Avdel 07556 Instruction Manual

I n s t r u c t i o n M a n u a l

Threaded Insert Power Tool

Pass onto user to read and keep for reference

07556

07556

AIR PRESSURE Minimum - Maximum 5 - 8 bar 75 - 120 lbf/in

2

FREE AIR VOLUME REQUIRED @ 5 bar / 75 lbf/in

2

510 litres/min 18 ft3 /min

MOTOR SPEED @ 75 lb/in

2

1000 RPM (clockwise)

CYCLE TIME Approximately 3 seconds

NOISE LEVEL 80 dB(A)

WEIGHT Without nose equipment 1.76 kg 3.9 lb

VIBRATION Less than 2.5 m/s

2

8 ft/s

2

S P E C I F I C A T I O N S F O R 0 7 5 5 6 T O O L

AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which
may be introduced after publication. For the latest information always consult Avdel.

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C

O N T E N T S

General 2

Specific to 07556 Tool 3

General 4

Tool Dimensions / Selection 4-5

Air Supply 6

Operating Procedure 6

Clutch Adjustment - Accessories 7

Fitting/Servicing/Components 8-9

Regular Servicing 10

Maintenance 11-13

General Assembly & Parts List 14-15

Fault Diagnosis Table 16

S A F E T Y

I N T E N T O F U S E

P U T T I N G I N T O S E R V I C E

N O S E A S S E M B L I E S

S E R V I C I N G

F A U L T D I A G N O S I S

1

S

A F E T Y

This instruction manual must be read with particular attention to the following safety rules,
by any person installing, operating or servicing this tool.

DO NOT USE OUTSIDE THE DESIGN INTENT.

DO NOT USE EQUIPMENT WITH THIS TOOL/MACHINE OTHER THAN THAT

RECOMMENDED AND SUPPLIED BY AVDEL.

ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE,
NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR
REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE
PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

THE TOOL/MACHINE MUST BE MAINTAINED IN A SAFE WORKING CONDITION AT
ALL TIMES AND EXAMINED AT REGULAR INTERVALS FOR DAMAGE AND FUNCTION BY
TRAINED COMPETENT PERSONNEL. ANY DISMANTLING PROCEDURE SHALL BE
UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES. DO NOT DISMANTLE
THIS TOOL/MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS.
CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS.

THE TOOL/MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH
RELEVANT HEALTH AND SAFETY LEGISLATION. IN THE U.K. THE “HEALTH AND SAFETY AT
WORK ETC. ACT 1974” APPLIES. ANY QUESTION REGARDING THE CORRECT OPERATION
OF THE TOOL/MACHINE AND OPERATOR SAFETY SHOULD BE DIRECTED TO AVDEL.

THE PRECAUTIONS TO BE OBSERVED WHEN USING THIS TOOL/MACHINE MUST BE
EXPLAINED BY THE CUSTOMER TO ALL OPERATORS.

ALWAYS DISCONNECT THE AIRLINE FROM THE TOOL/MACHINE INLET BEFORE
ATTEMPTING TO ADJUST, FIT OR REMOVE A NOSE ASSEMBLY.

DO NOT OPERATE A TOOL/MACHINE THAT IS DIRECTED TOWARDS ANY PERSON(S).

ENSURE THAT VENT HOLES DO NOT BECOME BLOCKED OR COVERED AND THAT
HOSES ARE ALWAYS IN GOOD CONDITION.

2

In addition to the general safety rules opposite, the following specific safety points must also
be observed:

THE OPERATING PRESSURE SHALL NOT EXCEED 8 BAR - 120 LBF/IN2.

DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE.

WHEN USING THE TOOL, THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY
THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST FASTENER
PROJECTION, SHOULD A FASTENER BE PLACED ‘IN AIR’. WE RECOMMEND WEARING
GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLICATION.

TAKE CARE TO AVOID ENTANGLEMENT OF LOOSE CLOTHES, TIES, LONG HAIR,
CLEANING RAGS ETC. IN THE MOVING PARTS OF THE TOOL WHICH SHOULD BE KEPT DRY
AND CLEAN FOR BEST POSSIBLE GRIP.

WHEN CARRYING THE TOOL FROM PLACE TO PLACE KEEP HANDS AWAY FROM THE
TRIGGER/LEVER TO AVOID INADVERTENT START UP.

ALWAYS ADOPT A FIRM FOOTING OR A STABLE POSITION BEFORE OPERATING THE
TOOL AND BE AWARE OF A TORQUE REACTION ON THE HANDS WHEN THE TOOL IS
OPERATING, PARTICULARLY DURING THE REVERSING SEQUENCE. GRIP THE TOOL FIRMLY
TO BE ABLE TO COUNTER THE TORQUE REACTION, BUT NOT TOO TIGHTLY.

KEEP HANDS AWAY FROM THE ROTATING DRIVE SCREW AND THE NOSE END OF
THE TOOL. IF A FASTENER BECOMES JAMMED ON THE DRIVE SCREW, SHUT OFF THE AIR
SUPPLY AND DRAIN THE SUPPLY LINE TO THE TOOL BEFORE ATTEMPTING TO DISLODGE IT.

THE TOOL IS NOT ELECTRICALLY INSULATED.

THIS TOOL IS NOT DESIGNED FOR USE IN COMBUSTIBLE OR EXPLOSIVE
ATMOSPHERES.

3

The pneumatic 07556 type tool is designed to place Avdel threaded inserts at high speed making it ideal for batch or flow-line assembly
in a wide variety of applications throughout all industries.

Use the selection tables below and opposite to select a complete tool which will be fitted with the correct nose assembly for the threaded
insert selected. `A’ and `B’ dimensions will help you assess the accessibility of your application.

It is also possible to order the base tool only (part number 07556-00400). For details of Nose Assemblies see pages 8 and 9.

I

N T E N T O F U S E

4

7556 TOOL SELECTION

NOSE (see drawing opposite for A & B)

TORQUE

SETTING (lbf ins)

Ø

COMPLETE

TOOL PART Nº

NOSE ASSY PART Nº

A (mm)

INSERT

NAME & SERIES

B (mm) A (in) B (in)

UNSET

CLUTCH PART Nº

THIN

3

/16

BSW

30 - 35 08556-00308 13 101/

2

13

/3207556-09916 07556-01016

SHEET

1

/4

BSW

35 - 40 08556-00309 13 131/

2

1

/

2

17

/3207566-09918 07556-01018

NUTSERT

5

/16

BSW

50 - 55 08556-00312 14 149/

16

9

/

16

07443-09910 07556-01010

(9650)

1

/4

BSF

35 - 40 08556-00309 13 131/

2

1

/

2

17

/3207556-09928 07556-01028

5

/16

BSF

50 - 55 08556-00312 14 149/

16

9

/

16

07443-09920 07556-01020

4

UNC

7 - 9 08556-00302 13 111/

2

7

/

16

07556-09954 07556-01054

6

UNC

16 - 18 08556-00305 13 111/

2

7

/

16

07556-09956 07556-01056

8

UNC

16 - 18 08556-00305 13 121/

2

15

/3207556-09958 07556-01058

10

UNC

30 - 35 08556-00308 13 101/

2

13

/3207556-09950 07556-01050

4

UNF

7 - 9 08556-00302 13 111/

2

7

/

16

07556-09974 07556-01074

6

UNF

16 - 18 08556-00305 13 111/

2

7

/

16

07556-09976 07556-01076

8

UNF

16 - 18 08556-00305 13 121/

2

15

/3207556-09978 07556-01078

10

UNF

30 - 35 08556-00308 13 101/

2

13

/3207556-09970 07556-01070

1

/4

UNC

35 - 40 08556-00309 13 131/

2

1

/

2

17

/3207556-09948 07556-01048

5

/16

UNC

50 - 55 08556-00312 14 149/

16

9

/

16

07443-09940 07556-01040

1

/4

UNF

35 - 40 08556-00309 13 131/

2

1

/

2

17

/3207556-09968 07556-01068

5

/16

UNF

50 - 55 08556-00312 14 149/

16

9

/

16

07443-09960 07556-01060

6

BA

7 - 9 08556-00302 13 131/

2

1

/

2

17

/3207556-09936 07556-01036

4

BA

16 - 18 08556-00305 13 111/

2

7

/

16

07556-09934 07556-01034

2

BA

30 - 35 08556-00308 13 171/

2

21

/3207556-09932 07556-01032

0

BA

35 - 40 08556-00309 13 111/

2

7

/

16

07556-09930 07556-01030

M3 7 - 9 08556-00302 13 111/

2

7

/

16

07556-09983 07556-01083

M4 16 - 18 08556-00305 13 111/

2

7

/

16

07556-09984 07556-01084

M5 30 - 35 08556-00308 13 101/

2

13

/3207556-09985 07556-01085

M6

35 - 40 08556-00309 13 131/

2

1

/

2

17

/3207556-09986 07556-01086

M8

50 - 55 08556-00312 14 149/

16

9

/

16

07443-09988 07556-01088

SUPERSERT 8

UNC

16 - 18 08556-00305 13 101/

2

13

/3207552-09558 07556-02058

(FB00) 10

UNC

30 - 35 08556-00308 13 121/

2

15

/3207552-09550 07556-02050

8

UNF

16 - 18 08556-00305 13 101/

2

13

/3207552-09578 07556-02078

10

UNF

30 - 35 08556-00308 13 121/

2

15

/3207552-09570 07556-02070

1

/4

UNC

45 - 50 08556-00311 13 151/

2

19

/3207552-09548 07556-02048

1

/4

UNF

45 - 50 08556-00311 13 151/

2

19

/3207552-09568 07556-02068

M3 16 - 18 08556-00305 13 191/

2

3

/407552-09583 07556-02083

M4 16 - 18 08556-00305 13 101/

2

13

/3207552-09584 07556-02084

M5 30 - 35 08556-00308 13 111/

2

7

/

16

07552-09585 07556-02085

M6

45 - 50 08556-00311 13 151/

2

19

/3207552-09586 07556-02086

LARGE FLANGE M4 16 - 18 08556-00305 13 101/

2

13

/3207556-09184 07556-04084

HEXSERT M5 30 - 35 08556-00308 13 101/

2

13

/3207557-09285 07556-03085

(9498) M6 35 - 40 08556-00309 14 129/

16

15

/3207556-09186 07556-04086