Avtec P32, P34, P31, P33, P35 Operator's Manual

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OPERATORS MANUAL
This manual provides Installation & Operating instructions for
PAWS VENTILATOR CONTROLS
For Models: P30, P31, P32, P33, P34, P35, P36, P37, P44, P46 and P47
NOTIFY CARRIER OF DAMAGE AT ONCE.
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Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
P/N OMANUAL_PVC-09/06
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
avtecind.com
TABLE OF CONTENTS
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I. GENERAL DESCRIPTION..................................................................................................... 1-2
A. Model Number Guide .................................................................................................. 1
1. Models P30, P34 and P44 ............................................................................. 1
2. Models P31, P35 and P45 ............................................................................. 1
3. Models P32, P36 and P46 ............................................................................. 1
4. Models P33, P37 and P47 ............................................................................. 1-2
II. INSTALLATION ...................................................................................................................... 2-9
A. Wall Attachment .......................................................................................................... 2
1. Surface Mounted............................................................................................ 2
2. Recess Mounted ............................................................................................ 2
3. Energy Distribution System Mounted ............................................................ 2
B. Electrical Interconnection ............................................................................................ 2-7
1. Control Panel Power Supply .......................................................................... 2
2. Vent Light Switch Power Supply .................................................................... 2-3
3. Fan Starter(s)................................................................................................. 3
4. Vent Exhaust Damper Switch ........................................................................ 3-4
a. Resetable Electro-Mechanical Damper ...............................................
b. Fusible Link Damper with Thermo-switch ............................................
c. Fusible Link Damper with Damper-switch............................................
3 3-4 4
5. Water Solenoid(s) .......................................................................................... 4
6. Fire Pull Switch .............................................................................................. 4-5
7. Detergent Pump............................................................................................. 5
8. Detergent Probe............................................................................................. 5
9. Gas Shut Off Solenoid ................................................................................... 6
10. Electric Shunt Trip Output.............................................................................. 6
11. Kill Switch....................................................................................................... 6
12. Hood Fire System Inter-Connection .............................................................. 6-7
C. Plumbing Interconnection ........................................................................................... 7-9
1. Hot Water Supply........................................................................................... 7
2. Hot Water from Panel to Hood Inlets ............................................................. 7
3. Cold Water Mist Supply ................................................................................. 7
4. Cold Water from Panel to Hood Inlet ............................................................. 7
5. Detergent Pump to Pick-up Tube .................................................................. 8
6. Detergent Pump to Injection Tee ................................................................... 8
7. Priming the Detergent Pump.......................................................................... 9
8. Detergent Pump Settings............................................................................... 9
III. SEQUENCE OF OPERATION............................................................................................... 9-
A. Manual Inputs ............................................................................................................. 9-10
1. Fan Off/Wash Off ........................................................................................... 9-10
2. Fan On/Wash Off ........................................................................................... 10
3. Fan Off/Wash On ........................................................................................... 10
4. Fuel Reset...................................................................................................... 10
5. Alarm Silence ................................................................................................. 10
B. Programmed Events ................................................................................................... 10-11
1. Fan Off Event................................................................................................. 10-11
2. Fan On Event................................................................................................. 11
3. Wash On Event.............................................................................................. 11
C. Device Inputs .............................................................................................................. 11-13
1. Hood Mounted Exhaust Damper Duct Switch ............................................... 11
2. Hood Fire Suppression system...................................................................... 11-12
3. Fire Pull Switch .............................................................................................. 12
4. AC Power Loss .............................................................................................. 12
5. Detergent Probe............................................................................................. 12
6. PAWS Supervised Water Supply Valve ......................................................... 13
7. PAWS Water Pressure Switch ....................................................................... 13
IV. PROGRAMMING INSTRUCTIONS........................................................................................ 13-15
A. Holiday Mode............................................................................................................... 13
B. Wash Duration............................................................................................................. 13
C. Programmed Event Schedule ..................................................................................... 13
1. To Program an Event ..................................................................................... 14
D. Setting the Clock ......................................................................................................... 15
1. To Set the Day of the Week ........................................................................... 15
2. To Set AM/PM ................................................................................................ 15
3. To Set the Hour .............................................................................................. 15
4. To Set Minutes ............................................................................................... 15
V. ENGINEERING DATA ............................................................................................................ 16
A. Component Layout/Parts List ...................................................................................... 16-18
B. Terminal Identification ................................................................................................. 19
C. Diagnostic Indicators and Switch Settings .................................................................. 20-22
1. Model P30 to P37 PLC ................................................................................... 20
2. Model P44 to P47 PLC ................................................................................... 21-22
3. Operator Interface .......................................................................................... 22
VI. MAINTAINENCE..................................................................................................................... 22-23
A. Detergent Dispensing System ..................................................................................... 22
B. Plumbing...................................................................................................................... 22-23
VII WARRANTEE ......................................................................................................................... 23
Appendix .............................................................................................................................................. 24-45
A. PAWS Programmed Events Worksheet...................................................................... 25
B. PAWS Sequence of Operation(detailed)..................................................................... 26-33
C. Detergent Spec Sheet ................................................................................................. 34-35
D. Typical Field Wiring Diagram ...................................................................................... 36
E. Typical Internal Wiring Diagrams ................................................................................ 37-45
I. General Description
y
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The AVTEC PAWS panel is supplied as a Sub­Assembly for an AVTEC Energy Aire Auto Wash Ventilator.
The PAWS panel is provided to control the exhaust and make-up air fans and the Ventilator Auto Wash (cleaning) cycle(s).
One panel will control one or more fans if operated simultaneously. Each panel will operate up to 50 linear feet of ventilator with a single wash output. Sequential wash models include up to 8 wash outputs and can operate up to 400 linear feet of ventilator.
Fan and wash operation may be initiated manually or programmed to occur at a user specified time. The operation of the wash output(s) may be set to a value from 2 to 10 minutes.
The PAWS panel may be provided as a wall mounted unit or integrated into an AVTEC Energy Distribution System (EDS).
Underwriters Laboratories Inc. (UL) list the PAWS panel as:
“SUBASSEMBLY FOR EXHAUST HOOD WITH
EXHAUST DAMPER, for USE ONLY
WITH AVTEC LABELED HOOD ASSEMBLY FOR EXHAUST HOOD WITH EXHAUST DAMPER”
-And-
“SUBASSEMBLY FOR EXHAUST HOOD WITHOUT
DAMPER, for USE ONLY WITH AVTEC LABELED HOOD ASSEMBLY FOR EXHAUST HOOD WITHOUT EXHAUST DAMPER”
All support plumbing and electrical components for the PAWS panel are located within the panel or the EDS. Peripheral plumbing components may be shipped loose for installation in the field by appropriate trades.
A. Model Number Guide
The PAWS control panels are available with a wide variety of options specific to each model number.
To determine the model number of your panel, press and hold the (UP) (DOWN) arrows at the same time. The top display line will read:
Panel Model Numbe
AVTEC IND. P35 v1.0
PROGRAM WASH QTY. 2
Software Version Number
1. Models P30, P34 and P44
Features Include:
Manual or Programmed Fan
Operation Adjustable Wash Timer
Manual or Programmed Wash
Operation. Low Detergent Enunciator
Supervised Water Supply Valve
Input (connection optional). Water Pressure Switch Input
(connection optional). Ventilator Exhaust Damper Switch
Input (connection optional). Kill Switch Input (connection
optional). Ventilator Fire System Input
(connection optional). Exhaust Fan Output, 120vac or volt-
free normally open contacts. Supply Fan Output, 120vac or volt-
free normally open contacts. Electric Shunt Trip Output
P30—Single Wash Output
P34—2 to 3 Wash Outputs
P44—4 to 8 Wash Outputs
2. Models P31, P35 and P45
Features Include:
All items listed for model P30.
Fuel Reset with 1-1/2 second delay
for latching Gas Solenoid output. P31—Single Wash Output
P35—2 Wash Outputs
P45—3 to 8 Wash Outputs
3. Models P32, P36 and P46
Features Include:
All items listed for model P30.
Fuel Reset with 120-second delay
for latching Gas Solenoid output. 120vac, 600va, Battery Back Up.
Provides 120 seconds of operating power for the gas solenoid output and, 4-1/2 hours of power for the operation of the PAWS panel. P32—Single Wash Output
P36—2 to 3 Wash Outputs
P46—4 to 8 Wash Outputs
4. Models P33, P37 and P47
Features Include:
All items listed for model P30.
120vac, 600va, Battery Back Up.
Provides 5 hours of power for the operation of the PAWS panel. P33—Single Wash Output
P37—2 to 3 Wash Outputs
Wash Output Quantit
1
P47—4 to 8 Wash Outputs
For specific operation of the features listed above refer to the “Sequence of Operation” section of this manual.
II. Installation
Control panel dimensions and connection details are shown on the enclosed shop drawing. Panels may be surface mounted, partially recessed or fully recessed. Typically the bottom edge of the panel is mounted 36” above the floor.
A. Wall Attachment
1. Surface Mounted
Drill four [4] mounting holes in PAWS panel plumbing compartment. The mounting holes should be near each corner of the box to provide adequate support. Be careful not to damage any components. Do not drill in the electrical compartment since component damage will result. Bolt to wall with anchor bolts or other acceptable means. Weight of control panel varies from 90 lbs. to 200 lbs. See Figure II.A.1
Figure II.A.2
3. Energy Distribution System
The PAWS panel may be provided as an integral part of an AVTEC EDS (Energy Distribution System). All components are pre-mounted.
B. Electrical Interconnection
Project specific wiring schematics are provided in the project installation package.
General Internal Wiring Diagrams (by model) and a Field Interconnection schematic are included in the Appendix of this manual. Individual field inter­connections are listed below.
Figure II.A.1
2. Recessed
Cut hole in wall 1/2" greater than overall dimensions of control box [shown on shop drawing]. Spacers or support angles may be necessary to provide proper support. It is recommended that panel be bolted to wall as described for surface mounted above. A stainless steel trim angle is provided and may be set in place with construction adhesive. See Figure. II.A.2
1. Control Panel Power Supply
Provide 120vac, 15amps, single-phase power. Connect the hot (L1) to terminal “H”, the neutral (L2) to terminal “N”, and the ground to terminal “G”. See Figure II.B.1
Figure II.B.1
2. Vent Light Switch Power Supply (optional feature) Provide 120vac, 20 amps, single-phase circuit. Connect the hot (L1) to line side of the switch. Connect the load side of the switch to the black wire in the hood connection box. Connect the neutral and ground wires to the corresponding
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connections in the hood connection box. See Figure II.B.2
Figure II.B.2
3. Fan Starter(s)
The control voltage for the fan starters may be provided from the PAWS panel (120vac) or the outputs may be configured as volt free normally open contacts.
a) If the fan starters are not pre-wired
and require 120vac for the control coils connect as shown in Figure II.B.3.a, “120VAC OUTPUT FROM PAWS PANEL TO FAN STARTERS”.
b) If the fan starter package is pre-
wired and requires connection to normally open volt-free (dry) contacts connect as shown in Figure II.B.3.b “FAN STARTER CONTROL VOLTAGE THROUGH VOLT FREE N.O. CONTACTS”.
4. Vent Exhaust Damper Switch (optional feature) The hoods connected to the panel may include exhaust dampers with switching devices that indicate when the damper has closed due to an extreme temperature rise. There are three types of exhaust damper that may connect to the PAWS panel, Resetable Electro­Mechanical, Fusible Link with Thermo­switch, and Fusible Link with damper switch.
a) Resetable Electro-Mechanical
Damper
The connection is from the PAWS panel to the hood connection box.
Terminal #7 provides power to the common terminal on the relay. PAWS model series P3** provide 120vac to the common terminal on the relay. PAWS model series P4** provide 24vdc to the common terminal on the relay.
Terminal #8 is connected to the relay normally open contact. The source voltage coming from terminal #7 dictates the switched power through this contact.
Terminal #9 provides 120vac to the Thermo-switch. When the Thermo­switch closes 120vac is passed to the damper solenoid and relay coil.
Figure II.B.3.a
Figure II.B.3.b
Terminal “N” is connected to the neutral terminals on the damper solenoid and relay coil. See Figure II.B.4.a.
Figure II.B.4.a
b) Fusible Link Damper with
Thermo-switch
The connection is from the PAWS panel to the hood connection box.
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Terminal #7 provides power to the common terminal on the relay. PAWS model series P3** provide 120vac to the common terminal on the relay. PAWS model series P4** provide 24vdc to the common terminal on the relay.
Terminal #8 is connected to the relay normally open contact. The source voltage coming from terminal #7 dictates the switched power through this contact.
Terminal #9 provides 120vac to the Thermo-switch. When the Thermo­switch closes 120vac is passed to the relay coil.
Terminal “N” is connected to the neutral terminal on the relay coil. See Figure II.B.4.b.
Figure II.B.4.c
5. Water Solenoid The water wash solenoid is installed and pre-wired in panels that have a single wash output.
Water wash solenoids for multiple wash output panels are pre-mounted on the hood. The installing electrician must provide a (2) wire circuit from the panel terminal strip to the each solenoid valve. Terminals #22 through #29 are provided for each wash output (1 to 8). See Figure II.B.5.
Figure II.B.4.b
c) Fusible Link Damper with Damper
Switch
The connection is from the PAWS panel to the hood connection box.
Terminal #7 provides power to the normally open contact on the damper switch. PAWS model series P3** provide 120vac to the normally open contact. PAWS model series P4** provide 24vdc to the normally open contact.
Terminal #8 is connected to the common terminal on the damper switch. The source voltage coming from terminal #7 dictates the switched power through this contact. See Figure II.B.4.c
Figure II.B.5
6. Fire Pull Switch (optional feature) The Fire Pull Switch is an optional feature that allows the user to activate the PAWS Fire Condition manually. The pull switch may be panel mounted and pre-wired, or installed in a remote location (typically at the egress of the kitchen). The normally closed switch is connected to Terminals # 2 and 3. The panel is shipped with a jumper between these terminals. The jumper is removed and discarded once the Fire Pull Switch is connected. Terminal #3 provides power to the common terminal on the
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Fire Pull Switch. PAWS model series P3** provide 120vac to the common terminal. PAWS model series P4** provide 24vdc to the common terminal. See Figure II.B.6.
Figure II.B.6
7. Detergent Pump The Detergent Pump is installed and pre-wired in panels that have an integral Detergent Tank.
Some applications use a remote Detergent dispensing cabinet with a large volume tank (5 gallons) or drum. In these applications the pump is provided in a stainless steel cabinet. The installing electrician must provide a (3) wire circuit from the panel terminal strip to the Detergent Pump. Terminal #9 is connected to the normally open contact on the pump prime switch, terminal 21 is connected to the normally closed contact on the prime switch. The neutral lead from the pump motor is connected to the “N” terminal strip. See Figure II.B.7.
8. Detergent Probe The Detergent Probe is installed and pre-wired in panels that have an integral Detergent Tank.
Some applications use a remote Detergent dispensing cabinet with a large volume tank (5 gallons) or drum. In these applications the probe is connected to a terminal strip in the Detergent Pump steel cabinet. The installing electrician must provide a (2) wire circuit from the panel terminal strip to the Detergent Probe. See Figure II.B.8.
Figure II.B.8
The probe should be installed in the detergent container so that it does not protrude below the top of the detergent pump inlet strainer. This is intended to prevent the pump from losing its prime and will advise when the tank needs to be refilled. The probe rods may be cut to facilitate a neat and effective installation. See Figure II.B.8.a.
Figure II.B.7
Figure II.B.8.a
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9. Gas Shut Off Solenoid (optional
feature)
An output may be provided to power a normally closed Gas Solenoid Valve. The
installing electrician must provide a (2) wire circuit from the panel terminal strip to the Gas Solenoid. Terminal #14 (120vac hot) and terminal “N” are connected to the solenoid coil. Additional valves may be wired in parallel. See Figure II.B.9.
Figure II.B.9
11. Kill Switch (optional feature) The Kill Switch is an optional feature that allows the user to stop the flow of gas (for units supplied with a gas solenoid output) and electricity to the cooking line served by the panel. Hood operation (fan and/or wash) is not effected. The Kill switch may be panel mounted and pre-wired, or installed in a remote location. The Kill Switch is a momentary, normally open contact set and is connected to Terminals # 1 and
6. Terminal #6 provides power to the Kill Switch. PAWS model series P3** provide 120vac at Terminal #6, PAWS model series P4** provide 24vdc at Terminal #6. If more than one Kill Switch is required additional switches are wired in parallel. See Figure II.B.11.
10. Electric Shunt Trip Output (optional
connection)
The PAWS panel includes an output that will energize (120vac) when the PAWS panel is in a Fire Condition. This output may be connected to a shunt trip coil on the main breaker serving the cooking line.
The installing electrician must provide a (2) wire circuit from the panel terminal strip (terminal #15 (120vac hot) and terminal “N”) to the Electric Shunt Trip coil. See Figure II.B.10.
Figure II.B.11
12. Hood Fire System Inter-Connection The Hood Fire Suppression system (for example, ANSUL R102) must be electrically connected to the PAWS panel. When the hood fire system discharges the PAWS panel will respond with a Fire Condition (Exhaust Fan “ON”, Supply Fan “OFF”, Wash “ON”, Detergent Pump “OFF” Fuel to the Cooking Equipment “OFF”).
The installing electrician must provide a (2) wire circuit from the panel terminal strip (terminal #4 and terminal #5) to a normally closed (when armed—opens on discharge) contact set on the hood Fire Suppression system.
Figure II.B.10
Terminal #5 provides power to the Fire System Switch. PAWS model series P3** provide 120vac at Terminal #5, PAWS model series P4** provide 24vdc at Terminal #5. See Figure II.B.12.
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Figure II.B.12
C. Plumbing Interconnection
A project specific drawing is provided in the project installation package that lists specific connections required, and components that are supplied by AVTEC.
Individual field interconnections are listed below.
1. Hot Water Supply
140oF (minimum) hot water, 20-40 psig is needed to properly clean the extractor chamber. The Hot Water Supply is connected to the control panel inlet. A pressure reducing valve may be required if water pressure exceeds 60 psig. Refer to your project drawing for the pipe size required. Typical water consumption at 30 psig is 1.2 gallons per minute per linear foot of hood. For example a 10’-0” long hood would require 12 gallons per minute. Refer to Figure II.C.1.
2. Hot Water from Panel to Hood Inlets
Hot water piping is required from the panel outlet to a vacuum breaker-check valve-detergent injection tee assembly.
NOTE:
Panels with a single wash output (water solenoid mounted in the panel) require an atmospheric vacuum breaker, mounted at least 6” above the hood inlet.
Panels with multiple wash outputs (water solenoids mounted on hood sections) require a pressure type vacuum breaker, mounted at least 18” above the hood inlet.
Additional piping is required from the vacuum breaker, check valve, and detergent injection tee assembly to the Hood water inlet(s). AVTEC will pre­pipe multiple hoods to a single inlet when specified. Refer to your project drawing for hood inlet connection requirements. Refer to Figure II.C.1.
3. Cold Water Mist Supply (optional
feature)
When specified, the Cold Water Mist feature is provided to add an additional level of grease extraction. The Cold water mist operates whenever the Exhaust Fan is running.
The cold water supply (20-30 psig) is connected to the control panel inlet. A pressure reducing valve may be required if water pressure exceeds 30 psig. Refer to your project drawing for the pipe size required. Typical water consumption at 30 psig is 0.6 gallons per minute per linear foot of hood. For example, a 10’-0” long hood would require 6 gallons per minute. The Cold Water Mist manifold is constructed the same as a single wash Hot Water manifold. Refer to Figure II.C.1.
4. Cold Water from Panel to Hood Inlet
Cold water piping is required from the panel outlet to a vacuum breaker-check valve assembly.
NOTE:
An atmospheric vacuum breaker, mounted at least 6” above the hood cold water inlet is required.
The vacuum breaker-check valve assembly is provided by AVTEC when specified. Refer to your project drawing.
Additional piping is required from the vacuum breaker-check valve assembly to the Hood water inlet(s). AVTEC will pre-pipe multiple hoods to a single inlet when specified. Refer to your project drawing for hood inlet connection requirements. Refer to Figure II.C.1.
The vacuum breaker-check valve assembly is provided by AVTEC when specified. Refer to your project drawing.
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5. Detergent Pump Pick-up Tube
The pump pick-up tube is provided and installed by AVTEC when the Detergent Tank is provided. Some applications use a remote Detergent dispensing cabinet with a large volume tank (5 gallons) or drum. In these applications the pump is provided with a 5’-0” length of clear PVC suction tube and a pick-up strainer screen. The Pick-up tube may not exceed 5 feet in length. Install as shown in Figure II.C.1.
6. Detergent Pump to Injection Tee
The output side of the pump (pressure side) is provided with a pre-piped check valve. Provide 3/8” O.D. tubing (copper, or stainless steel) from the detergent check valve outlet to the injection tee located between the vacuum breaker­check valve assembly and the ventilator
Figure II.C.1
inlet. Normally the detergent pump and tank are located in the control panel, and tubing from the detergent pump to the detergent tank is factory connected. Refer to Figure II.C.1.
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7. Priming the Detergent Pump
In order for the pump to function the pump head must be primed (i.e. all air is displaced by detergent from the inlet tube through the pump head). Provided the Detergent Probe is installed properly this operation is only required at initial start-up.
a) Close the PAWS water supply
valve.
b) Ensure that the detergent tank is full
and the pump pick-up tube is installed as shown in Figure II.C.1.
c) Press the “Fan Off/Wash On
button.
d) Watch the pre-piped section of clear
output tubing on the pump. Once a solid column of fluid is present press the “Fan Off/Wash Off” button. The pump is primed.
e) Open the PAWS water supply valve.
The Panel is ready for normal operation.
proper setting based on the maximum hood length washed. To adjust the pump output:
a) Turn off power to the PAWS panel
by opening DIN rail mounted fused disconnect.
b) Remove the pump mechanism
cover. It is attached with (1) screw on the right side. Refer to Figure II.C.1.
c) Loosen the Adjustment Lock nut
(wing nut).
d) Turn the Graduated Adjustment
Disc so the desired number is in alignment with the Setting Pointer.
e) W hile holding the Graduated
Adjustment Disc tighten the Adjustment Lock nut (wing nut).
f) Replace the pump mechanism
cover and attachment screw.
g) Restore power to the PAWS panel
by closing the DIN rail mounted fused disconnect.
III. Sequence of Operation
Figure III
8. Detergent Pump Settings
The pump includes a volume adjustment. Refer to Figure II.C.1 for the
Figure III.A
A. Manual Inputs
Manual Inputs refer to the operator interface on the front of the control panel. The five lower buttons are used for manual operation of the fans, and to initiate the wash cycle(s). The five upper buttons are used to program the PAWS control panel for automatic operation. See Figure III and III.A.
1. Fan Off/Wash Off button
This button Cancels either fan or wash operation. A Fire Condition initiated by the hood Fire System, optional Fire Pull Switch, or the exhaust damper switch will override this input. This button will
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also cancel the Fire Delay Cycle that occurs after a Fire Condition has cleared.
2. Fan On/Wash Off button
This button turns the fans “ON”, and cancels the wash operation. A Fire Condition will override this input.
3. Fan Off/Wash On button
This button cancels the fan operation and initiates the hood wash cycle. The PAWS panel will wash the hood for an adjustable period of time (2-10 minutes) and automatically shut off. This button is typically used at the end of the day to shut off the fans and clean the hood.
PAWS models P30* through P33* have a single wash output. This single output will control up to a 1-1/2” solenoid valve that will provide sufficient water flow for up to 50 linear feet of hood. PAWS models P34* through P47* have multiple wash sequences that range from 2 to 8 outputs, depending on the model. When a wash cycle is initiated the outputs operate sequentially, one after the next. The total time required to complete all wash sequences is equal to the length of the wash (adjustable 2-10 minutes) times the number of wash outputs. For example if you have a 4­output PAWS panel and have adjusted the wash duration for 4 minutes, the Wash cycle will operate for 16 minutes (4 minutes for each output).
4. Fuel Reset button (optional feature)
This button will restore power to the gas solenoids that control the flow of gas to the cooking equipment, served by the hood that is controlled by the panel.
The electrical power to the cooking equipment may also be restored after pressing the fuel reset button. A main service breaker that is equipped with a shut off device (shunt trip) typically controls the electrical power.
The fuel-reset feature is provided to integrate the PAWS panel with the Hood Fire Suppression system to shut off fuel to the cooking equipment during a kitchen fire. There are two types of fuel reset, one with battery back-up and one without.
In the event of a power outage the fuel reset will:
Units without
battery back-up; the solenoid latching circuit will hold for 1-½ seconds, eliminating the need to reset the solenoids.
Units with
battery back-up; the Gas Solenoids will remain on for 120 seconds.
5. Alarm Silence button
This button will silence the horn that sounds intermittently when the PAWS panel is in a TROUBLE mode.
A TROUBLE mode may be initiated by a LOW DETEGENT condition, PAWS Water Supply Valve Closed (optional), or, PAWS Water Pressure Low condition (optional).
If additional trouble conditions occur after the horn silence button is used; the horn will not re-sound until all trouble conditions are cleared and another trouble condition is initiated.
B. Programmed Events
The PAWS panel can automatically control the Fan and Wash operation by a user defined operation schedule. This feature may or may not be used. It is not required for the panel to function. There are three programmable functions:
FAN ON {FAN ON #1 & #2}
FAN OFF {FAN OFF #1 & #2}
WASH ON {WASH ON #1 & #2}
Each of the three functions may be set to occur twice on a given day (example FAN ON #1 and FAN ON #2).
Whether a function is initiated manually or by a programmed event, the last event to occur takes precedence, with exception to Fire Conditions. Fire Conditions always take precedence
1. Fan Off Event
{Fan Off #1 & #2}
This event cancels fan operation. The Fan Off function is programmed when the user wishes to cancel fan operation without
initiating a wash, typically used
for daytime fan shut down.
A Fire Condition initiated by the hood Fire System, optional Fire Pull Switch,
10
or the exhaust damper switch will override this input.
Power to the Electric Shunt trip Output is turned “ON”.
2. Fan On Event
{Fan On #1 & #2}
This event turns the fans “ON”. A Fire Condition will override this input.
3. Wash On Event
{Wash On #1 & #2}
This event cancels the fan operation and initiates the hood wash cycle.
The Wash On function is programmed when the user wishes to cancel fan operation and
initiate the hood wash cycle. It is best to wash the hood immediately after the cooking equipment is shut down, the grease in the hood is still warm and more easily cleaned. If the hood is washed after cool down, an extended wash period may be required. Typically the user will program this event as the last function of the work day, since the fans are shut down and one wash cycle per day is usually adequate.
The user may elect to program this function to occur in the middle of the night when hot water demand is low. The fan does not have to be on in order to program this event.
Please refer to the Programming section of this manual to ensure the Wash event does not conflict with other programmed events.
C. Device Inputs
There are peripheral devices that are connected to the PAWS panel for purposes of monitoring operation and causing variances in panel operation due to external events. The following is a list of devices and their effect on panel operation.
1. Hood Mounted Exhaust Damper Duct Switch (optional hood feature)
Closure of the duct switch indicates that the exhaust damper on the connected hood has closed.
Both exhaust and supply fans are turned “OFF”. The wash spray in the exhaust plenum is turned “ON” to cool the interior of the hood and prevent flame spread.
In order to return the panel to Normal operation the Duct Switch must be open.
When the Duct Switch opens a Fire Delay Cycle will maintain the plenum wash spray and fan off condition for a period of 5 minutes. The Fire Cycle Delay may be cancelled by pushing the Fan Off/ Wash Off button.
A Duct Fire Condition takes precedence over all other events.
A pulsed tone will emanate from the Alarm Horn while the fire condition is active.
Following Actions apply to MODELS P31*, P32*, P35*, P36*, P45* and P46* ONLY.
Power to the Gas Solenoid output is turned “Off “
After the Duct Fire Condition and Fire Delay Cycle are cleared: press the Fuel Reset button to reset the Gas Solenoid and Electric Shunt trip outputs.
After the fire condition is cleared the horn sounds a constant tone until the Fuel Reset Button is activated.
2. Hood Fire Suppression System Switch (N.C.) (optional connection)
Normally Closed dry contacts on the Hood Fire Suppression System (Ansul R-102, for example) are connected to the PAWS panel. Upon discharge of the Fire Suppression system:
The exhaust fan is turned “ON” and the supply fan is turned “OFF”. The wash spray in the exhaust plenum is turned “ON” to cool the interior of the hood and prevent flame spread.
Power to the Electric Shunt trip Output is turned “ON”.
In order to return the panel to Normal operation the Fire Suppression System must be reset.
When the Fire Suppression System is reset a Fire Delay Cycle will maintain the plenum wash spray and fan condition for a period of 5 minutes. The
11
Fire Cycle Delay may be cancelled by pushing the Fan Off/ Wash Off button.
A Fire System Condition takes precedence over all events other than a Duct Switch Event.
Following Actions apply to MODELS P31*, P32*, P35*, P36*, P45* and P46* ONLY
Power to the Gas Solenoid output is turned “Off “.
A pulsed tone will sound from the Alarm Horn while the fire condition is active.
The following actions apply to MODELS P31*, P32*, P35*, P36*, P45* and P46* ONLY
Power to the Gas Solenoid output is turned “Off “.
After the Fire System Condition and Fire Delay Cycle are cleared, pressing the Fuel Reset button will reset the Gas Solenoid and Electric Shunt trip outputs.
After the fire condition is cleared a constant tone is delivered until the Fuel Reset Button is activated.
3. Fire Pull Switch (N.C.) (Panel option)
The optional Fire Pull switch may be mounted on the PAWS panel or in a remote location, such as at the point of egress. When the Fire Pull Switch is activated:
The exhaust fan is turned “ON” and the supply fan is turned “OFF”. The wash spray in the exhaust plenum is turned “ON” to cool the interior of the hood and prevent flame spread.
Power to the Electric Shunt trip Output is turned “ON”.
In order to return the panel to Normal operation the Fire Pull Switch must be reset.
When the Fire Pull Switch is reset a Fire Delay Cycle will maintain the plenum wash spray and fan condition for a period of 5 minutes. The Fire Cycle Delay may be cancelled by pushing the Fan Off/ Wash Off button.
A Fire Pull Switch Condition is equal to a Fire System Condition and takes precedence over all events other than a Duct Switch Event.
A pulsed tone will emanate from the Alarm Horn while the fire condition is active.
After the Fire Pull Switch condition and Fire Delay Cycle are cleared, the Gas Solenoid and Electric Shunt trip outputs can be reset by pushing the Fuel reset button.
After the fire condition is cleared a constant tone is delivered until the Fuel Reset Button is activated.
4. AC Power Loss (N.C.) (Panel option)
Loss of AC power will disable the outputs of the panel with exception of the Gas Solenoid circuit (when provided).
The Fire Pull Switch, Fire System Switch, Duct Switch, or Kill Switch will override the AC power loss condition and cause the actions listed for each input.
Models P32*, P36*, and P46 ONLY!
After a 2-minute delay, power to the Gas Solenoid output is turned “OFF”. When AC Power is restored the “Fuel Reset” button must be pushed to close the circuit to the gas solenoid valve output and open the circuit to the shunt trip output.
5. Detergent Probe (N.C.)
The detergent probe is provided with the PAWS panel detergent tank. When the detergent in the tank is low, the probe initiates a Low Detergent Condition (PAWS Trouble Condition).
The Detergent Pump Output is turned “OFF”.
The Probe is set to disable the pump prior to losing fluid in the pump body. The pump will not need to be primed once the detergent supply is replenished.
The horn will sound intermittently and may be silenced with the Alarm Silence button.
12
6. PAWS Supervised Water Supply Valve (N.O.) (Panel option)
The PAWS panel water supply valve may be equipped with a switch to monitor the status of the valve. If the valve is closed a PAWS Trouble Condition is initiated. The horn will sound intermittently and may be silenced with the Alarm Silence button.
7. PAWS Water Supply Pressure Switch (N.O.) (Panel option)
The PAWS panel may be equipped with a pressure switch to monitor adequate water supply. If the pressure switch is activated due to low water pressure a PAWS Trouble Condition is initiated. The horn will sound intermittently and may be silenced with the Alarm Silence button.
IV. Programming Instructions
A. HOLIDAY MODE (Intermittent use)
The HOLIDAY MODE is provided to suspend programmed
Fan/Wash operation. Set this feature “ON” when normal operation is suspended during a holiday or shut down period. Manual operation of the panel is still active when in Holiday Mode.
When the panel is in “HOLIDAY MODE” the bottom display line message will alternate between Fan/Wash status and “HOLIDAY MODE ON”.
To Set HOLIDAY MODE
1. Press the MENU key. Display Reads: ”SET CLOCK
2. Use the (DOWN) arrow key until the display reads “SET HOLIDAY
3. Press the ENTER key. Display Reads: “SET HOLIDAY MODE
4. Press the ENTER key. The bottom display line reads: “SET MODE X ENTER”.
5. Use the (UP) (DOWN) arrow keys to adjust the HOLIDAY MODE ON--OFF [0=OFF, 1=ON].
6. Press the ENTER key to accept the adjusted value. Display Reads: “SET HOLIDAY MODE
7. To EXIT press the CLEAR/ABORT key. To return to the MENU tree press the MENU key.
B. Set the WASH DURATION
The WASH DURATION is the length of time each vent wash cycle will run. When a sequential wash (more than one wash output) panel is provided each wash will operate for the set wash duration. The minimum operational setting is 2 minutes. The maximum setting is 10 minutes. Typical setting is 4 to 5 minutes. Under heavy loads a value of 7 to 10 minutes may be required.
To set the WASH DURATION
1. Press the MENU key. Display Reads: ”SET CLOCK
”.
2. Use the (UP) arrow key until the display reads “SET WASH DURATION”.
3. Press the ENTER key. Display Reads: “SET WASH TIME
4. Press the ENTER key. The bottom display line reads: “SET WASH XX MINUTES”.
5. Use the (UP) (DOWN) arrow keys to adjust the Wash Time value.
6. Press the ENTER key to accept the adjusted value. Display Reads: “SET WASH TIME
”.
7. To EXIT press the CLEAR/ABORT key. To return to the MENU tree press the MENU key.
C. Set the Programmed Events Schedule
(Automatic Fan On-Off and Wash Cycle)
The PAWS panel can automatically control the Fan and Wash operation by a user
”.
defined operation schedule.
This feature may or may not be used. It is
”.
not required for the panel to function. There are three programmable functions:
1. FAN ON {FAN ON #1 & FAN
ON #2}
2. FAN OFF {FAN OFF #1 & FAN
OFF #2}
3. WASH ON {WASH ON #1 &
WASH ON #2}
Each of the three functions may be set to occur twice on a given day (example FAN ON #1 and FAN ON #2).
Please refer to the PAWS Programmed
”.
Events Worksheet included in the Appendix of this manual for an outline of the Event Schedule.
Plan the Programmed Event Schedule.
13
Determine your operation schedule by completing a copy (or facsimile) of the PAWS Programmed Event Schedule Worksheet (copy included in the project installation package).
When planning the event schedule you must account for the time required by the wash cycle.
In the previous section “Setting W ash Duration” the length of the wash cycle was determined. Do not schedule fan operation until sufficient time has passed for the wash cycle to run to completion.
If your panel includes sequential wash operation determine the wash output quantity. Press and hold the (UP) (DOWN) arrows at the same time. The bottom display line will read “PROGRAM WASH QTY. X”. The value placed where the “X” is shown, is the wash quantity value.
Multiply the quantity of wash outputs by the wash duration to determine the total wash time required.
EXAMPLE: If you set the WASH DURATION for 4 minutes, and the wash
output quantity is 4, total wash time is 16 minutes (4 min. wash duration x 4 wash outputs = 16 minutes).
To stop the operation of the fans a “FAN OFF” event OR
a “WASH ON” event may be scheduled. While both functions turn the fans off, the WASH ON function will also run the hood(s) through a wash cycle.
You may schedule any function independent of relative functions. For example, if you normally operate the fans manually, but want to ensure that the fans are shut off each night, you could program a “FAN OFF” event at the end of the day. Some operations cook past midnight, so you may want to program a “FAN ON” event at the start of the cooking operation, and schedule a “FAN OFF” or “WASH ON” event for the following day.
1. To Program an Event
a) Press the MENU key. Display
Reads: ”SET CLOCK
”.
b) Use the (UP) arrow key until the
display reads “SET PROGRAM
”.
c) Press the ENTER key. Display
Reads: “SELECT DAY
d) Press the ENTER key. The bottom
display line reads: “SET DAY  
X ENTER
”.
e) Use the (UP) (DOWN) arrow
keys to adjust the Day value to the day you wish to program [1=Sunday, 2=Monday, 3=Tuesday, 4=Wednesday, 5=Thursday, 6=Friday, 7=Saturday].
f) Press the ENTER key to accept the
adjusted value. Display Reads: “SELECT DAY
”.
g) Use the (UP) arrow key until the
display reads “SELECT PROGRAM EVENT”.
h) Press the ENTER key. Display
Reads: “FAN ON #1”.
i) Use the (UP) (DOWN) arrow
keys until the display shows the function you wish to program. In the following example the “FAN ON #1 function is used to demonstrate the programming process.
j) Press the ENTER key. Display
Reads: “FAN ON #1 HOUR X
k) Use the (UP) (DOWN) arrow
keys to adjust the hour value. If you wish to clear this programmed event, adjust the hour value to “0”.
l) Press the ENTER key to accept the
adjusted value. If you accepted a value other than “0”. Display reads: “FAN ON #1 MIN. XX
m) Use the (UP) (DOWN) arrow
keys to adjust the minute value.
n) Press the ENTER key to accept the
adjusted value. Display Reads: “FAN ON #1 AM/PM. X
o) Use the (UP) (DOWN) arrow
keys to adjust the AM/PM value [1=AM, 2=PM].
p) Press the ENTER key to accept the
adjusted value. Display Reads: “FAN ON #1
”.
q) To continue programming
additional events for the same day: Use the (UP) (DOWN)
arrow keys until the display shows the function you wish to program. Repeat steps j to q. Each function may be scheduled to occur twice
14
per day (Fan On #1-Fan on #2, et cetera).
r) To select a new day to program:
Press the MENU key. Display Reads “SELECT PROGRAM EVENT”. Press the (DOWN) arrow key. Display Reads “SELECT DAY”. Repeat steps c to i.
s) To back up one level in the menu
tree press the MENU key.
t) To EXIT and return to the default
Display Messages press CLEAR/ABORT at any time. The
only programmed values that will be saved are those that were confirmed with an ENTER key.
D. Setting the Clock
The clock does not continue to keep time when the MENU mode is active. Therefore the time of day is the last item that should be set.
1. To Set Day of Week
(a) Press the MENU key. Display
Reads: ”SET CLOCK
”.
(b) Press the ENTER key. Display
Reads: “SET MINUTES
(c) Use the (UP) arrow key until the
display reads “SET DAY OF WEEK”.
(d) Press the ENTER key. The bottom
display line reads: “SET DAY  
X ENTER
”.
(e) Use the (UP) (DOWN) arrow
keys to adjust the Day value to the current day [1=Sunday, 2=Monday, 3=Tuesday, 4=Wednesday, 5=Thursday, 6=Friday, 7=Saturday].
(f) Press the ENTER key. The bottom
display line reads: “SET DAY OF WEEK”.
3. To Set Hour
(a) Use the (UP) arrow key until the
display reads “SET HOUR
”.
(b) Press the ENTER key. Display
Reads: “SET HOUR X Enter”.
(c) Use the (UP) (DOWN) arrow
keys to adjust the Hour value to the current time.
(d) Press the ENTER key to accept the
adjusted value. Display Reads: “SET HOUR
4. To Set Minutes
(a) Use the (UP) arrow key until the
display reads “SET MINUTES
(b) Press the ENTER key. Display
Reads: “SET MIN. XX Enter”.
(c) Use the (UP) (DOWN) arrow
keys to adjust the Minute value to the current time.
(d) Press the ENTER key to accept the
adjusted value. Display Reads: “SET MINUTES.
(e) To back up one level in the menu
tree press the MENU key.
(f) To EXIT and return to the default
Display Messages press CLEAR/ABORT at any time.
”.
2. To Set AM/PM
(a) Use the (UP) arrow key until the
display reads “SET AM/PM
(b) Press the ENTER key. Display
Reads: “SET AM/PM X Enter”.
(c) Use the (UP) (DOWN) arrow
keys to adjust the AM/PM value to the current time [1=AM, 2=PM].
(d) Press the ENTER key to accept the
adjusted value. Display Reads: “SET AM/PM
”.
”.
15
V. Engineering Data
A. Component Layout/Part Numbers
All PAWS panels share a common chassis and base components. Following is a list of components, AVTEC part number, description, and additional drawings when necessary. Refer to Figure V.A as a general reference.
1. Panel Faceplate
A stainless steel faceplate is provided as an integral part of the PAWS control panel.
2. AVTEC PAWS Overlay – P/N PP LBL0342
An adhesive backed polycarbonate colorfast label. All printing is printed second surface. The label is die-cut to index with # 3 (operator interface”).
3. Operator Interface – P/N EL MOD0303
Includes 2-line by 20 character LCD display, 5 programming keys and 5 control keys.
Figure V.A
4. Vent Light Switch – P/N EL SWTO318
5. Fire Pull Switch – P/N EL STA0301
Optional feature, Yellow pull switch with replaceable glass rod, (1) normally open contact and (1) normally closed contact.
6. PAWS PLC Chassis
Pre-punched stainless steel chassis with integral threaded fasteners for component mounting. Provided as an integral part of the PAWS control panel. Suitable for all PAWS models.
16
7. Programmable Logic Control
The PAWS panel uses a standard PLC with a proprietary program. Depending on the PAWS model the PLC part number will vary. AVTEC must load the program prior to shipment. Applications are listed below by model:
13. 1” x 1” wire Duct with Cover -
HD DCT0303
14. Din Rail (typical)
15. Power Plug for # 3 (operator Interface) included with operator interface
a) PAWS Model P30* through P37*
PLC (DL130AR) – P/N EL PLC0301
120vac PLC as provided includes 10 inputs, 8 relay outputs, and integral 24vdc power supply.
b) PAWS Model P44* through P47*
PLC DL240 includes:
CPU – P/N EL CPU0301 CPU battery – P/N EL BAT
0302 4-slot i/o base – P/N EL BSE
0301 DC Input Module – P/N EL
MOD0302 AC Relay Output Module – P/N EL RLY0316
120vac PLC as provided includes 8 DC inputs, 16 relay outputs, and integral 24vdc power supply.
8. Din Rail (typical)
9. Relay (Exhaust Fan) – EL RLY0334,
SPDT Relay with 120/1 coil, 7.5a @ 120vac contacts and ELRLY 0327 relay socket
10. Relay (Supply Fan) – EL RLY0334, SPDT Relay with 120/1 coil, 7.5a @ 120vac contacts and EL RLY0327 relay socket
11. Relay (Fuel Shut Off) – EL RLY0334, SPDT Relay with 120/1 coil, 7.5a @ 120vac contacts and EL RLY0327 relay socket
Relay (AC Power Loss, not shown) – EL RLY0334, SPDT Relay with 120/1 coil,
7.5a @ 120vac contacts and EL RLY0327 relay socket
12. Liquid Level Control – EL SEN0401, and 135664 (8-pin socket)
16. Operator Interface Serial Cable (connects #3 to # 7) EL CBL0301
17. Gas Delay Board RP ASY0308
For models P31, P35, & P45 Only.
18. PAWS Terminal Block Assembly (Upper) – EL BLK0316, |(includes
lower terminal block #21
19. Horn – EL HRN0301
22. Main Power Fused disconnect
(includes 15A fuse). Included with EL BLK0316
Main Power Replacement Fuse “Bus” MDL 15 P/N EL FUS0305
20. PAWS Terminal Block Assembly (Lower) – EL BLK0316, |(included with
upper terminal block #18
21. Detergent Pump Fused disconnect (includes 750mA time lag fuse). Included with EL BLK0316
Detergent Pump Replacement Fuse “Bus” 750MA, 250V P/N EL FUS0306.
For the Following components refer to
Figure II.C.1
22. Detergent Probe – P/N RP PRB0601
Cut to length.
23. 5-Gallon Detergent Tank – P/N HD TNK0302
Standard with Energy Distribution System mounted panels.
24. 2-Gallon Detergent Tank – P/N TNK0302
Standard with wall mounted panels.
25. ¾” Water Solenoid – P/N PB SOL0302
120vac coil.
26. 1” Water Solenoid – P/N PB SOL0303
120vac coil.
27. 1 1/4” Water Solenoid – P/N PB SOL0304 120vac coil.
17
28. 1 1/2” Water Solenoid – P/N PB SOL0305
120vac coil.
29. ¾” Ball Valve– P/N PB VLV756
30. 1” Ball Valve– P/N PB VLV750
31. 1 1/4” Ball Valve– P/N PB VLV790
32. 1 1/2” Ball Valve– P/N PB VLV0306
33. 1” Supervised Valve– P/N PB VLV0311
Optional valve replaces ball valve.
34. 1 1/4” Supervised Valve– P/N PB VLV0312
Optional valve replaces ball valve.
35. 1 1/2” Supervised Valve– P/N VLV0313
Optional valve replaces ball valve.
36. Water Pressure Switch– P/N EL SWT0345
Optional feature to monitor PAWS water
pressure.
37. Pressure Temperature Gauge– P/N HD GGE0303
38. ¾” Brass Check Valve–
P/N PB VLV0303
39. 1” Brass Check Valve–
P/N PB VLV0304
40. 1 1/4” Brass Check Valve– P/N PB VLV0305
49. 1 1/4” Atmospheric Vacuum Breaker – P/N PB BRK0306
For use with single wash output panels
50. 1 1/2” Atmospheric Vacuum Breaker – P/N PB BRK0312
For use with single wash output panels
51. 3/4” Pressure Type Vacuum Breaker – P/N VLV0321
For use with multiple wash output panels
52. 1” Pressure Type Vacuum Breaker –
P/N PB BRK0307
For use with m ultiple wash output
panels
53. 1 1/4” Pressure Type Vacuum
Breaker – P/N PB BRK0311
For use with multiple wash output panels
54. 1 1/2” Pressure Type Vacuum Breaker – P/N PB BRK0312
For use with multiple wash output panels
55. Detergent Pump – P/N HD PMP0301
56. Foot Valve – P/N HD PMP0303
With strainer screen
57. Check Valve – P/N PB VLV0342
Specific use for detergent pump with 3/8” O.D. tubing
41. 1 1/2” Brass Check Valve– P/N PB VLV0316
42. ¾” Wye (line) Strainer–
P/N PB WYE0301
43. 1” Wye (line) Strainer–
P/N HD STN0306
44. 1 1/4” Wye (line) Strainer– P/N PB WYE0302
45. 1 1/2” Wye (line) Strainer– P/N HD STN0305
46. 1/2” Shock Arrestor –
P/N PB SUP0301
47. 3/4” Atmospheric Vacuum Breaker – P/N PB BRK0305
For use with single wash output panels
48. 1” Atmospheric Vacuum Breaker – P/N PB BRK0302
For use with single wash output panels
18
B. Terminal Identification
Important note to installing electrician
: The installation must comply with the information provided
below to avoid damage to the electrical components and circuitry.
v Refer to the job specific wiring diagram for electrical interconnections. v Apply external power only to those terminals coded with a shaded box. Applied power may not
exceed specified electrical ratings.
v Do not exceed the specified output terminal current ratings. v If you are unsure or require assistance, contact AVTEC Product Service (800-621-8560) before
proceeding with installation.
AVTEC will not honor warranty claims result from of improper electrical interconnection or abuse.
TERMINAL
NUMBER
5, 6, 7
10
11
13
15
OUTPUT, KILL SWITCH (OPTIONAL): SWITCHED
1
CURRENT FROM TERMINAL 5, 6, or 7 OUTPUT, FIRE PULL SWITCH (OPTIONAL):
2
NORMALLY CLOSED, SWITCHED CURRENT FROM TERMINAL 5, 6, or 7 OUTPUT, FIRE PULL SWITCH (OPTIONAL):
3
COMMON, SWITCHED CURRENT FROM TERMINAL 5, 6, or 7 OUTPUT, HOOD FIRE SYSYTEM SWITCH:
4
SWITCHED CURRENT FROM TERMINAL 5, 6, or 7 OUTPUT: SOURCE VOLTAGE FOR INPUT DEVICES. 120VAC FOR MODELS P30 TO P37, 24VDC + FOR MODELS P44 TO P47. OUTPUT, HOOD EXHAUST DUCT SWITCH:
8
SWITCHED CURRENT FROM TERMINAL 5, 6, or 7
OUTPUT EXHAUST DAMPER HOT, 120VAC, 15A
9
OUTPUT: 20VDC, 2ma, DETERGENT PROBE 18 TO EXHAUST. FAN STARTER, CONTACT (NO)
OUTPUT: 20VDC, 2ma, DETERGENT PROBE 19 TO SUPPLY FAN STARTER, CONTACT (NO)
OUTPUT, SUPERVISED WATER SUPPLY VALVE
12
(OPTIONAL): SWITCHED CURRENT FROM TERMINAL 5, 6, or 7 OUTPUT, WATER SUPPLY PRESSURE SWITCH (OPTIONAL): SWITCHED CURRENT FROM TERMINAL 5, 6, or 7 OUTPUT, (OPTIONAL): 120VAC GAS SOLENOID,
14
HOT OUTPUT, (OPTIONAL): 120VAC ELECTRIC SHUNT TRIP, HOT AVTEC USE ONLY, (OPTIONAL UPS POWER
16
INPUT)
N POWER INPUT, 120VAC, 15 AMPS, NEUTRAL BUS.
COMPOSED OF 9 JUMPERED TERMINALS H POWER INPUT, 120VAC, 15 AMPS, HOT 26 G GROUND TERMINAL (CHASSIS GROUND) 27
FUNCTION
TERMINAL
NUMBER
17 NOT USED IN THIS APPLICATION.
18 OUTPUT, 120VAC SWITCHED HOT TO EXHAUST
19 NOT USED IN THIS APPLICATION.
20 OUTPUT, 120VAC SWITCHED HOT TO SUPPLY FAN
ALTERNATE FAN STARTER WIRING, N.O. DRY CONTACTS
(HOA STARTERS OR CONTROL VOLTAGE FROM STARTERS)
NOTE: PRE-WIRED JUMPER FROM TERMINAL H TO 17 AND 19
MUST BE REMOVED PRIOR TO APPLICATION OF POWER
17 TO EXHAUST. FAN STARTER, CONTACT (C)
20 TO SUPPLY FAN STARTER, CONTACT (C)
21
22
23
24
25
28 29
FAN STARTER 120VAC OUTPUT
FAN STARTER COIL.
STARTER COIL.
7.5A @ 120VAC MAX.
7.5A @ 120VAC MAX
7.5A @ 120VAC MAX
7.5A @ 120VAC MAX
OUTPUT: 120VAC, DETERGENT PUMP
OUTPUT: 120VAC, WASH SOLENOID #1
OUTPUT: 120VAC, (OPTIONAL) WASH SOLENOID #2
OUTPUT: 120VAC, (OPTIONAL) WASH SOLENOID #3
OUTPUT: 120VAC, (OPTIONAL) WASH SOLENOID #4
OUTPUT: 120VAC, (OPTIONAL) WASH SOLENOID #5 OUTPUT: 120VAC, (OPTIONAL) WASH SOLENOID #6 OUTPUT: 120VAC, (OPTIONAL) WASH SOLENOID #7 OUTPUT: 120VAC, (OPTIONAL) WASH SOLENOID #8
FUNCTION
19
C. Diagnostic Indicators and Switch
Settings
The Programmable Logic Controller that is provided with the PAWS panel includes diagnostic lights that will illuminate when an input or output is active.
The PLC and Operator Interface also include switches that must be configured in order for the panel to operate. Details are shown below.
1. Model P30 to P37 PLC
Refer to Figure V.C.1 for terminal locations. The diagnostic LED's are shown in Figure V.C.1 with their identifying labels. Input and Output assignments are as follows:
INPUTS
120vac is applied through switch devices to the terminals outlined below. The associated COMMON is connected to 120vac neutral. When an input is “ON” the associated diagnostic LED will light. Some inputs will have a lit LED in normal operation while others will illuminate only when the device is “ON”. Normal status is listed below as M to indicate a lit LED, and L to indicate the LED is “OFF”.
L Y4 = Wash #2 Solenoid L Y5 = Ex. Fan Relay L Y6 = Wash #3 Solenoid (all
except P31, P35)
L Y6 = GDR Reset (models P31,
P35)
L Y7 = Supply Fan Relay
Figure V.C.1
L X0 = Exhaust Duct Switch M X1 = Fire System Switch L X2 = Kill Switch L X3 = Spare L X4 = Water Valve L X5 = Water Pressure Switch L X6 = Detergent Probe L X7 = Spare L X10 = Spare M X11 = AC Power Loss
OUTPUTS
120vac, “hot”, is applied to the common terminal for all outputs. When an output is “ON” the associated diagnostic LED will light. Normal status for each Input is listed below as M to indicate a lit LED, and L to indicate the LED is “OFF”.
L Y0 = Audible Alarm (Horn) L Y1 = Detergent Pump L Y2 = Wash #1 Solenoid L Y3 = elec. Shunt Trip (all except
P31, P35)
M Y3 = GDR Power (models P31,
P35)
20
Figure V.C.2
2. Model P44 to P47 PLC
Refer to Figure V.C.2 for terminal locations. The diagnostic LED’s are shown in Figure V.C.2 with their identifying labels. Input and Output assignments are as follows:
INPUTS
24vdc positive is applied through switch devices to the terminals outlined below. The associated COMMON is connected to 24vdc negative. When an input is “ON” the associated diagnostic LED will light. Some inputs will have a lit LED in normal operation while others will illuminate only when the device is “ON”. Normal status is listed below as M to indicate a lit LED, and L to indicate the LED is “OFF”.
L X0 = Exhaust Duct Switch M X1 = Fire System Switch L X2 = Kill Switch L X3 = Spare L X4 = Water Valve L X5 = Water Pressure Switch
L X6 = Detergent Probe M X7 = AC Power Loss
OUTPUTS
120vac, “hot” is applied to the common terminal for all outputs. When an output is “ON” the associated diagnostic LED will light. Normal status for each Input is listed below as M to indicate a lit LED, and L to indicate the LED is “OFF”.
Relay Ou t put Module #1, (Slot 3)
L Y0 = Audible Alarm (Horn) L Y1 = Detergent Pump L Y2 = Wash #1 Solenoid L Y3 = elec. Shunt Trip (all except
P45)
M Y3 = GDR Power (model P45) L Y4 = Spare L Y5 = Ex. Fan Relay L Y6 = Spare (all except P45) L Y6 = GDR Reset (model P45) L Y7 = Supply Fan Relay
Relay Ou t put Module #2, (Slot 4)
Program address is shown in ( )
L Y0 (Y10) = Wash #2 Solenoid L Y1 (Y11) = Wash #3 Solenoid L Y2 (Y12) = Wash #4 Solenoid L Y3 (Y13) = Wash #5 Solenoid L Y4 (Y14) = Wash #6 Solenoid L Y5 (Y15)= Wash #7 Solenoid L Y6 (Y16)= Wash #8 Solenoid L Y7 (Y17) = Spare
21
A “Run–Terminal“ switch is provided on the PLC. The ”Run-Terminal“ switch must be in the “Terminal” position the panel to operate.
3. Operator Interface
Refer to Figure V.C.3 for switch settings and diagnostic LED locations.
For the panel to operate switch 1 and 2 must be in the “OFF” position (all the way to the left).
A transmit (labeled “TX”) and receive (labeled “RX”) LED are located on the back of the unit. The LED’s will light when the operator interface is communicating with the PLC.
A serial communication port is provided on the back of the unit. This port is connected to the PLC with a special cable that is supplied with the panel. See Figure V.C.3.
for
VI. Maintenance
A. Detergent Dispensing System (pump)
1. Detergent Tank
The detergent tank should be replenished at least weekly. The Low Detergent Probe will monitor the need for more frequent refills.
After an extended period of time the tank may require cleaning. The probe and pick up tube may be removed, but ensure they are re­installed as shown in Figure II.C.1.
2. Detergent
AVTEC EVACis a biodegradable detergent specifically formulated for use with water wash hoods.
AVTEC will provide a Lifetime Warrantee for the PAWS Detergent Dispensing System when AVTEC EVACis used exclusively.
EVACcan be obtained through Authorized AVTEC Service Agents. Refer to the EVAC spec sheet in the Appendix of this manual.
Figure V.C.3
3. Detergent Pump
Every six months:
Check the Foot Strainer Pick-Up to ensure the screen is not clogged. Refer to Figure II.C.1.
Check all tubing fittings to ensure they are tight.
For additional information refer to the pump manufacturer's manual that is included in the AVTEC Ventilator manual.
B. Plumbing
A Wye (line) strainer is included in the PAWS water manifold to protect the water solenoid(s) and hood spray nozzles. If you experience a loss in water pressure it is frequently due to a clogged wye strainer.
Before opening the cleanout on the wye strainer make sure the water is “OFF” and the water manifold is not under pressure.
A bucket should be placed under the cleanout prior to removing the cleanout plug. Some water spill will occur.
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Figure VI.B
Once the cleanout plug is removed withdraw the strainer screen.
Thoroughly clean the strainer screen and make sure additional debris is not lodged in the wye strainer body. Refer to Figure VI.B.
VII. Warranty
AVTEC INDUSTRIES INC. warrants to the original purchaser for use of our products, that any part thereof which proves to be defective in material or workmanship under normal use within one year from date of installation, will be replaced free of charge, labor to replace such part is warranted for one year from installation. All warranty labor to be performed during regular working hours, with no overtime premium.
All Warranty service must be authorized by the factory and be performed by AVTEC's authorized service personnel.
This Warranty is limited to the United States and Canada.
This Warranty does not apply to any damage resulting from shipping, improper installation, accident, unauthorized alteration, local codes not previously brought to the attention of AVTEC, misuse, or abuse; and does not cover loss of food,
other products or damage to equipment or property resulting from mechanical or electrical failure.
AVTEC neither makes nor assumes and does not authorize any other person to assume any other obligation or liability in connection with its products other than that covered in this Warranty.
FOR THE NAME AND LOCATION OF THE
NEAREST
AVTEC SERVICE AGENCY, CALL OR WRITE TO:
AVTEC INDUSTRIES INC. 120 KENDALL POINT DR. OSWEGO, IL 60543-8898
630-851-4800
Rev. 0502 1998 AVTEC Industries Inc.
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