Avtec Tray-Trac, TTB2 INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS/ OPERATORS MANUAL
This manual provides Installation & Operating instructions for
TRAY-TRAC SYSTEM
NOTIFY CARRIER OF DAMAGE AT ONCE.
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. Avtec suggests that if you are suspicious of damage to make a notation on the delivery re­ceipt. It will be the responsibility of the consignee to
le a claim with the carrier. We recommend that you
do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PP MNL0803
current
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
TABLE OF CONTENTS
INSTALLATION INSTRUCTIONS
I. SERVICE CONNECTIONS . . 1
A. Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Mobile Tray-Trac [Casters] 1
2. Stationary Tray-Trac [Legs] 1
B. Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Mobile Tray-Trac [Casters] 1
2. Stationary Tray-Trac [Legs] 1
C. Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Hot Food Well Drain . . 1
2. Refrigeration Drain . . 1
OPERATING INSTRUCTIONS
I. STANDARD CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
A. Modular Distribution Systems .......................................................................................
B. Start/Stop Stat ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
C. Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
III. ACCESSORIES AND CONTROLS 2
A. Momentary Foot Stop Switch 2
B. Fluorescent Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
C. Hot Food Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
D. Cold Tops and Cold Pans E. Checker Audio Call System 3
F. Timer Programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
..
2
3
USER-MAINTENANCE INSTRUCTIONS
IV. PERIODIC CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
A. All Work Surfaces 4
B. Tray Carriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. Hot Food We ls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
D. Cold Tops and Cold Pans
V. PERIODIC MAINTENANCE 4
A. Gear Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
B. Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. Tray Carrier Drive Chain
D. Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E. Torque Limiter Sprocket 4
F. Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Grounding Instructions for Permanently Connected Appliances . . . . . . . . . . . . . . . . . . . . . 6
VI. EMERGENCY PARTS LIST . . 7
Randell Manufactured Drop in Units Parts List ............................................................................... . 7
Mechanical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hot Food Drop Ins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HOT Food Well Pa Fluorescent Light Fixture Parts . 9
Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Component Identification Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
rts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . 4
4
VII. SPECIFIC TECHNICAL DATA AND DIAGRAMS
A. Electrical Schematics
1. Carousel Motor Controls . . 12
VIII. ADDITIONAL INFORMATION
A. Warranty
13
INSTALLATION INSTRUCTIONS
I. SERVICE CONNECTIONS
A. Electrical
1.Mobile Tray-Trac [Casters] a.Power from above
A male connection is provided at the top of the service pylon. This is the power inlet to the Tray-Trac System. A drop cord with matching connector body is supplied for connecting to the ceiling. To complete the connection, turn main breakers in each electrical distribution system OFF, insert connector body into male receptacle fully and lock into position with locking collar. Turn breakers ON to energize Tray-Trac.
b.Power from below
A power supply cord is provided from the back of the Service Terminal Box to a matching receptacle in the floor box. To complete the connection, turn main breakers in each electrical distribution system OFF, insert plug fully into receptacle and lock into position with locking collar. Turn breakers ON to energize Tray-Trac.
2. Stationionary Tray-Trac [Legs]
a.Power from above
Turn main service breakers in power supply panel box to OFF while making connection. The electrical contractor is to bring rigid or flexible conduit down from the ceiling into the top of the service enclosure. provided within the service enclosure to which the connects.
b.Power from below
Turn main service breakers in power supply panel box to OFF while making connection. Electrical contractor is to bring rigid or flexible conduit into back or bottom of Service Terminal Box. A terminal is provided within the Service Terminal Box to which the electrical contractor connects.
B. Water
1.Mobile Tray-Trac [Casters]
The plumbing connection[s] is usually made
with a flexible hose and quick-disconnect assembly. To connect quick-disconnect, slide locking collar on female connector back and insert male connector. The
A terminal is
electrical contractor
locking collar will snap forward when male connector is fully inserted. Both halves of the quick-disconnect are equipped with self-contained shut-off valves stop the flow of water as soon as it is uncoupled. However, we recommend installing a manual shut-off valve immediately before the quick-disconnect/hose assembly.
a.Service from above
Install the union end of the water connector [hose] assembly to the supply piping in the ceiling. disconnect male coupling into female on Tray-Trac unit as described previously.
b.Service from below
A water connector supplied on the Tray-Trac. If an AVTEC floor box is supplied, connect the supply piping to mounted in AVTEC floor box, then insert male quick-disconnect as described above. If an AVTEC floor box is not supplied, connect female quick-disconnect to supply piping shut-off valve.
2.Stationary Tray-Trac [Legs] The plumbing connection[s] is usually terminated with a 1/4 turn shut-off valve, which may be located in the base of the unit [connection from below] or in the service pylon plumbing contractor then connects directly to this valve with rigid pipe.
C. Drains
1.Hot Food Well Drain a.Direct service connection
Drain normally connected with hard piping to open floor drain or other waste line.
b.Hose Connection [Optional]
Attach rubber or plastic hose [supplied by owner] to hose adapter [AVTEC optional feature] and route to open floor drain.
2.Refrigeration Drain
The drain may be connected if desired, in the same manner as the hot food well drain or a bucket may be used in lieu of a drain connection. The bucket should be placed under the drain shut-off valve, located behind the end doors.
[connection from above].
[hose] assembly is
female quick-disconnect
Insert quick-
The
1
1
OPERATING INSTRUCTIONS
II. STANDARD CONTROLS
A.Modular Electrical Distribution System The Tray-Trac has an electrical service terminal box which is connected to the main incoming electrical service. From this point, power supply is provided to each Modular Electrical Distribution System [MR0E] running the length of each side of the Tray-Trac. Each MR0E unit is a linear panel board, with a main service disconnect breaker, main system cable bus and link plates containing a point-of­use circuit breaker and either receptacle, switch or internal connection. These link plates can be moved to any location on the system, or new plates can be added, as long as the total kilowatt capacity [ampacity] of each MR0E unit is not exceeded.
B.Start/Stop Station The unit is equipped with one or more pairs of push buttons which are used to start and stop the carousel motor. Depressing any of the STOP buttons will stop the carousel motor. These switches are intended to start and stop the carousel at the beginning and end of the serving period or whenever the tray carriers will not be in use for an extended period of time.
C.Speed Control
The unit is supplied with a variable speed control unit located on the unload end [inside STOP/START Station, accessible through the base cabinet door or access panel. Trays must be timed manually and adjustment made on the speed control dial. See separate instructions for more detailed information. Max speed of minute.
III.ACCESSORIES AND CONTROLS
The following optional features may or may not be supplied. Check drawing and specifications to determine which features are included in your systems.
A.Momentary Foot Stop Switch
The Tray-Trac is equipped with a two position terminal within the Modular Distribution
the Tray-Trac] behind the
10 trays per
2
System at tray unload end. The optional
foot-operated momentary stop switch can be mounted at this location. Depressing the foot switch will cause the carousel motor to stop and it will remain stopped as long as the switch is depressed. When the operator’s foot is removed, the carousel will begin rotating again.
B.Fluorescent Work Lights
Fluorescent work lights may be supplied beneath the carousel and/or under the overshelf. The overshelf lights incorporate a diffuser panel that is integral to the fixture to reduce glare, protect the bulb an equalize light distribution. The carousel work lights use a separate prismatic clear plastic sheet to protect the bulb and aid in light diffusion. To replace the carousel bulb, slide the diffuser panel upward in its slot, and allow the back edge to drop down and out. The work lights are operated by a switch that is usually located alongside the carousel start/stop switch. Power for the work lights is drawn from one of the Modular Electrical Distribution Systems. Three foot fixtures require #F30-T8 Slimline Lamps, 18” fixtures require #F15-T8 Slimline Lamps.
C.Hot Food Wells
Heavy-duty rectangular food wells can be provided with or without drains. Wells are able to accommodate a standard 12” x 20” #200 pan up to six inches deep and are suitable for either wet or dry operation. The warming element is controlled by an infinite switch control with a positive-OFF position. Each food warmer has a separate control A red signal light indicates a power-ON condition. Add water to warmer BEFORE preheating.
DRY, PRE-HEATED WARMER MAY DAMAGE THE UNIT.
preheating, add hot water, place empty pan in well, then cover well. Preheating varies from 15-30 minutes.
NOTE: Hot food wells are warranted directly by the manufacturer; refer to separate warranty and owner’s information.
Some hot food wells may be supplied with a strainer and drain manifold. This manifold is
POURING WATER INTO A
For most efficient
equipped with a ¼ turn ball valve for flushing and threaded caps at each end for easy periodic rodding. At least 1” of water should be in all wells prior to each meal assembly.
The most common method for putting water into the hot food wells is to back feed through the drain manifold. By closing the drain manifold shut-off valve [located in the base near the end doors] and filling one hot food well, the water will back up into the other hot food wells. Hot food wells without drains must be filled individually and drained with a cup and sponge.
D.Cold Tops and Cold Pans
Cold Tops [raised cooling surfaces] and Cold Pans available for full and half base Tray-Tracs. The circuits for these items are protected by breakers in the Modular Distribution Systems.
THESE BREAKERS SHOULD NOT BE USED TO TURN THE UNITS ON AND OFF.
Switches have been provided beside each breaker for turning these items on and off. Units should be turned on approximately thirty minutes prior to use and left on until the end of the day.
NOTE: Cold tops and cold pans may or may not frost, depending on humidity and ambient atmospheric conditions.
The refrigerated surfaces are supplied with a removable strainer and drain, which is routed to one end of the Tray-Trac. This piping is equipped with a 1/4-turn shut off valve for flushing and threaded caps for periodic rodding. To prevent back-up into drain gutter, the drain should be flushed daily into
[recessed cooling surfaces] are
the open floor drain or bucket, and rodded periodically.
E.Checker Audio Call System
To aid in communications between the personnel, a Checker Audio Call Station can be supplied. Power is supplied from a circuit breaker connection plate in the Modular Distribution Panel along the side of the unit. To turn the system on, make sure that the circuit breaker is on. Depress the ON/OFF switch and the Power Indicator LED will illuminate. If only one microphone is used, adjust volume by turning the know labeled “INPUT 1” until the desired level is obtained. If two microphones are used, adjust the volume of one microphone using the “INPUT 1” knob and adjust the volume of the second microphone using the “INPUT 2” knob. The “PROGRAM” knob is not used in Tray-Trac applications. When the Checker Audio Call Station will not be in use for an extended period of time, turn the unit OFF using power on/off switch.
After adjusting the amplifier, you are ready to use the Checker Audio Call Station. To use the system, hold the button on the side of the microphone IN while speaking. microphone is ON only while the button is held IN. microphone is mounted on an 18” long adjustable, flexible gooseneck. adjustments, consult the amplifier and microphone operations manual.]
F.Timer Programmer [Seven Day, 24-Hour]
The timer programmer is used to automatically control the ON/OFF of integral and ancilliary equipment connected to the Tray-Trac unit, especially heated bases. Each Modular Electrical Distribution System [MR0E] is connected separately thru a
bypass switch to the timer/programmer.
Either MR0E unit may be ON or OFF the program. The timer/programmer and bypass switches are located as shown on the drawing. Refer to separate instructions for
programming.
For your convenience, the
[For further
The
3
USER-MAINTENANCE INSTRUCTIONS
IV.PERIODIC CLEANING
A.All Work Surfaces
Entire unit should be wiped down after every meal and cleaned thoroughly daily with mild soap and water. *Do not use plain steel wool, plastic or scouring pads. Use sponge or towel, if necessary.
*NOTE: Use of these pads will affect the grain and finish of the metal.
B.Tray Carriers
Tray carriers can be hinged up for daily cleaning and removed for weekly cleaning. This also allows the trac to be more thoroughly cleaned. Do not put tray carriers in dish machine, as menu holders can be damaged.
C.Hot Food Wells
Hot food wells should be drained and cleaned daily. 1/4 turn drain shut off valves are located near end doors.
D.Cold Tops and Cold Pans
Units should be drained and flushed daily to prevent clogging and back-up into cold top gutters or cold pan; 1/4 turn shut-off valve are located near end doors. All surfaces should be cleaned at the end of the day.
V.PERIODIC MAINTENANCE
A.Gear Reducer
Change oil after the first month of operation. Thereafter, change oil after one [1] year of operation. Recommended lubricants: Gulf Transgear #EP680 Mobil 600W Super Texaco Honor Cylinder Oil #680
B.Motor Brushes
After 2,500 recommended that the motor brushes be replaced. Refer to the parts list for the appropriate part number.
hours of operation, it is
4
C.Tray Carrier Drive Chain
Use a spray lubricant on the chain after one [1] month or 250 hours of operation. Lubricate after four hours of operation thereafter. Recommended lubricant: McMaster Carr No. 6159K11 Roller Chain Lubricant RX Silicone Spray WD-40
D.Drains
Make sure drain strainers are reinserted after cleaning. If drains become clogged, remove threaded end cap, run rod through drain manifold and replace end cap.
E.Torque Limiter Sprocket
At periodic intervals, or if proper torque is not being maintained, inspect Torque Limiter for presence of oil, grease, moisture, or corrosion on the driving surfaces and for proper setting of spring load. Friction facings and bushings are the only parts that should normally require replacement or tightening.
F.Refrigeration
The louvers on the condensing unit enclosures should be brushed regularly to prevent clogging of the openings. The condensing coil of the unit should be cleaned periodically, for proper function of the cooling system. Access for service is obtained by removing the side panel directly below the cold top or cold pan.
Clean and adjust as required.
[4] months or
500
IMPORTANT SAFETY INSTRUCTIONS FOR TRAY TRAC
WARNING - When using electric appliances, basic precautions should always be followed, including the following:
a)
Read all the instructions before using the appliance. b) To reduce the risk of injury, close supervision is necessary when an appliance is used near children. c) Do not contact moving parts. d) Only use attachments recommended or sold by the manufacturer. e)
Do not use outdoors. f)
For a cord-connected appliance, the following shall be included:
- To disconnect, turn all controls the off (“O”) position, then remove from outlet.
- Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
- Unplug from the outlet when not in use and before servicing or cleaning.
- Do not operate any appliance with a damaged cord or plug, or after the appliance malfunctions or is dropped or damaged in any manner. Return appliance to the nearest authorized service facility for examination, repair, or electrical or mechanical adjustment.
g) For a permanently connected appliance - Turn the power switch to the off position when the appliance
is not in use and before servicing or cleaning.
h)
For an appliance with a replaceable lamp - always unplug before replacing the lamp. Replace only with the following lamps:
- 36” Fixtures: #F30-T8 Slimline Lamps
- 18” Fixtures: #F15-T8 Slimline Lamps
i)
For a grounded appliance - connect to a properly grounded outlet only. See grounding instructions.
SAVE THESE INSTRUCTIONS
GROUNDING INSTRUCTIONS
This appliance must be grounded. In the event of malfunction or breakdown, grounding provides a path of least resistance fro electric current to reduce the risk of electric shock. If this appliance is equipped with a cord that cord contains an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
DANGER - Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equip­ment-grounding conductor. If repair or replacement of the cord or plug is necessary, do not connect the equip­ment-grounding conductor to a live terminal. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance - if it will not t the outlet have a proper outlet installed by a qualified electrician.
a) If this is a mobile unit this appliance is rated more than 15A and is for use on a circuit having a nominal rating of 120V, and is factory equipped with a specific electric cord and plug. No adapter should be used with this appliance. If the appliance must be reconnected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after the reconnection, the appliance should comply with all local codes and ordinances.
b) A qualified electrician should be consulted if there is any doubt as to whether an outlet box is properly grounded.
5
GROUNDING INSTRUCTIONS FOR PERMANENTLY CONNECTED APPLIANCES
This appliance must be connected to a grounded, metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance.
GROUNDING METHODS
6
VI. TRAY-TRAC EMERGENCY PARTS LIST
AVTEC PART NO. DESCRIPTION
1 HD LCK0301 Panel Lock w/key 2 HD SPR 0302 Menu Ho 3 RP BRK0314 Cha 4 RP CAR0503 Tray Carrier (Right) 5 RP CAR0504 Tray Carrier Assembly [Left] 6 EL FUS0307 Fuse, 10A, SL 7 HD RED0312 Winsmith Reducer 8 EL REC020
9 EL REC5461 10 EL REC0310 Receptacle9330 [208vac, 30A, 1Φ] 11 EL SWT0304 Square Green Start Button w / N.O. contact 12 EL SWT0305 Square Red Stop Button w / N.C. contact 15 HD CNT0305 Wells Hot Food Well Infinite Control 16 EL BRK0301 17 EL BRK0304 18 EL BRK0305 19 EL BRK0308 20 EL BRK 0371 21 EL PTN0301 Potentiometer, 10K ohm 22 EL DIA0301 Dial (Speed Control) 23 EL KNB0301 Knob (Speed Control) 24 EL RES0301 47K OHM Resistor 25 EL RLY0307 Control Relay 26 HD BRD0304 Motor Controller 27 EL CNT0301 Inhibit Pin for 420-0000 28 HD BRS0301 Motor Brushes ¾ HP [up to 26’] 29 HD BRS0303 Motor Brushes 1HP [26’ and over] 30 EL MTR0203 ¾ HP Motor 31 EL MTR0331 1 HP Motor 32 EL ASY0309 Foot Switch Assembly
1 600-2100 Drop in Frost Top 28” x
2 600-2101 Drop in Frost Top 28” x
3 600-2102 Drop in Frost Top 28” x
4 600-2103 1 pan capacity cold drop in 26” x 1
5 600-2104 2 pan capacity cold drop in 26” x 3
6 600-2105 3 pan capacity cold drop in 26” x 4
7 600-2106 4 pan capacity cold drop in 26” x 5
8 600-2107 5 pan capacity cold drop in 26’ x 6
9 600-2108 6 pan capacity cold drop in 26” x 8 10 600-2109 2 pans front to back 2 total cold drop in 25.42” x 31.10” 11 600-2110 2 pans front to back 4 total cold drop in 31.06” x 46.54” 12 600-2111 2 pans front to back 6 total cold drop in 31.06” x 67.36” 13 600-2112 2 pan capacity combo hot or cold drop in 26” x 31.13” 14 600-2113 3 pan capacity combo hot or cold drop in 26” x 43.63” 15 600-2114 4 pan capacity combo hot or cold drop in 26” x 56.50” 16 600-2115 5 pan capacity combo hot or cold drop in 26” x 69.25” 17 600-2116 Drop in Frost Top 28” x 58” 18 600-2117 2 pans front to back 8 total 31.06” x 88.2”
1 HDPCK0301 UHMW Tray Pucks
Receptacle 5362 DCO [120vac, 1Φ, Duplex Receptacle 5461 [208vac, 20A, 1Φ]
Circuit Breaker 1503 [120vac, 15A, 3Φ] Circuit Breaker 2003 BQ [120vac, 20A, 1Φ] Circuit Breaker 2023 BQ [208vac, 20A, 1Φ] Circuit Breaker 3023 BQ [208vac, 30A, 3Φ] Circuit Breaker 8024 BQ [208vac, 80A, 3Φ]
RANDELL MANUFACTURED DROP IN UNITS PARTS LIST
Mechanical Pa
l d
er Sp
r i
ng
i n
Attachment Bracket
- 1
0 , 30 0
r t
s
v
5 8
7 6
9 4
7 .50 ” 0 .40 ” 3 .31 ” 6 .22 ”
9 .13 ”
2 .06 ”
7
2 HD TAB0301 Tab for 120-6004
3 HD SPR0302 Menu Card Holding Spring
4 HD LCH0306 Paddle Latches w/Locks
5 HD LCH0304 Paddle Latches
6 HD BMP0301 Bumper Strip [Length x 2 + 11”]
7 120-6001 3
8 120-6002 ¼” x 1
9 PL EXT0301 UHMW 42-118 Profile Wear S
10 PL EXT0302 UHMW 42-114 Profile for chain track edge
11 HD WRM0301 “Wells” Hot Food Wells w/Drain 12 RP DIF0401 Plexiglass Diffuser Panel [specify size] 13 RP CAR0503 Tray Carrier [Right] 14 RP CAR0504 Tray Carrier [Left] 15 HD SPK0303 60 B 32 1” Sprocket 16 HD CHN0301 No. 60 Chain 17 ST SHF0306 1” x 8” Shaft, W 2” Keyway 18 HD BRG0308 RC J-1 Fafner Bearing 19 HD RED0312 Winsmith Reducer 20 HD LMT0301 Torque Limiter 21 HD BSH0301 Torque Limiter Bushing 22 HD SPK0301 Torque Limiter Sprockets 23 PP LBL0359 Blue Logo, “AVTEC” 24 PP LBL0361 Tray-Trac [marker] 25 EL MTR0203 ¾” HP Motor 26 FA BLT0339 Carriage Bolt for 114-0130
/ 8
x 1” UHMW Bar Stock for Chain
[No. trays x 4.7]
- 1
/2” UHMW Bar Stock track bed
[No. trays x 2.35]
[No. trays x 2.35]
[No. trays x 2.35]
t r
ip [for oval ]
RANDELL MANUFACTURED Hot Food Drop Ins
1 600-2200 Single we l Drop In with drain
2 600-2201 2 well side by side drop in with drains
3 600-2202 3 well side by side drop in with drains
4 600-2203 4 well side by side drop in with drains
5 600-2204 5 well side by side drop in with drains
6 600-2205 6 well side by side drop in with drains
7 600-2300 2 well front to back drop in with drains
8 600-2301 4 well front to back drop in with drains
9 600-2302 6 well front to back drop in with drains 10 600-2303 8 well front to back drop in with drains
Hot Food Well Parts
1 HD SCR0303 Drain Screens
2 EL ELM0301 Heating Element 50398 [SS
3 HD CNT0305 Hot Food We l Control, includes:
a )
Knob
[ 5
0371]
b ) Inf i
nite Switch [54593]
c )
Pi lot Light [50385]
d )
Face Plate [50410]
Fluorescent Light Fixture P
4 RP DIF0401 Fl
5 EL DIF0301
6 EL DIF0302
a t
Light Di fuser Panel 8” x 11”
1 8
” Alko Light Di fuser
3 6
” Alko Light Di fuser
8
- 2
a r
06D]
ts
7 EL DIF0303 18” Duray Di fuser
8 150-0046 36” Duray Di fuser
9 EL STR0301 Starter No. FS-4
Ballast Transformer [Rober
10 EL STR101 Starter No. F2-2
Ballast Transformer [Rober
11 EL LGT0309 3’-0’ Fixture Lamp [Tube] 30 watt F30-T8
[Slimline]
12 EL LGT0310 1’-6” Fixture Lamp [tube] 15 watt No. F15-T8
[Slimline]
13 EL ASY0309 Heavy Duty Foot Switch Assembly Parts
[a] EL GRP0301 Straight Cable Grip [b] EL SWT0327 Foot Switch SPDT N.C. [c] EL WSH0301 ¾” x ½” Reducer [d] EL PLG0322 2 Pin Plug w/Cable
7-Day Timer Pa 14 112-0293 Universal Bracket 15 112-0311 Contactor Bracket 16 EL BRK0368 5 amp Circuit Breaker 17 EL RLY0307 Relay, 2PDT, 30 a, 120 vac coil 18 EK TRN0304 Transformer 120:24, 40VA 19 EL VAR0302 Suppressor 20 EL TMR0303 Timer EC-71-24 21 407-1269 Contactor, 3-Pole, 90A, 120vac coil 22 EL SWT0321 Switch DPST, 10a 23 EL CNT0305 4Pin Amp Plug 24 EL CNT0306 4Pin Amp Cap
Electrical Parts
1 EL REC0350 Connector body 100A Risor 2 EL PLG0351 Flanged Receptacle [male] Connection 3 EL PLG0333 Plug 100A] Floor Box 4 EL REC0343 Receptacle 5 EL SWT0304 Square Green Sta 6 EL SWT0305 Square Red Stop Bu ton 7 EL BLK0313 Normally Open Contacts for Sq. Green S 8 EL BLK0403 Normally Closed Contacts for Sq. Red Stop Bu ton
9 EL RES0301 Resistor 47K 10 EL RLY0307 Relay 30A, DPDT, 120vac 11 EL SWT120 Switch, SPST, Bypass 12 EL SWT0321 Switch, 1222 Lights 13 EL STR0301 Starter for 36” Fluorescent Light 14 EL STR101 Starter for 18” Fluorescent Light 15 EL LGT0309 Light 36” 16 EL LGT0310 Light 18” 17 HD MIC0302 Microphone w/Positive Switch 18 EL SPK0401 Speaker 45 ohm 19 EL AMP0401 Bogan Amplifier C-10C 20 412-0308 Connector, Cannon male XLR-3-12 21 EL REC0325 2Pin Receptacle [Foot Switch Recept] 22 HD BRD0304 Motor Controller
r t
s
1 0
0A] Floor Box
r t
Bu ton
t s
on #340BP]
t s
on #SP-2
1 ]
t a
rt Bu ton
9
COMPONENT IDENTIFICATION TRAY-TRAC
ITEM NO. DESCRIP
1 Service Enclosure from Above [Optional] 2 Service From Below [Optional] 3 Main Service Breaker 4 Incoming Service 5 Motor ¾ HP EL MTR0203 6 Start & Stop Station 7 Light Switch EL SWT0321 8 Motor Control Behind Panel HD BRD0304
9 Receptacle for Footswitch EL PLG0322 10 Terminal Plates 11 Refrigeration Compressors 12 Chain HD CHN0301 13 Hot Food Well Controls 51710 HD CNT0305 [Optional] 14 S/S Back Splash or Light [Optional] 15 Bumper-strip HD BMP0301 16 Fafner Bearing HD BRG0308 17 Door Hinges 18 Drain Pipe for Hot Food Wells [Optional] 19 Drain Valve [Optional] 20 Drain-Pipe for Cold Top [Optional] 21 Valve [Optional] 22 Compressor Switch EL SWT0318 [Optional] 23 Over-shelf w/Lights [Optional] 24 Hot Food Wells [Optional] 25 Seal for hot Food Wells [Optional] 26 Cold Top [Optional] or Cold Pan 27 Lights [Optional] 28 Tray Carrier 29 Menu Holder Springs HD SPR0302 30 Caster [2 with locks] 31 Caster or Bullet Feet Height Adjuster [Optional] 32 Fill Faucet 33 Paddle Latches HD LCH0304 34 Paddle Latches w/Lock HD LCH0306 35 Potentiometer EL PTN0303 36 Field Joints
T I
ON
See drawing 4.4A
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-WARRANTY-
AVTEC INDUSTRIES INC. warrants to the original purchaser for use of our products, that any part thereof which proves to be defective in material or workmanship under normal use within one year from date of installation, will be replaced free of charge. Labor to replace such part is warranted for one year from installation. All warranty labor to be performed during regular working hours, with no overtime premium.
All Warranty service must be authorized by the factory and be performed by AVTEC’s authorized service personnel.
This Warranty is limited to the United States and Canada.
This Warranty does not apply to any damage resulting from shipping, improper installation, accident, unauthorized alteration, local codes not previously brought to the attention of AVTEC, misuse, or abuse; and does not cover loss of food, other products or damage to equipment or property resulting from mechanical or electrical failure.
AVTEC neither makes nor assumes and does not authorize any other person to assume any other obligation or liability in connection with its products other than that covered in this Warranty.
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