counterclock­wise as necessary to maintain 2-3 ticks per second. As you approach the vehicle or equipment, the gas concentration will increase, causing an alarm condition. Each time an alarm occurs, readjust the Manual Balance control. Continue this process until the leak is located. Blowing out the test site with shop air may enable you to locate the leak more quickly.
NOTE: After the large leak is located and repaired, blow out the area again with shop air, set the unit on the small leak sensitivity and double check equipment for small leaks.
Operating Instructions
1. Slide mode switch to AUTO position.
2. Slide power switch to ON position and sensitivity switch to SMALL position.
3. Check Low Battery LED. If it glows red, the battery needs charging, or you may operate the unit from a 12VDC source, or with optional AC Adapter of the correct voltage and current.
4. Check for sufficient airflow by pointing the probe tip toward the floor, covering it with your finger, then releasing your finger. If proper flow exists, the red ball should noticeably rise up into the probe when you uncover the probe tip. Note that the actual height and final resting position of the red ball are not important.
If the airflow ball does not rise:
- Tap the probe lightly to ensure the
ball is not sticking.
- Check the filter in the probe tip, as
described in the Maintenance section. If the flow is still insufficient, then the
unit should be forwarded for repair to the nearest Authorized Service Center.
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5. Allow two minutes for the sensor to warm up, after which the flashing probe light and sound indicator will idle at 2-3 clicks per second.
6. Test operation by quickly touching the top of the calibration reference bottle (make sure sticky label is removed). The unit should respond with a rapid flash rate and sound verifying correct opera­tion and optimum sensitivity for detecting all refrigerant leaks. During product life, if unit does not respond correctly, see “Heater Adjustment” section.
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WARNING: Personal Injury Hazard Do not use the H-10PM in an explosive or com­bustible atmosphere. The ambient atmosphere is drawn through the probe and through the sensor, which operates at approximately 1472°F (800°C). The resulting hot mixture of air and combustible gas could explode.
YOU’RE READY TO FIND THE LEAK !
(You have a choice of two modes)
Auto Mode
This mode is preferred because the unit effectively auto zeros to block out back­ground levels of refrigerants and changes in background contamination. This greatly reduces and/or eliminates false alarms while retaining sensitivity to quickly locate small or medium size leaks. Pinpointing leaks in this mode requires continuous probe movement. (We recommend 2 inches per second as specified in SAE J1627 and J1628). If the probe is held station­ary over the leak the unit will zero out the leak, going into the idle 2-3 ticks/second condition. Briefly moving the probe away from the leak, for 1-2 seconds, permits the unit to re-establish sensitivity. Returning to the leak site, the unit will alarm again. Continuing this procedure will reliably and repeatedly pinpoint the leak with each pass over the leak site. If a large leak is present, the auto zero cir­cuit may reduce sensitivity to an unaccept­able level to find small and medium sized leaks. If this condition exists, the manual mode will enable you to pinpoint the large leak. The manual mode is also an effec­tive means to determine if a large leak of any refrigerant exists prior to searching for leaks (see “Adjusting the Sensitivity”).
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