Avia D 60, D65, D70, D75, D 80 Owner's Manual

...

Dear driver,

This driver‘s manual was worked out for familiarising with operation and basic maintenance of Your new AVIA truck and it should provide you with important information from point of view of safe operation.

We recommend you to read it carefully and to follow instructions mentioned in it.

This way, you will gain pleasant and safe vehicle operation without problems.

For long-term vehicle life and certain operational reliability, it is necessary to have vehicle repaired and maintained in some of our numerous authorised repair shops.

We would like to take advantage of this occasion to thank you for purchasing product of AVIA company and assure you about our interest of your maximum satisfaction..

We wish you to cover many thousands kilometres without accident.

AVIA ASHOK LEYLAND MOTORS s.r.o.

Praha - Letňany

Czech republic

Cargo truck documentation

Owner's Manual

To become perfectly familiar with the vehicle, it is necessary to study thoroughly Owner's manual and all additional instructions that are part of your vehicle documentation (e.g. Owner's Manual of automobile radio, certificate of warranty for battery etc.).

Service Booklet

Documentation also contains Service Booklet that contains:

n Identification data of vehicle n Basic warranty conditions n Warranty registration certificate n Record of regular service inspec-

tions

n Labour activities, maintenance in-

tervals

n Record of car body inspections n Specific Activities and maintenance n Contract repair shops list

Components of equipment that are designated with * are series mounted only on certain models or they are delivered only as exceptional equipment.

Warning!

n It is necessary to adhere at maximum rate the texts in this frame (Warning!).

In the case of vehicle sale, it is necessary to hand over complete documentation.

ContentsInformation

Description

Compartment.......................................4

Keys......................................................6

Door......................................................6

Electric window winder*......................7

Instrument panel - indicators.............8

Indicator lamps....................................8

Combined switch over switch..........12

Cruise control ISBe...........................14

Diagnostic sockets............................17

Switchbox and steering lock...........18

Gear-shifting lever............................19

Steering-wheel inclination

adjustment.........................................19

Heating and ventilation.....................20

Air conditioner* ...................................... 22

Seats..................................................24

Headrests...........................................25

Safety belts........................................26

Rear view mirrors..............................28

Rear view mirror remote control*....28

Headlamps inclination adjustment..29

Cab interior illumination...................29

Digital clock*......................................30

Socket / cigarette lighter...................30

Sun visors..........................................30

Cup holder.........................................31

Ashtray...............................................31

Hanger, storage pocket....................31

Engine bonnet...................................32

Tools and equipment........................33

Hydraulic tilting of cab......................34

Instructions for cab tilting.................34

Chassis and cab................................36

Operating instructions

Inspection before drive.....................38

Running-in of vehicle........................38

Maintenance......................................38

Engine starting..................................39

During drive.......................................40

Engine stopping................................41

Engine for D family vehicles............42

Engine lubricating system................42

Turbocharger.....................................44

Fuel filter draining..............................45

Engine Cummins ISBe

- Tensioning of belts....................46,47

Engine Dwav D432

- Tensioning of belts....................48,49

Fuel tank............................................50

Fuel.....................................................50

Cooling system..................................51

Air cleaner.........................................52

Steering..............................................53

Gearbox.............................................54

Clutch.................................................56

Rear axle............................................57

Front axle...........................................57

Brake system.....................................58

Driving brake.....................................60

Brake lining inspection.....................62

Anti - Blocking - System...................64

Emergency brake..............................65

Parking brake....................................66

Washer and wiper.............................67

Tyres and wheels..............................68

Load transport...................................69

Electric equipment............................71

Battery attachment............................72

Battery................................................73

Alternator...........................................73

Headlamps and lamps - location....74

Care of vehicle..................................75

Malfunctions and their remedy

Engine................................................77

Electric equipment............................83

Monoblock hydraulic

power-assisted steering...................84

Brake..................................................84

Parking and spring-actuated brake.85

Vehicle towing and rescue...............86

Spare wheel carrier (N, L, E)...........87

Wheel chock (N, L, E)......................87

Spare wheel carrier (K).....................88

Wheel chock (K)................................88

Change of wheel...............................89

Change of bulbs................................90

Fuse box - cab...................................96

Fuse box - under battery

cover...................................................98

Starting by means of jumper

cables (D432)..................................100

Technical data

Engine..............................................102

Chassis............................................104

Brake................................................167

Dimensions of chassis-cabs..........108

Weights and weight on axles.........109

Tyre inflation....................................110

Truck circle diameter......................110

Gear ratios.......................................111

Maximum vehicle speed, climbing

performance....................................112

Electric equipment..........................113

Bulbs................................................114

Fuel consumption............................115

Service fluids...................................115

Vehicle identification number.........116

Labels...............................................117

D E S C R I P T I O N

Compartment

FN0010

26 19 20 16 15 14 27 22 21 23 24

2 4

1 11

D E S C R I P T I O N

1 Combined change-over switch

-flash lamps

-position lamps

-low-beam headlamps

-high-beam headlamps

2 Combined change-over switch

-windscreen wiper control

-windscreen washer control

-exhaust brake

3 Controls

-front fog lamps

-rear fog lamps

4 Controls

-warning lamps

-rear-view mirror heating

5 Controls

-auxiliary drive

-differential lock

-truck superstructure illumination

-air conditioner

-cruise control (ISBe)

-cruise control - ON/OFF (ISBe)

-cruise control - SET/RESET (ISBe) 6 Measurement instruments and indicator lights 7 Digital clock 8 Heating control 9 Controlled air outlet

10Window winder 11Door open and lock 12Switchbox 13Parking brake 14Headlamp adjustment 15Rear-view mirror adjustment 16Gear-shift lever 17Horn 18Loudspeaker 19Ashtray 20Storage compartment 21Steering-wheel inclination control lever 22Clutch pedal 23Driving brake pedal 24Accelerator pedal 25Safety belt height adjustment 26Storage compartment (with cover *), fuse box 27Plug socket / cigarette lighter 28Plug socket 12 V

D E S C R I P T I O N

Keys

n Two keys are delivered - it is advised

to hide one of them outside vehicle as a spare key.

n A label is fastened to keys where key

number is stamped. It is advised to hide it outside vehicle and record the number.

n When vehicle is equipped with re-

cording speedometer, key for opening it is delivered with vehicle.

Door

FN0030FN0020 FN0040

Exterior side

It is possible to lock and unlock both doors by means of key from exterior side. Key is inserted into lock (item 1). Grasping the door handle (item 2) and pulling outside results in door opening.

Unlocking - Insert the key, turn the key 90° counter clockwise and back to the basic position, where the key can be removed. Locking - Insert the key, turn the key slightly clockwise and back to the basic position.

inner side

n (item 4)

A - Unlocked door B - Locked door (Door locked this way

cannot be opened from both exterior and inner side).

n Pulling lever (item3) door is opened

from inner side.

n Turning winder handle (item 5) re-

sults in window opening and vice versa.

D E S C R I P T I O N

Central door lock

Central door lock is possible to lock or unlock from driver‘s side both doors.

Warning!!

n Before leaving vehicle, always remove ignition key from switchbox. n It is necessary to take care of closing rear and side doors of vantype truck and it is not permitted to transport such cargo that disables proper door closing. If vantype truck damage occur due to improper rear or side door closing manufacturer exclude the truck from warranty.

Electric window winder

n It is possible to wind windows only

when key is in position ON.

n Winding operates for the time of

pressing the button.

n Controls are placed on upper part of

doors.

n Both windows can be controlled from

the place of driver.

n Right side window can be controlled

from the place of front seat passenger.

n Control (item 1) - for window on driv-

er‘s side.

n Control (item 2) - for window on front

seat passenger‘s side.

FN0050

n Pressing of rocker switch front side

results in opening window, pressing the other side window is closed.

Warning!

Take care of grip - mechanism is able to create such force that could result in injury.

D E S C R I P T I O N

Instrument panel - indicators

!D432

1 Recording speedometer 2 Engine revolution indicator 3 Pressure gauge of brake system

circuit I.

4 Pressure gauge of brake system

circuit II.

5 Fuel reserve indicator, reserve

6 Coolant temperature indicator,

7 Indicator lamp block I. 8 Indicator lamp block II. 9 Indicator lamp block III.

fuel indicator lamp

indicator lamp

FN0065

Indicator lamps

FN0070

Direction indicator lamp

n According to switched on flasher light

control, left or right indicator lamp flashes.

n Shorter time interval of flashing indi-

cates damage of flasher lamp bulb (it is necessary to replace burnt bulb immediately).

High-beam headlamps

It glows when high-beam headlamps are switched on.

Battery charging

n It glows when ignition is switched on,

after engine starting it should be switched off.

D E S C R I P T I O N

n When indicator lamp is not switched

off or it starts glowing during driving, it is necessary to stop vehicle and engine and proceed according to chapter Mal-

functions and their repair.

Engine lubrication

(only D432)

n It glows when key is in position ON, after engine starting it should be switched off. n When indicator lamp is not switched off or it starts glowing (shine through) during driving, it is necessary to stop vehicle and engine and proceed according to chapter Malfunctions and their repair.

ABS (vehicle)

n It glows when key is in position ON

(for check of diode function), after short time interval it should be switched off.

n When indicator lamp is not switched

off after short time interval or it starts glowing during driving, it is necessary to stop vehicle and proceed according to chapter Malfunctions and their repair.

Warning!

The indicator lamp may start shine throughin irregular intervals with low light intensity. This shining through does not indicate failure, bur it is caused by continuous inspection of ABS control unit.

Brake system failure

n It glows when key is in position ON (for

check of diode), after short time interval it should be switched off.

n When indicator lamp is not switched

off after short time interval or it starts glowing during driving, it is necessary to stop vehicle and proceed according to chapter Malfunctions and their repair.

Parking brake

n It glows when parking brake is ap-

plied and when air pressure is lower.

n When it glows, it isn‘t possible to

move off or when it starts glowing during driving, it is necessary to stop vehicle and proceed according to chapter Mal-

functions and their repair.

Minimum level of braking fluid

n It glows when key is in position ON (for

check of diode function), after short time interval it should be switched off.

n When indicator lamp is not switched

off after short time interval or it starts glowing during driving, it is necessary to stop vehicle and proceed according to chapter Malfunctions and their repair.

D E S C R I P T I O N

Minimum washer fluid level

It glows in the case of washer fluid small quantity.

FN0080

Brake lamp

n It glows when brake lamp bulb is

burnt.

n It is necessary to replace the faulty

bulb.

Low-beam headlamps

It glows when low-beam headlamps are switched on.

Tilting of cab

It glows when the cab is improperly fixed in rear support (it is necessary to repair at once).

Air cleaner (clogged)

n It glows in case of clogged air filter. n It ai necessary to replace air filter

element.

Safety belt

Necessity of safety belt fastening is noticed.

D E S C R I P T I O N

FN0090

Exhaust brake

It glows when exhaust brake operates (only D432, 422).

Differential lock

It glows when differential lock is activated.

Cargo area tipping

It glows when cargo area is tipped.

Auxiliary drive

It glows when auxiliary drive is activated.

Reverse lamp

It glows when reverse gear is engaged.

Flasher lights of trailer

n It glows when flasher lights are acti-

vated and trailer is towed.

n Shorter time interval of flashing indi-

cates damage of flasher lamp bulb (it is necessary to replace burnt bulb immediately)

Engine – stop ISBe

n It glows when switchbox is in posi-

tion "ON" (for checking operation) After short time if must go out.

n It glows in a case of serious defect of

engine.

n If it will not go out after short interval,

or if it will glow during drive, you must stop vehicle and follow chapter "Mal-

functions and their remedy".

Engine-warning. ISBe

n It glows when switchbox is in posi-

tion "ON" (for checking operation) After short time if must go out.

n It glows in a case of mistake or defect

of engine component. If it will not go out after short interval or if

it will glow during drive, you must stop vehicle and follow chapter "Malfunc-

tions and their remedy".

Glowing plugs

It glows after turning ignition key in switchbox to position „ON“. For ISBe only at lower evoironmental temperatures. After switching off, it is possible to start engine.

Engine – maintenance ISBe

n It glows when the switchbox is in

position ”ON” (for checking operation). After short time if must go out.

n It glows in a case of necessary main-

tenance (exchange of oil.

n If it will not go out after short interval,

or if it flickers or if it will glow during drive, you must stop vehicle and follow chapter "Malfunctions and their remedy".

D E S C R I P T I O N

Combined switch over switch

1 Flasher lamps

Flasher lamps are active when key is in position ON. They are set by vertical movement, perpendicular to steering wheel centreline.

right flasher lamps - shift control

lever upward

left flasher lamps - shift control

lever downward

2 Position lamps and low beam headlamps

They are switched on by turning tip of control lever. Lamps that have their symbol aligned with notch shine

OFF Lamps are switched off

FN0100

Position lamps are switched on Low beam headlamps are switched on (alternatively main beam headlamps)

n Audible signal indicates open doors

and burning lights.

3Low and high beam switch over

n To switch on high beam headlamp,

press control lever in direction from steering wheel (high beam is indicated by indicator lamp).

n Switching over is performed by pull-

ing control lever to original position.

4 Headlamp flasher

n Pull slightly control lever to steering

wheel (high beam indicator lamp are switched on).

n Lamps glow for the time of holding

the lever.

5 Windscreen washer

n Wiper and washer are active when

key is in position ON.

n Washer is switched on by pressing

to the end of control lever. Washer pump is activated for the time of pressing the switch.

6 Windscreen wiper

It is switched on by turning the end of control lever:

OFF Wiper is switched off INT Position for selection of pulsating

wiper time interval (in this position it is possible to select arbitrary in terval that is gradually controlled by rotary ring (item 7).

LO Slow and uninterrupted wiping. HI Fast and uninterrupted wiping.

7 Selector of pulsating wiping interval

Interval is the shortest in position F, turning of ring increases the interval.

D E S C R I P T I O N

FN0110

8 Exhaust brake

Position 0 - push combined switch in direction from driver forwards and downwards - the engine brake is switched off. Position 1 -pull the switch in direction to driver backwards and downwards - the engine brake is is on during operation of break pedal. Position 2 - push the switch in direction from driver forwards andupwards - the engine brake is on after too sening

accelerator pedal (at revolutions higher than idle speed). Position 3 - pull the switch in direction to driver backwards and upwards - the engine brake is on after loosening accelerator pedal or during operation of break pedal as well.

It is recommended to engage & disengage the engine brake at least once a week - engine brake service-life is extended in this way.

Warning!

n By actuating the accelerator pedal - the engine brake is disengaged automatically from its action. n Action of the engine brake is signalled by a warning lamp. n Signalling by the warning lamp depends on action of the engine brake, not at all on the switch position.

D E S C R I P T I O N

Controls

1Auxiliary drive

n It is engaged when vehicle is motion-

less when engine speed is low for about 6s.

n When engine is running, it is neces-

sary to press clutch pedal.

n Engaged drive is indicated by indica-

tor lamp.

11109

2Differential lock engaging

n It is engaged when vehicle is motion-

less when engine speed is low for about 6s.

n Use only for the time necessary to

overcome more severe driving conditions.

n Engaged lock is indicated by indica-

tor lamp.

FN0125

Warning!

It is possible to engage items 1. and

2. only under air pressure higher than 0.55 MPa - otherwise engaging isn‘t reliable.

It is recommended to engage & disengage the differential lock at least once a week - differential lock service-life is extended in this way (it is effective especially for the EATON final drives).

3 Warning lights

n Indicated by lamp, placed in control. n It is possible to switch on even when

ignition is switched off.

4Outside rear-view mirror heating

It is indicated by bulb in control.

Warning!

Allow heating to operate for needful time.

D E S C R I P T I O N

5Rear fog lamps

n It is possible to switch rear fog lamps

on only when low beam, high beam or front fog lamps are switched on.

n Owing to dazzle effect they are al-

lowed to use under fog, heavy rain and snow conditions.

n It is indicated by bulb in control.

6Front fog lamps

n Fog lamps shine when position

lamps and low or high beam lamps are switched on.

n It is indicated by bulb in control.

7Cargo space illumination

It is indicated by bulb in control.

8Air conditioner

n Cooling device operates only when

engine is running.

n Air conditioner does not operate, when

rotary switch of blower is in off position.

n Signalled by bulb in control.

9Reset / coast ISBe

n It resets speed, adjusted on cruise

control.

n It is possible by this switch to reduce

revolution of engine during drive or with P.T.O..

10 Cruise control switch ISBe

n It is used for switch ON cruise control

or P.T.O..

11 Set / accelerate ISBe

n It sets real speed to memory of cruise

control. It is possible to increase revolution of engine during driving or using P.T.O..

n During diagnostic testing, of switch

pressing will set next defect code.

FN0135

Acoustic horn

Control of acoustic horn is located in the centre of steering wheel.

D E S C R I P T I O N

Cruise control ISBe

FN0136

n Cruise control keeps adjusted speed

(engine revolution during driving or using P.T.O.) without using accelerator pedal.

n Three control elements in central

panel of dashboard are used.

n Cruise control begins operation

above approx. 48 km/h, using P.T.O. up to 48 km/h (optional).

Adjustment of cruise control

n Press ”Cruise control” switch ON. n Reach required speed and than

press shortly switch ”Set/accelerate”: Now the speed is adjusted in memory and the engine will keep this speed without using accelerator pedal.

n It is possible to increase speed by

accelerator pedal . After releasing pedal, the speed of the vehicle will be influenced again by the cruise control (of course, ”Cruise control (main)” switch must be in the ON position.

n All functions will be cancelled after

actuating clutch pedal, brake pedal or by switching ”Cruise control” switch to OFF position. Operation of cruise control will be restored by short pressing of switch ”Reset / coast” it means that it is not necessary to adjust cruise control again.

Adjustment of P.T.O. revolutions at parking of vehicle.

n Adjustment of P.T.O. revolutions when

the truck is at stand still.

n Press switch "Cruise control". n Increase revolutions by pressing

"Set / accelerate" switch (range of adjustable revolutions is 950 - 3000 rev./ min.). By holding switch, revolutions in crease continuously. By pressing switch, revolutions increasle by steps (approx. 25 rev./min.).

n By pressing switch "Reset / coast",

1200 rev./min. will be set automatically.

Warning!

n If cruise control is not used, ”Cruise control” switch must be in the OFF position. n Speed of the vehicle can be influenced by climbing or by weight of load . Therefore use cruise control only during driving on level ground or when differences of landscape elevation are only small.

Diagnostic sockets

D E S C R I P T I O N

1 Socket for ABS diagnostics 2 Socket for engine diagnostics

ISBe

3 Switch of engine diagnostics

ISBe

4 Fuse box for voltage changer

(fuses 2x 5A)

n Diagnostic sockets are placed un-

der package compartment in the instrument panel.

n Access is facilitated after removing

bottom of the package compartment that is loosened by rotating two turnable holders (rotation direction is marked on the cover).

FN0132

D E S C R I P T I O N

Switchbox and steering lock

FN0140

Switching positions

n Position "LOCK"

Only in this position, it is possible to insert and remove ignition key. Merely recording speedometer, electric clock or radio are connected. Only in this position, steering wheel shaft is automatically locked.

n Position "ACC"

Steering is unlocked, electric circuits that are connected through switchbox are without voltage. After switching over from position "ON" to this position, en- gine is stopped.

FN015cu

n Position "ON"

Following indicator lamps glow: (see fig.)–battery charging,

only D432)

, brake system malfunction,

(engine lubrication

parking brake, minimum level of brake liquid, glowing plugs, ABS, coolant temperature, fuel reserve. In the case of engine ISBe, also following indicator lamps glow:engine–stop, engine– warning, engine–maintenance. After few seconds,only following indicator lamps

remain to glow: battery charging,

lubrication only D432)

, possibly glowing

(engine

plugs. After glowing indicator lamp will go out, engine is ready to start. Electrical circuits, connected to switchbox, are under voltage.

Warning!

If after short time any indicator lamp, which is tested only itself, will glow, it is necessary to follow Chapter "Malfunction and their remedy".

n Position "START"

The engine can start only if gears are disengaged, without using accelerator pedal. Position is not locked. For restarting, turn back ignition key to position "ACC" - that prevents from restarting of running engine that could result in starter motor damage.

Warning!

n Function of switchbox is assured when battery master switch is on. n Do not switch off battery master switch or disconnect battery terminals when engine is running to prevent alternator or some electric device damage.

D E S C R I P T I O N

Gear-shifting lever Steering-wheel inclina-

tion adjustment

Position Gearbox type Number of

1 ZF S5-42 5

2 ZF 6 S 850 6

gears

FN0160

FN0170

n Release steering wheel pulling con-

trol lever in direction to yourself and adjust steering wheel position to required position.

n After adjustment, press control lever

in forward direction up to stop.

Gear changing is performed mechanically by means of gear shifting lever, when clutch pedal is depressed.

Warning!

To adjust steering wheel during drive isn‘t acceptable.

D E S C R I P T I O N

Heating and ventilation

n The truck cabin is heated by a hot

water heating. It is possible to use it after coolant is heated up in the cooling&heating water circuit after the engine is started.

n Heating is controlled and regulated

by turning of heating controls located on instrument panel.

n Heating valve control (item 3) regu-

lates quantity of water flowing through heating element and so temperature of outlet air (when turning to red field, hot air is produced and vice versa).

n Control (item 1) regulates fan speed

and so quantity of air that comes through the system. Speed is adjustable in four steps.

n Air flow direction control (item 2) en-

ables to select direction of air outlet (The way of cab heating).

n Button (item 4) switches on or off

mode of circulating air in cab.

n Rib inclination (item 5) of air outlet

can change angle of air flow. Quantity of air flowing from individual vent hole can be controlled by wheels (item 6).

1Heating fan control 2Air flow direction control

to heads of crew

to legs and heads of crew

to legs of crew

to legs, windscreen and side

windows

to windscreen and side windows

3Heating valve control - temperature

regulation of outlet air.

4Mode of circulating air.

FN0185

D E S C R I P T I O N

Removing hoarfrost and bedewed windows

n (item 1) up to stop to position IV. n (item 3) to the left up to stop. n (item 2) turn to position . n Close vent holes by control wheels.

Removing icing from windscreen

n (item 1) up to stop to position IV. n (item 3) to the left up to stop. n (item 2) turn to position . n Switch mode of air circulation, n Close vent holes by control wheels.

Maintaining windows in status without bedew under higher humidity.

When windows are constantly bedewed (e.g. in rain), it is necessary:

n (item 1) to position II or III. n (item 2) turn to position . n (item 3) if necessary to area of heating.

Ventilation

n (item 1) to required position. n (item 3) to the right stop. n (item 2) turn to position

Pleasant heating

n (item 1) to position II or III.

FN0195

n (item 3) to required heating output. n (item 2) turn to position .

Maximum heating

n (item 1) to position IV. n (item 2) turn to position n (item 3) to the left up to stop. n Switch on mode of circulating air.

Warning!

Heating output is dependent on coolant temperature. Maximum heating output is obtained after heating engine to operation temperature.

D E S C R I P T I O N

Air conditioner*

n Air conditioner is combined cooling

and heating equipment.

n Cooling unit of air conditioner cools

air and removes moisture out of air.

n Cooling device operates only when

engine is running.

6 7

Controls

n Air conditioner is switched on (off) by

control (item 1) designated with symbol (indicated by bulb located in

control). n Air conditioner doesn‘t

operate when rotary switch is in off position.

n Control of heating valve (item 4) reg-

ulates temperature of inlet air (turning to red field - hot air and vice versa). It is possible to use it even when air conditioner is switched on.

n Control (item 2) regulates fan speed

and so quantity of air passed through

system. Speed of air flow is adjustable in four steps.

n Control of air flow direction (item 2)

enables to select direction of air outlet (way of cab heating)

n Button (item 5) switches on (off)

mode of air circulation in cab (indicated by bulb located in control).

n Travel of air outlet fins (item 6) can

change angle of air flow. Air quantities regulated by wheels (item 7).

FN0195

Optimal cooling

n (item 1) to requested position (posi-

tions II and III are optimal)

n (item 3) up to stop to the right, tem-

perature can be regulated according to need by means of turning to the left.

n (item 2) turn to position n Press switch with symbol (bulb

in control glows)

n In this mode, exterior air is sucked

and cooled.

Maximum cooling

n Close all windows n (item 1) to position IV n (item 3) up to stop to the right n (item 2) turn to position n Press control with symbol . (bulb

in control starts to glow)

n Switch mode of air circulation on

FN0185

D E S C R I P T I O N

Warning!

It isn‘t recommended to smoke when air circulation in cab mode is on.

Warning!

n If vehicle is parked on direct sun, open windows before switching on of air conditioner. n It is recommended to operate air conditioner at least once a week - it extends life of air conditioner.

D E S C R I P T I O N

Seats

Adjustment of seat backrest inclination (a)

Tilting of seat backrest backwards is performed by control lever (item 1) lifting and pressing to backrest in backward direction.Tilting of seat backrest forwards is performed by control lever (item 1) lifting and slight pressing to backrest in backward direction and consequential release of backrest that automatically tilts forwards. The backrest is secured by releasing the small lever.

Adjustment in longitudinal direction (b)

n Longitudinal shift is released by pull-

ing control lever (item 2) upwards and

FN0200

then it is possible to adjust seat to required position. The seat is released by releasing the small lever.

n Seat should be adjusted so that driv-

er can safely control pedals.

Adjustment of seat squab incline (c) and height (d) on the driver´s pneumatically sprung seat

n Front part of seat is adjustable by

lever (item 3).

n Rear part of seat is adjustable by

lever (item 4).

n Regulation in upward direction is

performed in released status.

FN0210

a b

c d

Proper adjustment of seats

n Backrest should be adjusted so that

driver could hold steering wheel in its highest point by slightly wrinkled hands.

n Quick and safe manipulation with

necessary controls that are important for driving must be secured.

n It must result in free holding of body

for maximal protective effect of safety belts.

Warning!

For precautionary reasons, driver‘s seat is allowed to adjust only when vehicle stops.

Headrests

FN0220

n Headrests are height-adjustable. n For height adjustment of headrest,

press stop in direction to back wall.

n Adjust headrest so that its position

recommends to physical dimensions of driver‘s figure.

D E S C R I P T I O N

Warning!

n Good adjustment of headrest effectively supports nape during rear impact. n For precautionary reasons, driver‘s headrest is allowed to adjust only when vehicle stops.

D E S C R I P T I O N

Safety belts

FN0230

n The truck cabin is equipped with pre-

loaded three-point seat belts of outward seats.

n The middle seat features two-point

seat belt with mechanical adjustment.

n Safety belts are used as passenger

protection in case of accident.

n Safety belts must be used during

each drive - even in city traffic.

D E S C R I P T I O N

Use of safety belts

n Necessity to use safety belts is sig-

nalled by relevant indicator lamp*.

n Take safety belt catch and slowly

draw over thorax and pelvis.

n The belt must fit tightly to centre of

shoulder and pelvis.

n When the belt is during pulling out

locked, release it and let it wind back and than pull it out again.

n Insert catch into belt lock that corre-

sponds to the seat.The belt is properly fixed after snap into lock.

n The belt is released after pressing

red lock stopper.

Height-adjustment of safety belts

n Due to height adjustable upper bear-

ing of belt, it is possible to adapt belt best way to physical dimensions of figure.

n For height-adjustment, press button

in downward direction, turn upper belt bearing in direction to yourself (upwards) and adjust to requested position.

Warning!

n Belt must not lie over rigid or easy fractured objects that could be e.g. in your clothing, in pockets. n Safety belts that went through accident or they are damaged must be unconditionally replaced by new belts. n Take care of the belt not to be twisted and to lie over pelvis and at least over soft parts of body. n Maximum effect can be reached with proper seating position in cab. n One seat belt is allowed to bind only one person. n Maintain safety belts clean (dirt influences on winding mechanism). For cleaning, it is recommended to use soft soap solution. n When safety belt is damaged, let it replaced.

D E S C R I P T I O N

Rear view mirrors

n Vehicles are equipped with heated

rear view mirrors.

n Heating is switched on by control

that is placed on instrument panel and it is indicated by indicator lamp placed directly on control.

n Heating is used for necessary time.

Warning!

n For safety reasons, mirrors must be adjusted before drive. n It is necessary to pay attention of judgement about size and distance of vehicle or another objects that are visible in side convex mirror (objects look smaller and they are displayed more distant then it is in reality.

Rear view mirror remote control

n Turn control to select between left

and right mirror.

To the left - left mirror - position A. To the right - right mirror - position B.

n Requested position of mirror is

reached by skewing of four-position control.

FN0240

D E S C R I P T I O N

Headlamps inclination adjustment

K 1 2 3

N 1 2 3

L 1 2

FN0255 FN0260

n Regulation wheel changes head-

lamp inclination.

n Basic adjustment is performed with

vehicle without cargo load (notch of adjustment control aligned with nought).

n Payloads of given version are men-

tioned in table Weights and weight on

axles.

E 1 2

Warning!

It is obligatory for driver to adjust headlamps inclination according to actual vehicle load with cargo.

Percentage of payload

30% 50% 70% 100%

Cab interior illumination

2 3

n Ceiling light bulbs are switched on

by controls located directly on lamp.

n Controls (item1) and (item 2) switch

on (off) illumination of driver‘s side.

n Control (item 3) switches on (off)

illumination of front-seat passenger ‘s side.

D E S C R I P T I O N

Digital clock

n Button „HOUR“ adjusts individual

hours.

n Button „MIN“ adjusts individual min-

utes.

n Button „SET“ clears minutes to whole

hours.

n Button „DISPLAY“ illuminates clock

when switchbox is in position „LOCK“. Clock is illuminated for time of button holding.

FN0270

Socket / cigarette lighter

n Socket (pos. A) may be used for con-

nection of cigarette lighter or additional current consumer having 24V supply. To use the socket * (pos. B) for current consumers having 12 V supply

n Cigarette lighter is switched on by

pressing to extension piece. After of heating of heating element in lighter, extension piece springs up. Remove heated lighter and use it immediately (element quickly looses heat energy).

Warning!

n During manipulation with lighter take a good care of burn. n When lighter does not spring up after about 30 seconds, it is necessary to remove it to prevent heat damage.

FN0280

Sun visors

FN0295

n Sun visors are located above wind-

screen in ceiling panel.

n They can be lowered according to

need.

n Adjust sun visors to protect against

bedazzlement.

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