Axis 4BAPA, 4BA, 4BAN, 4BANAN, 4BAFN User Manual

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USER MANUAL
BD2P balance
File: 2016-04-19 BD_P bW109 GB
AXIS, 80-125 Gdańsk, ul.Kartuska 375B, POLAND www.axis.pl
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Table of contents:
1. General description .................................................................................................................................................................................... 3
2. Set .............................................................................................................................................................................................................. 3
3. Technical data............................................................................................................................................................................................ 4
4. Keys and indicators ................................................................................................................................................................................... 5
5. Security rules ............................................................................................................................................................................................. 6
6. Environment protection .............................................................................................................................................................................. 6
7. Preparing working environment ................................................................................................................................................................. 7
8. Preparing scale to work ............................................................................................................................................................................. 7
9. General operation principles ...................................................................................................................................................................... 8
10. Operation rules during work with accumulators (batteries) ....................................................................................................................... 9
11. Scale checking ........................................................................................................................................................................................... 9
12. Scale calibration (CAL) ............................................................................................................................................................................ 10
13. Connecting a computer, printer or label printer ....................................................................................................................................... 11
13.1 Detailed LonG protocol description ..................................................................................................................................................... 12
13.2 Detailed EPL protocol description ....................................................................................................................................................... 14
14. Start-up .................................................................................................................................................................................................... 15
15. Weighing with tare ................................................................................................................................................................................... 16
16. Scale menu .............................................................................................................................................................................................. 17
17. Menu navigation rules .............................................................................................................................................................................. 18
18. Scale setup (SEtUP) ................................................................................................................................................................................ 23
18.1 Scale calibration (CALIb) .................................................................................................................................................................... 25
18.2 Autozeroing function (AutoZEr) ......................................................................................................................................................... 26
18.3 Weight unit selection (UnIt) ................................................................................................................................................................. 27
18.4 Serial port parameters setting (SErIAL) ............................................................................................................................................. 28
18.5 Printout configuration (PrInt) ............................................................................................................................................................. 29
18.6 Setting backlight function (b_LIGHt) ................................................................................................................................................... 31
18.7 Analog out configuration (AnALoG) .................................................................................................................................................... 32
18.8 Entering reference zero value (ZErO) ................................................................................................................................................. 33
19. Special functions description .............................................................................................................................................................. 34
19.1 Products and users database (Prod i USEr) ....................................................................................................................................... 35
19.2 Pieces counting function (PCS) ......................................................................................................................................................... 39
19.3 Percentage weighing function (PErC) ................................................................................................................................................ 40
19.4 Label choosing function (LAbEL) ........................................................................................................................................................ 41
19.5 Weighing animals function (LOC) ....................................................................................................................................................... 42
19.6 Maximum value indication function (UP) ............................................................................................................................................ 43
19.7 Force measuring function (nEWton) .................................................................................................................................................. 44
19.8 Total weight function (totAL) ............................................................................................................................................................... 45
19.9 Checkweighing function (thr) .............................................................................................................................................................. 47
19.10 Setting date and time function (dAtE) ............................................................................................................................................ 50
19.11 Radio communication channel choice function (rF CHn)............................................................................................................... 51
19.12 Charging accumulators function (bAttErY)- option ........................................................................................................................ 52
19.13 Automatic switching off the scale function (AutoOFF) ................................................................................................................... 53
19.14 Statistical calculations function (StAt) ............................................................................................................................................ 54
19.15 Paperweight calculation (PAP) ...................................................................................................................................................... 57
Maintenance and repairs of small defects .............................................................................................................................................................. 58
Declaration of Conformity ....................................................................................................................................................................................... 59
USER MANUAL 3
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1. General description
BD2P type scales are equipped with additional display for customer and are designed to weight parcels.
All scales are metrological tested - calibration or legal verification on demand.
Scales have following verification features:
a seal protecting scale casing against opening,
- notified body stamps and green metrological marking placed on the balance name plate.
Renewing of scale legal verification is required when protective seal is violated or after period of 3 years starting from 1st December of year when first legal verification was performed.
In order to renew legal verification please contact authorized service of AXIS.
NACE classification: : 29.24.23.
Certificates:
EC Type
Approval Certificate
No. PL 13 001
AXIS management
system certificate
DIN EN ISO 9001:2009
No. 90927/C/2
2. Set
Standard set consists of:
1. Scale
2. Feeder
3. User manual (CD)
4. Guarantee
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3. Technical data
Scale type
BD2P
Max load
2kg
Min. load
5g
Readout (d)
1g
Verification plot(e)
1g
Accuracy class
III
Working temperature
-10÷40°C
Tare range
-2kg
Weighing time
<3s
Pan size
225x165mm
Scale size
235x250x65mm
Supply
~230V 50Hz 6VA / =12V 0,16A
Scale weight
3,5kg
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4. Keys and indicators
key
I/
- switch-on / switch-off (standby),
key
T
- tare (subtract package weight from weighed mass)
key
- special function/weighing switch, scrolling menu
key
0
- zero, scrolling menu
key
MENU
- special functions menu,
key
- print-out,
key
HR
- increased indication resolution,
indicator
0
- zero indicator
indicator
- result stabilisation indicator
indicator
NET
- net weight indicator (indication with subtracted tare)
indicator
MODE
- special function setting,
bar indicator
- total load indicator (graduated 0-100%)
indicator
OFF
- standby,
indicator
B/G
- gross mass (key B/G),
indicator indicator
Pcs
, lb, t,
oz, kg
- pieces counting
- weight unit
indicator
%
- % masy odniesienia
Max, Min, d, e, III
- metrological parameters and accuracy class.
OFF AUTMODE
0
50
100
SUM
Max Min e d
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5. Security rules
To avoid electrical shock or damage of the scale or
connected peripheral devices, it is necessary to follow the
security rules below.
All repairs and necessary regulations can be made by authorised personnel only. To avoid fire risk use a feeder of an appropriate type (supplied with the scale).
Pay attention that supply voltage is compatible with specified technical data.
Do not use the scale when its cover is opened. Do not use the scale in explosive conditions. Do not use the scale in high humidity. If the scale seems not to operate properly, unplug it from the mains and do not
use until checked by authorised service.
6. Environment protection
According to legal regulations it if forbidden to dispose
wasted electronic equipment in waste containers.
Please return wasted scale to the point of purchase or other company specialised
in recycling of wasted electronic components.
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7. Preparing working environment
Location for the scale should be chosen with care in order to limit influence of the factors that can interrupt working scale. This location has to maintain proper temperature for working scale and necessary space for its operating. The scale should stay on stable table made of material that does not influence magnetically on the scale. Rapid air blows, vibrations, dust, rapid temperature changes or air humidity over 90% are not allowed in scale surrounding. The scale should be far from heat sources and devices emitting strong electromagnetic or magnetic fields.
8. Preparing scale to work
1. Take the scale out of the package removing protective
foils. It is recommended to keep the original package in order to transport the balance safely in future.
2. Take a pan off and remove protective elements from
below the pan.
3. Place the scale on a stable ground not affected by
mechanical vibrations and airflows.
4. Level the scale with the rotating rear legs so that the
air bubble in the water-level at the back of the scale is in the middle.
Correct Wrong
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9. General operation principles
1. In order to confirm correctness of the scale during its operation, before starting and after finishing every valid measurement series it is recommended to check weighing accuracy putting calibration weight or other object of exactly known mass on the scale. In the case when allowable measurement error of the scale is exceeded, it is recommended to perform calibration with external weight or contact authorised service centre.
2. Weighed mass should be placed in the middle of the pan.
3. The scale allows taring in the whole measuring range. To tare the scale press key. Taring does not extend measuring range, but only subtracts tare value from mass value of a sample placed on the pan. To make the control of a load on the pan easier and to avoid exceeding measurement range, the scales have load indicator calibrated 0÷100%.
4. Weighing result should be read when the indicator lights, which signalises result stabilisation.
5. When the scale is not used but it is necessary for it to be ready to work, it can be switched off by pressing I/ key. The scale reading system is then switched off and scale goes to standby mode signalled with OFF indicator. Switching the scale on is preformed by pressing I/ key.
6. In sales having key (zeroing) active it should be checked if zero indicator is displayed before sample is placed on the pan. If not, press key and wait until the scale is zeroed and zero indicator appears. After that load can be placed on scale pan.
7. Scale mechanism is a precise device sensitive to overweight, mechanical shocks and strokes.
Do not overload the scale more than 20% of maximum capacity. Do not press the pan with a hand.
For transportation pan, pan support and pan ring should be packed separately.
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10. Operation rules during work with accumulators (batteries)
1. Scale can be powered from ~230V supply through feeder attached with scale. Moreover accumulators,
which are placed in container inside the scale, can be used for powering. Ordinary batteries can be used as well.
2. In order to make accumulators (batteries) discharging time longer, automatic switching off display
backlight and next the whole scale is possible during breaks in weighing. Configuration of these mechanisms is done using b_LIGHT and Auto OFF functions.
3. Charging accumulators is performed automatically after connecting feeder to the scale, also during
weighing. Accumulator power level can be read using bAttErY function (bat VoL option).
11. Scale checking
It is advised to check scale indication accuracy before and after series of measurement using any load with known weight. To check the scale with legal verification use a calibration weight with valid calibration certificate. In case permissible error is exceeded it is advised to contact the nearest service to calibrate the scale.
When using batteries in place of accumulators, charging during work with feeder have to be switched off. bAttErY function is used for this purpose (bAt OFF option), which is described in further part of manual. Charging batteries can cause their breaking and serious damage of the scale.
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12. Scale calibration (CAL)
If scale indications exceed permissible error it is necessary to adjust a balance. To calibrate a balance use Max mass calibration weight (see Max value in Technical Data table).
To adjust a scale it is necessary to break protective marks – please contact the nearest service for legal verification in a place of installation or the nearest Measurements Office.
Performing calibration requires changing adjustment switch position, which is placed behind protecting mark (sticker) of a notified body. An access to the switch is possible only after removing the mark. Therefore, scale calibration causes lost of legal verification and, in consequence, the necessity of renew legal verification in the nearest notified body or in place where the balance is used. Before proceeding with calibration, adjustment switch should be set to ON position using thin screwdriver. When calibration process, described on next page, is finished, adjustment switch should be set to OFF position using thin screwdriver (the balance will move to weighing).
ON
OFF
Adjustment switch
Mark
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13. Connecting a computer, printer or label printer
The scale is equipped with RS232C, which can be used to connect external devices such as computer or a printer.
When cooperating with computer, the scale sends weighing result after initialize signal from computer or after pressing key on the scale.
When cooperating with a printer data is send automatically after result stabilisation, but next transmission is possible after removing previously weighted sample.
When cooperating with label printer after pressing key, the scale sends instructions set for the label printer. Label number 0001, hour, data (if the clock is installed and on) and nett weight. During transmission LabEL communicate is displayed. The way of sending data and transmission parameters is set using SErIAL special function.
Set of send data is set using special function PrInt.
The following data can be send:
- Header (scale type, Max, d, e, serial number),
- Operator identification number,
- Successive printout number (measurement),
- Identification number or product bar code,
- Number of pcs (PCS function only),
- Single detail mass (PCS function only),
- Nett weight,
- Tare (package mass),
- Gross weight,
- Total mass (Total function only).
If the scale is equipped with two serial joints Print function is set independently for both interfaces.
Computer must have a special program for cooperation with data from a scale. Dedicated programs are also offered by AXIS.
Except RS232C joint, the scale can be equipped with USB or Wi-Fi interface. Needed controllers and instruction can be found on a CD supplied with Axis scales.
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13.1 Detailed LonG protocol description
Communication parameters: 8 bits, 1 stop bit, no parity, baud rate 9600bps,
Readout of scale indication
ComputerScale: SI CR LF (53h 49h 0Dh 0Ah), ScaleComputer: scale response according to description below (16 bytes):
Byte
1 - sign „-” or space
Byte
2 - space
Byte
34
-
digit or space
Byte
5÷9 - digit, decimal point or space
Byte
10 - digit
Byte
11 - space
Byte
12 - k, l, c, p or space
Byte
13 - g, b, t, c or %
Byte
14 - space
Byte
15 - CR
Byte
16 - LF
Readout of actual indication
ComputerScale: Sx1 CR LF – initiaton signal ScaleComputer: scale sends 16 bytes (the same as SI commad)
Readout of stabilization indicator and actual indication
ComputerScale: Sx3 CR LF – initiaton signal ScaleComputer: scale send indicator S (stable) or U (unstable) + 16 bytes (the same as SI command).
Attention: Network number different than zero (SErIAL / nr function) changes scale working mode: communication with a computer is possible after logging the scale in with 02h scale number command. To log the scale out use 03h command. For example: Using a program to test RS232 interface ( program is available in www.axis.pl / programy
komputerowe ) for scale number 1 please write: $0201 to log in, then SI, and write: $03 to close
communication.
Asking about scale presence in system (testing scale connection with computer):
ComputerScale: SJ CR LF (53h 4Ah 0Dh 0Ah), ScaleComputer: MJ CR LF (4Dh 4Ah 0Dh 0Ah),
Displaying a inscription on scale’s display (text communicate from computer):
ComputerScale: SN n n X X X X X X CR LF, nn-displaying time in seconds; XXXXXX-6 signs to display
ScaleComputer: MN CR LF (4Dh 4Eh 0Dh 0Ah),
Scale tarring (calling
T
key press) :
ComputerScale: ST CR LF (53h 54h 0Dh 0Ah), ScaleComputer: without response,
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Scale zeroing (calling
0
key press):
Computer Scale: SZ CR LF (53h 5Ah 0Dh 0Ah), Scale Computer: without response,
Scale turning on / off (calling I/ key press):
Computer Scale: SS CR LF (53h 53h 0Dh 0Ah), Scale Computer: without response,
Entering to special function menu (calling MENU key press):
Computer Scale: SF CR LF (53h 46h 0Dh 0Ah), Scale Computer: without response,
Setting threshold 1 value (option):
Computer Scale: SL D1...DN CR LF (53h 4Ch D1...DN 0Dh 0Ah) D1...DN – threshold value, maximum 8 characters („-” – negative value, digits, dot – decimal separator), number of digits after dot should be the same as on scale display,
Scale Computer: without response, Example:
in order to set low threshold 1000g in scale B1.5 (d=0.5g) the following order should be sent: S L 1 0 0 0 . 0 CR LF (53h 4Ch 31h 30h 30h 30h 2Eh 30h 0Dh 0Ah),
in order to set low threshold 100kg in scale B150 (d=50g) the following order should be sent: S L 1 0 0 . 0 0 CR LF (53h 4Ch 31h 30h 30h 2Eh 30h 30h 0Dh 0Ah),),
Setting threshold 2 value (option):
Computer Scale: SH D1...DN CR LF (53h 48h D1...DN 0Dh 0Ah), D1...DN threshold value, maximum 8 characters Scale Computer: without response.
Setting threshold 3 value (option):
KomputerWaga: SM D1...DN CR LF (53h 4Dh D1...DN 0Dh 0Ah), gdzie: D1...DN – threshold value, maximum 8 characters WagaKomputer: without response.
Connecting cable WK-1 (scale – computer / 9-pin interface):
Connection cable WD-1 (connects scale with AXIS printer):
SCALE
KAFKA PRINTER
SCALE
COMPUTER
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Setting of internal switches of AXIS printer:
SW-1
SW-2
SW-3
SW-4
SW-5
SW-6
SW-7
SW-8
on
off
on
off
off
on
off
off
13.2 Detailed EPL protocol description
Transmission parameters: 8 bits, 1 stop bit, no parity, baud rate 9600bps,
After using key in scale: ScaleLabel printer : set of instruction in EPL-2 language that initialize label printing:
US -
Steering instruction
FR"0001"
- Label number define instruction
? -
Instruction that starts list of variable signs
mm:gg
- 5 signs: minutes:hour
rrrr.mm.dd
- 10 signs: year.month.day
masa
- 10 signs: scale indication+ mass unit
P1 -
Steering instruction
Attention:
1. Except variable signs constant signs can also be inscribed e.g. factory name, product name and so on.
2. In standard only one label pattern is possible to printout (number 0001). Using bigger amount of
patterns (other label numbers) is possible thanks to LAbEL special function.
3. To achieve label printout, label printer must have inscribed label pattern (label pattern is created on
computer and using computer it is saved to label printer memory). Label pattern is designed by ZEBRA
DESIGNER program which is supplied together with label printer.
4. Scales parameters and transmission protocol must corespond to label printer type.
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14. Start-up
Leave the pan empty, plug the scale to the mains with a ground contact.
The scale proceeds with following start-up actions::
Display test.
Meter type displaying
Program version
The scale is ready to work.
Attention: UnLOAd communicate means that the scale is loaded or transportation security elements situated under the pan has not been removed.
0
0
kg
kg
Zasilacz
~230V
12V
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15. Weighing with tare
If the scale is not loaded and 0 indicator doesn’t indicate, press 0 key.
Zero indication and 0 indicator mean that the scale is ready to work.
After putting container (package) tare the scale using T key. NET indicator will show up.
Put on weighted object and readout net weight (NET indicator shows that scale indicates net weight).
In order to readout gross weight press key (B/G indicator shows that scale indicates gross weight). Press again key in order to come back to net indications.
00
kg
kg
kg
kg
kgkgkg
USER MANUAL 17
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16. Scale menu
All scales except for basic metrological functions: weighing and taring, have many special functions and configuration options.
In order to ease using functions user can create his own (personalized) menu.
Creating personalized menu:
In „out of the box” scale after pressing MENU
key only SEtuP option (it contains all configuration options) is available.
One of the configuration options is Menu that is used to create personalized menu.
To add a function to personalized menu press
T
key when the function is indicating.
Chosen function is indicated with „o” sign on the
left side of display.
After adding all necessary functions press out in order to come back to weighing mode. User now after pressing MEnu key has access to selected earlier functions and to SEtuP option. dEFAULt option is used to set factory settings.
0
kg
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17. Menu navigation rules
Choosing menu options:
First position of scale menu shows up after pressing Menu key. The position is displayed for about 7 seconds and then the scale sequentially displays next menu positions.
Choosing menu position (option) is done by pressing T key when it is displayed on the screen.
After choosing position (option) usually several options show up:
on – turning on selected option,
OFF - turning off,
out – out to menu.
Accelerated working with menu:
Menu first position is displayed for about 7s. During this time user can view next positions by using  key (or 0 ).
Immediate out to previous menu level is done by using Menu key.
0
kg
0
kg
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